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O & M 04/2019 Issue – Original. (English) SMA 110J Twin Feeders (Mog) with C13 Engine OPERATION & MAINTENANCE MANUAL Subject to change without notice.
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Future updated issues of this manual or manuals belonging to other SMA equipment, will not be specific to all machines. SMA reserve the right to change the specification of their equipment and therefore reserve the right to alter any information contained in this manual without prior notice.
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5.18 STEP 16: ADJUST THE PRODUCT CONVEYOR AND DIRT CONVEYOR BELTS. 5.18.1 BELT TENSIONING. 5.18.2 BELT TRACKING (ALIGNMENT). SECTION 6.0: OPERATION. 6.1 OPERATION OVERVIEW. 6.2 IMPORTANT CHECKS PRIOR TO OPERATING THIS MACHINE. 53 – 56 6.3 MACHINE START-UP SEQUENCE. SMA 110J (C13) O&M 04-2019...
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8.2.3 STEP 3: FOLD UP THE DIRT CONVEYOR. 8.2.4 STEP 4: REMOVE THE FEED IN CHUTE GRID FRAME. 8.2.5 STEP 5: LOWER THE CRIBS. 8.2.6 STEP 6: REMOVE THE PRE-CLEANER AND WORKING LIGHTS. 8.2.7 STEP 7: RASIE THE JACKING LEGS. SMA 110J (C13) O&M 04-2019...
Optional extras fitted to the machine and/or transportation laws in force in various countries, may alter the transportation weight and dimensions of the machine. 3,450 OPERATING DIMENIONS (mm). Operating Length: 37610mm Operating Width: 6190mm Operating Height: 4480mm SMA 110J (C13) O&M 04-2019...
‘High’. Push the throttle switch down once to decrease the engine speed to ‘Idle’. With this option, if the engine speed is reduced the engine must be re- started before the engine speed can be increased again. SMA 110J (C13) O&M 04-2019...
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When 30) Control Panel Connection. This plug allows a illuminated this lamp indicates that the computer to be connected to the control panel doglead function has been activated. management system for diagnostics and repair. P10. SMA 110J (C13) O&M 04-2019...
If you’re using the remote control function you can also start and the stop the feeders by pressing the START / STOP button on the side of the receiver box, as shown at (G). P12. SMA 110J (C13) O&M 04-2019...
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(C), controls the settings of the speed sensor. NOTE: The crusher speed sensor system will only function when the machine is being operated in ‘Automatic’ mode. P13. SMA 110J (C13) O&M 04-2019...
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(C). When the accumulator motor is running a warning buzzer, as shown at (C), will sound. During operation if the buzzer is sounding continuously this may indicate a fault in the system. P14. SMA 110J (C13) O&M 04-2019...
This safety section in no way replaces any laws or other binding accident prevention and environmental protection regulations. All personnel who operate, maintain, repair or carry out any type of work on or near to SMA equipment must be properly trained in the correct and safe procedures for the work they are to carry out.
WARNING! WARNING! CRUSH HAZARD. IMPACT HAZARD. • • Risking of falling objects. Keep feet and limbs clear when • Stand clear of machine when it is lowering jacking legs. being operated. P19. SMA 110J (C13) O&M 04-2019...
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POTENTIAL HAZARD. EXPLOSION HAZARD. • Before carrying out any • If carrying out welding on or maintenance ensure that you read close to the machine ensure that the maintenance manual. the batteries have been isolated. P20. SMA 110J (C13) O&M 04-2019...
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• In cases of emergency press the e-stop button. MANDATORY! MANDATORY! • Head protection must be • Ear protection must be worn. worn. MANDATORY! MANDATORY! • Eye protection must be worn. • Protective gloves must be worn. P21. SMA 110J (C13) O&M 04-2019...
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2.2 SAFETY WARNING LABELS CONTINUED. MANDATORY! MANDATORY! • Protective clothes must be • Protective boots must be worn. worn. MANDATORY! MANDATORY! • High visibility vest must be • Dust mask must be worn. worn. Noise Levels! P22. SMA 110J (C13) O&M 04-2019...
