Brunner BKH 5.0 Tunnel 42-66 green Installation Manual

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BKH 5.0 Tunnel

42-66

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Page 2: Table Of Contents
Frame variants......................83 Conversions, settings....................87 12.1 Change: door hinge........................87 12.2 Adjusting of self-closing door....................100 12.3 Modification - lifting door: “non self closing”................108 Disposal........................111 Technical data......................112 Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 3: Basic Informations
Please notify your supplier of any damage which might have occurred during transport. Please keep these instructions. Please also take note of the online product documentation provided General instructions of the Brunner products installation for the stove construction. (https://www.brunner.de/produktdownloads/kacheloefen-kamine/allge- meine-hinweise-fuer-den-aufbau_de.pdf) laden können.
Page 4: Specified Symbols
There is a certain risk, which can lead to a malfunction or damage of the related system and all devices connected with it, if the indicated notifications are not followed. Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 6: Delivery Contents Bkh 42-66 Tunnel
With the EAS version, only one door contact switch is installed on the operating side. With ST-DT the ST side is therefore the operable side. Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 7 Attention: Tunnel inserts can only be operated on one side, the other side is equipped with an inspection handle. With the EAS version, only one door contact switch is installed on the operating side. © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 8 Supply air connection box ⌀ 125 mm with EOS / EAS HK000080 for side-opening door HK004150-01 HK004150-01 Door frame, black for lifting door HK005152-01 Mounting frame, black ST 60mm HK005150-01 Heat protection panel HK014251 Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 9: Catalytic Converter (Optional)
This catalytic converter is suitable for all BKH units (with lifting door, with side opening door, tunnel, with cast dome, with heat exchanger cast rings and MAS). This catalytic converter can also be retrofitted. © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 10: Air Connection Box (Optional)
*both clamp plates are supplied, but only the appropriate one is used. HEAT EXCHANGER RINGS (OPTIONAL) separate package (4x threaded rod, 4x hexagon nut) deflection heat exchanger ( 2x) cast iron heat exchanger rings ( 2x) Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 11: Heat Protection Panel For Tunnel Dt-Dt
*INFO: 1 are only required for BSK !!! Heat protection panel Fitting Inserting plate separate package SAFETY DISTANCES BKH TUNNEL Half-height version without heat protection panel with heat protection panel © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 12 All figures in cm When designing the exhaust system and exhaust pipe, national standards and fire protection regulations must be observed Floor-to-ceiling version without heat protection panel with heat protection panel Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 13 (accessories) non-combustible flooring /floor protection pane All figures in cm When designing the exhaust system and exhaust pipe, national standards and fire protection regulations must be observed © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 14: Setting Up
As long as the device is on the wooden pallet, it can be transported with a hand truck or forklift as usual. REMOVE THE TRANSPORT LOCKS Side with side-opening door: NO TRANSPORT LOCK ! Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 15: Heat Protection Panel Tunnel Dt-Dt
If you use heat protection panels, they should be mounted before positioning the fire- place insert. First mount the heat protection panels, then place the fireplace insert against the wall. © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 16 CAUTION Risk of injury from sharp edges! Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 20 BKH + BSK : for BKH A = max. 1395 A = max. 1665 Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 21 BKH + heat protection panel BKH + heat protection panel + BSK © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 22: Set Up The Fireplace
With ST-DT the ST side is therefore the operable side. Summarised information Version without outside air connection BKH with side-opening door Workflow: Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 24: Variant With External Combustion Air Connection
VARIANT WITH EXTERNAL COMBUSTION AIR CONNECTION Preparatory work Workflow: Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 25 - using aluxflex on 3 lateral parts (S) and al- so from the bottom (B). Once you have made a decision, break out the ap- propriate part and make the connections for the air supply. © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 26: Bottom Connection (B)
With ST-DT the ST side is therefore the operable side. The images from this chapter are based on the example: BKH Tunnel DT/DT Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 32: Side Connection (S)
With ST-DT the ST side is therefore the operable side. The images from this chapter are based on the example: BKH Tunnel DT/DT Workflow: Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 37: Variant With Eas Or Eos
With ST-DT the ST side is therefore the operable side. The images from this chapter are based on the example: BKH Tunnel ST/DT © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 38 Workflow: Make the electrical connection Variants: cable routing right side or left side Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 43 Variants cable routing - Thermocouple: right side or left side right side: left side: © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 48: Fitting: Catalytic Converter
