FoodLogistik SHREDDR-classic 140 Operation And Maintenance Manual

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OPERATION AND MAINTENANCE MANUAL

This Operation and Maintenance Manual is valid for the following machine:

Manufacturer:

FOODLOGISTIK

Fleischereimaschinen GmbH

Warliner Str. 8

17034 Neubrandenburg

PF 400 115

17022 Neubrandenburg

Germany

Phone:

0395/ 77 99 0

Telefax:

0395/ 77 99 220

Internet:

www.foodlogistik.de

info@foodlogistik.de

Version date:

January 2023

microfilm, or other procedures) or stored in an electronic retrieval system, reproduced, and / or

distributed without the prior written consent of the manufacturer.

We reserve the rights to make changes, due to technical advancement and further

development, of the machine as described in this manual.

Printed in Germany

FOODLOGISTIK

05/09/23

- classic 140

Fleischereimaschinen

ShreddR

GmbH

- classic 140

2010

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Summary of Contents for FoodLogistik SHREDDR-classic 140

Page 1 OPERATION AND MAINTENANCE MANUAL This Operation and Maintenance Manual is valid for the following machine: - classic 140 Manufacturer: FOODLOGISTIK Fleischereimaschinen GmbH Warliner Str. 8 17034 Neubrandenburg PF 400 115 17022 Neubrandenburg Germany Phone: 0395/ 77 99 0 Telefax: 0395/ 77 99 220 Internet: www.foodlogistik.de...
Page 3 ® ShreddR - classic 140 05/09/23...
Page 4: Table Of Contents
Foodlogistik reserves the right to cancel the warranty policy when negligent and or improperly executed repairs are made. Foodlogistik assumes no liability for damages and or operational errors due to failure to comply with all stated guidelines set forth in this Instruction Manual.
Page 5 ................. 8 ANGE OF APPLICATIONS ..................8 ACHINE ASSEMBLY 3.2.1 Machine overview ........................8 3.2.2 Cutting tools and accessories ....................10 3.2.2.1 Cutting set ................................10 3.2.3 Construction of electrical components ................. 12 DELIVERY, INSTALLATION AND SET UP ..........13 ....................
Page 6 REGISTER OF ILLUSTRATIONS FINAL DECOMMISSIONING AND DISPOSAL .......... 33 ® ShreddR - classic 140 05/09/23...
Page 7: Register Of Illustrations
REGISTER OF ILLUSTRATIONS Page Illustration 1: Machine dimensions ................6 Illustration 2: Space requirement of the machine ............6 Illustration 3: Machine overview (1) ................9 Illustration 4: Machine overview (2) ................9 Illustration 5: Cutting set 10x10x10 mm ..............10 Illustration 6: Machine safety switch ................
Page 8: Register Of Tables
REGISTER OF TABLES REGISTER OF TABLES Page Table 1: General parameters..................5 Table 2: Electrical parameters ..................7 Table 3: Cutting set sizes ..................11 Table 4: Control knobs ....................15 Table 5: Functions test ....................16 Table 6: General work flow ..................17 Table 7: Cleaning plan ....................
Page 9: Safety
SAFETY 1 SAFETY 1.1 Symbols and meanings a) Work place safety symbol: This symbol indicates a warning to personal safety, and or risk to bodily injury. When this symbol appears follow all instructions and inform others of any safety guidelines given. b) Attention: This is a system malfunction indication and denotes that general maintenance may be required.
Page 10: Safety Regulations
SAFETY 1.2 Safety regulations 1.2.1 General safety regulations The ShreddR - classic 140 is operationally compliant and in accordance with the requirements set forth in the guidelines of the Council of the European Community for Machinery (2006/42/EG), along with the current German accident prevention regulations (UVV/VBG).
Page 11: Safety Regulations For Maintenance And Repairs
SAFETY 1.2.2 Safety regulations for maintenance and repairs Changes should never be made to any of the protective equipment/installations when cleaning or carrying out maintenance. During maintenance and repairs of the ShreddR - classic 140 the power supply and machine must be in the off position. At all times authorized workers making repairs or maintaining this machine must wear the proper safety gear (gloves, goggles, rubber-soled shoes).
Page 12: Technical Data
TECHNICAL DATA 2 TECHNICAL DATA 2.1 General parameters Table 1: General parameters Parameter ShreddR - classic 140 Performance Rate (contingent upon application, cutting size, usage of infeed 10mm x 10mm cubes, 2000 kg/h drum and operating staff) Length [mm] (Illustration 1) 1640 Width [mm] (Illustration 1) Height [mm] (Illustration 1)
Page 13: Illustration 1: Machine Dimensions
TECHNICAL DATA Illustration 1: Machine dimensions Illustration 2: Space requirement of the machine ® ShreddR - classic 140 05/09/23...