2.3.1 WORKING AT HEIGHTS. Falling from a SMA machine can cause serious injury or even death. Some maintenance tasks will necessitate that persons work on the machine at a height were fall hazards exist. In these cases it is the responsibility of the machine owner to provide adequate safe working access.
The length of exposure to such noise levels should be kept to a minimum. Adequate noise risk assessments must be carried out. The diagram below shows the noise rating at 2m, 6m & 12m P24. SMA 110J (C13) O&M 04-2019...
The person doing the work on the machine must keep the keys with them at all times. • Ensure that the isolator switch, as shown at (A), is in the OFF position and is padlocked. (A). P25. SMA 110J (C13) O&M 04-2019...
Ensure that everyone who operates, maintains or is anyway associated with this machine, makes themselves completely familiar with the location of all the emergency stops on the actual machine. Emergency stops are clearly marked on the machine with a red safety label, as shown at (A). (A). P26. SMA 110J (C13) O&M 04-2019...
• Do not leave the machine until you are sure the problem will not re-occur. • If the problem persists carry out the emergency shut down procedure again and carry out further fault finding. P27. SMA 110J (C13) O&M 04-2019...
You MUST remove the Doglead/Remote key and store it in a secure place that is only accessible to authorised personnel. The doglead must also be removed from the machine and stored in a dry secure place. (A). P28. SMA 110J (C13) O&M 04-2019...
Ensure that no one is on or near the machine before testing. • Test the machine to ensure that it is functioning properly. If problems occur during testing shut down the machine and carry out fault finding to rectify the problem. P29. SMA 110J (C13) O&M 04-2019...
All efforts must be made to find and eliminate all on-site risks associated with this machine. Keep all parts of this machine in good condition and properly installed. Fix any damage immediately and replace any broken parts with genuine SMA parts. Remove any build-up of grease, oil or debris before operating the machine.
Any person carrying out work on this machine must assess all on-site risks and take these into account before performing any work. All efforts must be made to find and eliminate all on-site risks associated with this machine. Never alter any equipment or parts which may affect safety without consulting and gaining permission from SMA. •...
Improperly disposing of waste can threaten human health and the environment. Potentially harmful waste created from SMA machines include oil, fuel, coolant, filters and batteries. Always dispose of waste in a safe and environmentally friendly manner. Seek advice from your local government environmental department regarding the safe disposal of waste products.
Do a final check around the machine to ensure that no one is on or near the machine. • Consult the engine manufacturer’s operation & maintenance manual for further information on running the engine. P33. SMA 110J (C13) O&M 04-2019...
• To switch the engine off, reduce the revs to idle speed and turn the ignition key to the vertical 'STOP' position. P34. SMA 110J (C13) O&M 04-2019...
SECTION 4.0 TRACKING INSTRUCTIONS Before attempting to move this machine you WARNING must read and understand all safety instructions listed in Section 2.0 P35. SMA 110J (C13) O&M 04-2019...
You MUST remove the Doglead/Remote key and store it in a secure place that is only accessible to authorised personnel. The doglead must also be removed from the machine and stored in a dry secure place. (A). P36. SMA 110J (C13) O&M 04-2019...
4.2 TRACKING THE MACHINE USING THE DOGLEAD. The images below illustrate the steps required to manoeuvre the machine using the doglead (pendant) and also the direction of travel. A written explanation of these steps are given on the next page. P37. SMA 110J (C13) O&M 04-2019...
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Switch off the doglead and disconnect it from the machine. Step 15: Remove the doglead from the vicinity of the machine and store it in a dry, secure place. Do not allow the doglead to be exposed to weather or extreme environments. P38. SMA 110J (C13) O&M 04-2019...
Constantly check all sides of the machine for clearance. • When you have finished tracking the machine; return all the switches to the ‘Off’ or ‘Neutral’ position, switch (D). the engine and the remote control handset off. P39. SMA 110J (C13) O&M 04-2019...
At least two people must be present during installation and statutory minimum age limits must be observed. • SMA strongly recommends that the installation of this machine is carried out by a recommended SMA dealer and/or service agent. 5.2 INSTALLATION PROCEDURES.
Start the engine as per the engine start-up procedure. • Push the rams activation lever, as shown at (C), inwards to activate the rams. • After you have finished operating the rams functions, return the rams activation lever to the neutral position. P41. SMA 110J (C13) O&M 04-2019...
Some components or spare parts may also be placed on various parts of the machine. Ensure that all these components and brackets are removed – especially those on the dirt conveyor, as shown at (E). P42. SMA 110J (C13) O&M 04-2019...
When fitting the top catwalk handrail ensure that the emergency stop is also fitted correctly. • Using appropriate lifting gear and access platforms, fit (E). the two crib cross beams, as shown at (F). (F). P43. SMA 110J (C13) O&M 04-2019...
Insert the locating pins into both sides of the conveyor, as shown at (D). (F). • Fit the wire rope supports, as shown at (E) and tension appropriately. • Fit the belt scraper, as shown at (F). P44. SMA 110J (C13) O&M 04-2019...
Once the main water supply is connected, test the system and set the spray tips to create the most efficient dust suppression. You may need to adjust the spray tips after operation and/or depending on the volume of dust being created. (E). P45. SMA 110J (C13) O&M 04-2019...
Fit mounting pins through the top mounting heels, as shown at (C). (C). • Ensure that locking pins are placed through the mounting pins to ensure that they do not come loose during operation. P46. SMA 110J (C13) O&M 04-2019...
2. All the material can be fed onto the product conveyor. To set the trouser chute in this position rotate the trouser chute handle, as shown at (E), fully to the left. Ensure that the handle is bolted in place. P47. SMA 110J (C13) O&M 04-2019...
Turn the control switch, as shown at (F), to the ‘MANUAL EXTEND’ position. Hold the switch in this position until the toggle adjuster rams extend fully. At this point the springs should be completely loose. Turn the switch back to the ‘OFF’ position. (F). P48. SMA 110J (C13) O&M 04-2019...
• Double check that the crusher setting between the jaws is correct. • Tighten up all the adjuster bar nuts to lock the jaw stock in position. P49. SMA 110J (C13) O&M 04-2019...
If you can hear a repeated knocking sound then some separation may exist on the toggle. • If this occurs stop the machine immediately and adjust the spring tension accumulator to eliminate the separation. P50. SMA 110J (C13) O&M 04-2019...
• If the misalignment is at the centre of the conveyor, slightly adjust the carrying rollers along the centre of the conveyor, as shown at (D). P51. SMA 110J (C13) O&M 04-2019...
There are numerous adjustments that can be made in order to achieve the required results. Therefore, we recommend that you contact SMA or your local SMA dealer to advise you on the best customized SMA arrangement to suit your particular application.
(A), to the ‘CRUSH’ position, as shown at (B). (B). Both valves MUST be set to the ‘Crush’ position and WARNING: they MUST NEVER be moved while the engine is running. P53. SMA 110J (C13) O&M 04-2019...
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To start the magnet, rotate the knob on the variable speed control anti-clockwise. • Continue to rotate the knob until the magnet is running smoothly. • Once the machine is in full operation, the speed of the magnet may have to be adjusted again. P54. SMA 110J (C13) O&M 04-2019...
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1800 RPM. NOTE: If a constant speed engine has been fitted to your machine and the engine speed is reduced, the engine must be re-started before the engine speed can be increased again. P55. SMA 110J (C13) O&M 04-2019...
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After material has been run on the belt for a few minutes visually check the alignment of the product and dirt conveyor belts. If the belts require re-alignment, stop the machine and re-align the belts. P56. SMA 110J (C13) O&M 04-2019...