Page 14: Electrical Parameters
TECHNICAL DATA 2.2 Electrical parameters Table 2: Electrical parameters Electrical parameters 1PE / 230 V / 50 Hz Connected load 1,8 kW Rated current 10 A Fuse current 16 A PE Type of current Operating frequency 50 Hz Operating voltage 230 V Control voltage 24 V DC...
Page 15: Machine Description
MACHINE DESCRIPTION 3 MACHINE DESCRIPTION 3.1 Range of applications The featured application of this dicer is its ability to cut food. The ShreddR - classic 140 has the ability to cut cubes, stripes or slices from vegetable and fruit products. Use of this machine in ways other than intended is restricted and at the risk of the user.
Page 16: Illustration 3: Machine Overview (1)
MACHINE DESCRIPTION Illustration 3: Machine overview (1) Illustration 4: Machine overview (2) ® ShreddR - classic 140 05/09/23...
Page 17: Cutting Tools And Accessories
MACHINE DESCRIPTION 3.2.2 Cutting tools and accessories 3.2.2.1 Cutting set The ShreddR - classic 140 can be equipped with optional cutting sets. The cutting set is depicted in Illustration 5. Upper cutting Scraper drum with circular knives Lower cutting drum with cross cutting knives Illustration 5: Cutting set 10x10x10 mm ®...
Page 18 MACHINE DESCRIPTION FOODLOGISTIK GmbH offers cutting sets in the following sizes: Table 3: Cutting set sizes Number of knives Sizes [mm] Upper cutting drum with Lower cutting drum with circular knives cross cutting knives 3 x 3 4 x 4...
Page 19: Construction Of Electrical Components
MACHINE DESCRIPTION 3.2.3 Construction of electrical components The electrical equipment of the machine consists of electric box, control panel and electrical parts inside of the machine frame. a) Electric box The electric box is the information processing centre for all machine functions. The electric box houses all the required control elements for this dicer.
Page 20: Delivery, Installation And Set Up
Delivery, installation and setup of this machine is to be completed by an authorized Foodlogistik technician or other authorized specialized personnel / Foodlogistik associate. Foodlogistik is not liable for damages when delivery, installation and setup of this machine has been completed by someone other than an authorized Foodlogistik technician.
Page 21: Operations
OPERATIONS 5 OPERATIONS The ShreddR - classic 140 must be fully operational with all systems functioning while on the work floor. Before the work day begins, all machine systems need to be tested to ensure proper working order. Only after a positive result may the machine begin full operation.
Page 22: Daily Safety Checks
OPERATIONS Table 4: Control knobs S1 Start button S2 Stop button S3 Speed adjustment S4 Main and emergency shut off switch S5 Button for release of the engine brake 5.1.2 Daily safety checks 5.1.2.1 Preparations In preparation for the commencement of safety checks the following pre- requirements must be met: Cutting sets installed correctly (see Point 6.2.2) Cut-area door closed...
Page 23: Functions Tests
OPERATIONS 5.1.2.2 Functions tests The following functions tests are to be done daily, inspecting for systems errors. The cutting area cover must be closed. Then the main switch must be switched on. Table 5: Functions test Procedure Machine function Light “red” 1.
Page 24: General Operational Sequence
OPERATIONS 5.1.4 General operational sequence Daily inspections of all machine systems must occur to ensure ATTENTION proper working order of machine functions. The machine must be thoroughly cleaned, daily, before it may be placed into normal working conditions (see point 6). The machine is equipped with a cut-area door for hygiene and safety.
Page 25: Deactivating
The activation and deactivation of this ShreddR - classic 140 for local transfer should be done by Foodlogistik or by another authorized specialized personnel / Foodlogistik associate. Should this ShreddR - classic 140 need to be deactivated and placed into storage for...
Page 26: Cleaning And Sanitizing
CLEANING AND SANITIZING 6 CLEANING AND SANITIZING 6.1 General rules Before cleaning the machine, ensure the main and emergency switch have been turned off and placed in the locked position; and all power sources to the machine are turned off. Due to high risk of bodily injury maintain a focused working environment, and wear all protective gear (cut resistant gloves, apron and rubber soled shoes).
Page 27: Illustration 8: Open The Cutting Area
CLEANING AND SANITIZING Illustration 8: Open the cutting area For the removal of the cutting sets, first open the cutting area (11) by pulling it up (behold illustration 4 and 8). Illustration 9: Removal of the cutting sets Then turn the cutting drums to the position as shown in Illustration 9. To release the engine brake, press the button S5 (behold illustration 7) if needed.