Turning it anti-clockwise will increase the speed of the dirt conveyor. NOTE: It may be necessary to test different speeds of the dirt conveyor in order to get the best results from the machine. P57. SMA 110J (C13) O&M 04-2019...
Wait until the crusher has come to a complete stop before shutting down the engine. • Reduce the engine to ‘idle’ speed. • Switch off the engine and return all levers and switches to the ‘off’ or ‘neutral’ positions. P58. SMA 110J (C13) O&M 04-2019...
C to 33 C) or extremely dusty, these maintenance guidelines must be altered to suit. If this arises you must consult your local SMA dealer or SMA technical/service department. • When performing maintenance on your machine you must adhere to the safety information listed in the safety section.
Check for oil and water leaks. • Check for excessive spillage or build-up of material around the machine. • Check the alignment of the conveyor belts. • Check for the required quality and throughput of material. P60. SMA 110J (C13) O&M 04-2019...
Carrying out this sequence will ensure that the adjustment wedges continue to operate freely. • Ensure the machine is tracked at least 10m in either direction to minimize risk of track chain seizure. P61. SMA 110J (C13) O&M 04-2019...
8 Hours Crusher Bearings – Left Hand Side. 8 Hours Primary Feeder Bearings 3000 Hours (Mogenson Feeder Option). * If manual clutch is fitted refer to the ‘manual clutch maintenance section for lubrication information. P62. SMA 110J (C13) O&M 04-2019...
4. There is a blockage in the system or bearing. If lubricant is emerging from the pressure relief valve, as shown at (E), this indicates a blockage in the system and the fault should be immediately rectified. P63. SMA 110J (C13) O&M 04-2019...
(C), is moving in and out. • You can run the lubrication cycle as much as you want, however, it is important to note that over greasing of some bearings is equally as bad as under greasing them. P64. SMA 110J (C13) O&M 04-2019...
3. Lubricant is not being supplied to one lubrication point: • Burst hose leading to that point. - Find burst and repair. 4. Lubricant is escaping from Pressure Relief Valve: • Blockage in one or more hose lines. - Find blockage and clear. P65. SMA 110J (C13) O&M 04-2019...
(E). • Check the engine oil level. For more information on the service and maintenance of this engine consult the engine manufacturer’s operation & maintenance manual for further details. (E). P68. SMA 110J (C13) O&M 04-2019...
Throw out Collar, as shown at (C). • 4g every 10 hours or daily. • Lever Shaft, as shown at (D). • 4g every 50 hours or weekly. NOTE: There are grease nipples on both sides of the lever shaft. P69. SMA 110J (C13) O&M 04-2019...
Never use water pressure as this can damage the aluminium pack. (I). For more information on the maintenance of the clutch, consult the clutch manufacturer’s manual supplied along with this machine. P70. SMA 110J (C13) O&M 04-2019...
Replacement seals should be ordered from SMA, if required. Prior to replacing tensioner seals, place a straight edge along the cylinder barrel as shown above to ensure the outer sleeve has not swollen due to overloading. If the tensioner is damaged, the complete tensioner unit need to be replaced.
WARNING: The above procedure involves working with grease contained at high pressure and must only be carried out by qualified fitters. P72. SMA 110J (C13) O&M 04-2019...
Move the machine to bring the plugs to the fill position, as shown at (A). IMPORTANT: Do not move the machine any further until the oil has been replaced into the gearbox. • Re-fill the oil as per the oil fill procedure above. P73. SMA 110J (C13) O&M 04-2019...
If replacement of any component in this the system is necessary, it must be replaced with a genuine SMA component. Fitting unauthorised components may result in damage to the machine or injury to personnel and will void all warranties.
(D). The radiator pack on the oil cooler must be kept clean. It can be cleaned by either washing it carefully by hand or by using air pressure. Never use water pressure as this can damage the aluminium pack. P75. SMA 110J (C13) O&M 04-2019...
‘out of routine’ maintenance which may have caused damage to people or parts. For more information on the service and maintenance of the reduction gearbox, consult the gearbox manufacturer’s operation and maintenance manual, supplied along with this machine. P76. SMA 110J (C13) O&M 04-2019...
• After running the machine for 30 minutes shut down the engine and ‘lock-out’. Re-check the tension of the belts and adjust if necessary. P77. SMA 110J (C13) O&M 04-2019...
Bearings should be greased in accordance with the maintenance instructions in this manual. When replacing wear liners it is important to use the same material and thickness as the originals to prevent an increase in feeder weight that may affect performance (please consult SMA). LUBRICATION: The IHL drive only requires the oil level to be maintained and the bearings to be greased on occasion.
Wash the interior of the oil bath with a suitable cleaning liquid that recommended lubricant manufacturer. • Replace the drain plug and fill the oil bath with the correct lubricant as per the procedure above. IMPORTANT: Do not mix different types of oil. P79. SMA 110J (C13) O&M 04-2019...
Slide the additional weights around until all the bolts holes line up. • Re-fit all the bolts and tighten them adequately. • Repeat this process with the second shaft ensuring (E). that both shafts have the same number of weights fitted. P80. SMA 110J (C13) O&M 04-2019...
• If any of the jaws or wear plates have reached or exceeded their wear limits, they MUST be replaced with genuine SMA parts. See the crusher ‘wear limits’ in the following sections. • Ensure that the crusher bearings are lubricated as per the lubrication schedule.
• As the new jaw wedge will bed in during operation, the bolts must be re-tightened after the first 4 - 8 hours of operation and checked regularly thereafter. P82. SMA 110J (C13) O&M 04-2019...
• As the new jaw wedge will bed in during operation, the bolts must be re-tightened after the first 4 - 8 hours of operation and checked regularly thereafter. P83. SMA 110J (C13) O&M 04-2019...
• Lift the new wear plates into position starting with the lower side wear plates. Slide each wear plate down into position. • Re-fit the feed in chute. P84. SMA 110J (C13) O&M 04-2019...
WARNING: Do not attempt to remove the toggle spring end caps if the toggle spring tension has not been released. Continued on the next page: (E). P85. SMA 110J (C13) O&M 04-2019...
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(A). • To re-fit the toggle carry out the above procedures in reverse. • After the toggle has been fitted the crush size must be re-set and the toggle springs must be tensioned. (B). P86. SMA 110J (C13) O&M 04-2019...
The oil in the reservoir must be changed after the first 800 hours of operation and then after every 2500 hours of operation. For more information on the accumulator, see the additional accumulator manual that has been supplied along with this manual. P87. SMA 110J (C13) O&M 04-2019...
Remove the feed in chute grid frame. STEP 5 Remove the crib cross beams, remove the top catwalk handrail and lower the cribs. STEP 6 Remove the pre-cleaner and working lights. STEP 7 Raise the jacking legs. P89. SMA 110J (C13) O&M 04-2019...
• Disconnect the support chains from the conveyor and secure them around the top cross member, as shown at (B). • Raise the conveyor up fully into the transport position. P90. SMA 110J (C13) O&M 04-2019...
REMOVE THE FEED IN CHUTE GRID FRAME. (G). WARNING: Lifting equipment and working platforms will be required to lift the grid frame from the machine. Remove the feed in chute grid frame, as shown at (G), from the machine. P91. SMA 110J (C13) O&M 04-2019...
Lower the cribs down until they are fully down in the transport position, as shown at (E). NOTE: All three cribs must be lowered in increments starting with the rear crib, so that they do not foul on each other. (D). (E). P92. SMA 110J (C13) O&M 04-2019...
WARNING: When securing the machine to the transportation trailer DO NOT use any point on the tracks to tie the machine down to the trailer. Always use the tie down points provided on the chassis. P93. SMA 110J (C13) O&M 04-2019...
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