Page 28: Illustration 10: Removal Of The Cutting Drum
CLEANING AND SANITIZING Illustration 10: Removal of the cutting drum After unscrewing pull out the shaft (14) to the left and the upper cutting drum (15) out to you (behold illustration 10). Do the same for the lower cutting drum. Illustration 11: Removal of the scraper The scraper (17) is fixed by two hexagon bolts (16).
Page 29: Illustration 12: Removal Of The Infeed Drum And The Bearing Bush
CLEANING AND SANITIZING Illustration 12: Removal of the infeed drum and the bearing bush To remove the infeed drum (20), open the cutting-area door and the upper cover (18). After removing the hexagon bolt (19, left-hand thread), you can pull out the infeed drum (behold illustration 12).
Page 30: Illustration 13: Removal Of The Separating Knife Assembly
CLEANING AND SANITIZING Illustration 13: Removal of the separating knife assembly After removing the hexagon bolts (23), you can remove the separating knife assembly to the top (behold illustration 13). Illustration 14: The separating knife assembly To remove the separating knife (24), you have to loosen the 4 hexagon-nuts (25). ®...
Page 31: Cleaning And Sanitizing
CLEANING AND SANITIZING 6.2.2 Cleaning and sanitizing Before cleaning the machine be certain to combine the correct amount of cleaning solution with the proper amount and temperature of water. Follow all manufacturer instructions. Calcium Chloride is a main component of the cleaning solution and must be thoroughly rinsed and removed from the machine because it will corrode the machine and its parts.
Page 32 CLEANING AND SANITIZING Table 7: Cleaning plan Work Additives Instructions Tools Information Procedures Preparations Place the machine Wear all protective for cleaning the in cleaning mode. gear: cut resistant machine Ensure that main gloves, apron and and emergency shoes (non slip), switch is off and goggles locked...
Page 33 CLEANING AND SANITIZING Work Additives Instructions Tools Information Procedures Rinsing Tap water Low pressure Machine and washer < 30 bar, pressure functioning parts Temperature sprayer, (without the bearing 50…60 °C, water bushes) 122…140 °F hose Supervising visual Pay special attention to bolted connections and welds, corners, angles, and slotted...
Page 34: Fitting Of The Cutting Set And Functioning Parts According To Cleaning
CLEANING AND SANITIZING 6.2.3 Fitting of the cutting set and functioning parts according to cleaning The cutting set and functioning parts will be installed according to the cleaning of the machine. While the installing the main and emergency switch (S4), have to be turned off.
Page 35 CLEANING AND SANITIZING Lubricate the right side of the shaft (14) with the lubricating spray supplied. Put the upper cutting drum (15) in the machine from the front with the right hand. Make sure that the cutting drum is completely on the drive shaft. Insert the shaft (14) from the left through the bearing bush into the machine (behold illustration 10).
Page 36: Maintenance And Inspections
MAINTENANCE AND INSPECTIONS 7 MAINTENANCE AND INSPECTIONS 7.1 General guidelines It necessary to follow all safety regulations when inspecting and maintaining this machine. Before inspecting and general maintenance is done power down the machine by placing the main and emergency switch in the off position and locking.
Page 37: Grinding The Knives
MAINTENANCE AND INSPECTIONS 7.3 Grinding the knives In handling with the knives beware. There is an increased risk of cut. Cut-resistant gloves shall be worn. Before grinding the crosscut knives, remove the cutting set of the machine (behold point 6.2.1.1.). Afterwards the crosscut knives and the block knife can be grinded. Grinding cross the cutting direction of the knives with a tool sharpening stone or steel.
Page 38: System Malfunctions
Should a problem arise immediately contact our service department and or one of our authorized representative. Service Department Contact Information: FOODLOGISTIK Fleischereimaschinen GmbH Service department Warliner Str. 8 17034 Neubrandenburg...
Page 39: Troubleshooting
Errors, which can not be eliminated by the operator, have to be repaired through authorized specialist. Repair ATTENTION maintenance work on the safety switches are to be accomplished specialist FOODLOGISTIK-Service authorized representative. ® ShreddR - classic 140 05/09/23...
Page 40 You can hand over your old equipment directly to us free of charge or send it to us at your expense. FOODLOGISTIK Fleischereimaschinen GmbH Warliner Strasse 8 17034 Neubrandenburg Germany ®...