FITTING: CATALYTIC CONVERTER Im. 5: Summarised information catalytic converter 2a+2b assembly tool Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 52: Fitting: Deflection Combustion Chamber - Tunnel
FITTING: DEFLECTION COMBUSTION CHAMBER - TUNNEL Summarised information: Support points for the deflector plates Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 53 Installation options are: from the front (ST or DT) and from behind (DT): © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 61: Variants Heat Exchanger
VARIANTS HEAT EXCHANGER 10.1 CONNECTION WITH CATALYTIC CONVERTER Mounting catalytic converter: “ Fitting: catalytic converter” © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 62: Connection Without Catalytic Converter
10.2 CONNECTION WITHOUT CATALYTIC CONVERTER Possible variants of the connection for the outlet of flue gases Position: cast iron dome - deflector plate Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 63 Examples for the position of the deflector plate - Connection variant for exhaust gases Example A: with rotating cast iron dome - at rear - vertical Example B: with rotating cast iron dome - left side - vertical or horizontal © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 64 Example C: with rotating cast iron dome - right side - vertical or horizontal Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 65 Principle of flue gas routing with heat exchanger rings Example D: with rotating cast iron dome with heat exchanger ring - to the left - vertical or horizontal © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 66: Heat Exchanger - Cast Iron Dome
10.3 HEAT EXCHANGER - CAST IRON DOME vertical out- horizontal outlet INFO modification: see enclosed sheet - cast iron dome Workflow: Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 69: Heat Exchanger Rings
10.4 HEAT EXCHANGER RINGS Mounting (ST = DT) Position as planned !! (see also chapter: “Connection without catalytic converter”) © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 70 Mounting (ST = DT) Position as planned !! (see also chapter: “Connection without catalytic converter”) Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 75: Heat Exchanger - Mas
10.5 HEAT EXCHANGER - MAS Summarised information: © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 83: Frame Variants
The installation of the add-on and blind frame is identical, regardless of which open- ing of the tunnel they are assembled. (Frame variants: see also chapter “Delivery contents”) © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 87: Conversions, Settings
CONVERSIONS, SETTINGS 12.1 CHANGE: DOOR HINGE Additional info: https://www.brunner.de/de/ All work steps are identical to : Change- door hinge BKH flat DT © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 100: Adjusting Of Self-Closing Door
12.2 ADJUSTING OF SELF-CLOSING DOOR Side : with side-opening door Side : with side-opening door All work steps are identical to : BKH flat DT -> without self-closing Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 103 BKH - DTL BKH - DTR DTL = side-opening door - left side DTR = side-opening door - right side © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 108: Modification - Lifting Door: "Non Self Closing
12.3 MODIFICATION - LIFTING DOOR: “NON SELF CLOSING” R = L R = L R = right side L = left side Im. 6: Summarised information Workflow: Installation Manual BKH 5.0 Tunnel 42-66 green (1.11) © 2023 Brunner GmbH...
Page 111: Disposal
Please bring the used cacatalytic converter to a recycling center. Thank you very much for your efforts in supporting the protection of environment and sustainable use of re- sources. © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)
Page 112: Technical Data
Dimension sheets - BKH Tunnel 42-66 green Ø180/200 Ø125/150 … side opening/side opening with mounting bracket and cast iron dome Stand: 2023-12-18...
Page 113 Dimension sheets - BKH Tunnel 42-66 green Ø180/200 Ø125/150 … side opening/side opening with door frame and cast iron dome Stand: 2023-12-18...
Page 114 Dimension sheets - BKH Tunnel 42-66 green Ø125/150 … side opening/side opening with mounting bracket and MAS Stand: 2023-12-18...
Page 115 Dimension sheets - BKH Tunnel 42-66 green Ø125/150 … side opening/side opening with door frame and MAS Stand: 2023-12-18...
Page 116 Dimension sheets - BKH Tunnel 42-66 green Ø180/200 Ø125/150 … side opening/side opening with mounting bracket and cast iron heat exchanger rings + dome Stand: 2023-12-18...
Page 117 Dimension sheets - BKH Tunnel 42-66 green Ø180/200 Ø125/150 … side opening/side opening with door frame and cast iron heat exchanger rings + dome Stand: 2023-12-18...
Page 118 Dimension sheets - BKH Tunnel 42-66 green Ø180/200 Ø125/150 … lifting door/side opening with mounting frame/mounting bracket and cast iron dome Stand: 2023-12-18...
Page 119 Dimension sheets - BKH Tunnel 42-66 green Ø180/200 Ø125/150 … lifting door/side opening with door frame and cast iron dome Stand: 2023-12-18...
Page 120 Dimension sheets - BKH Tunnel 42-66 green Ø125/150 … lifting door/side opening with mounting frame/mounting bracket and MAS Stand: 2023-12-18...
Page 121 Dimension sheets - BKH Tunnel 42-66 green Ø125/150 … lifting door/side opening with door frame and MAS Stand: 2023-12-18...
Page 122 Dimension sheets - BKH Tunnel 42-66 green Ø180/200 Ø125/150 … lifting door/side opening with mounting frame/mounting bracket and cast iron heat exchanger rings + dome Stand: 2023-12-18...
Page 123 … lifting door/side opening with door frame and cast iron heat exchanger rings + dome We suggest for CAD planning Palette CAD. Permanent updated drawings: www.brunner.de Frames/ flue gas outlet connection/ combustion air supply connection/ front variants/ support bearing are marked in col-...
Page 124 Planning and installation - BKH Tunnel 42-66 green Tested according to EN 13229 W EN 13229 WA Values measured at Rated power Storage operation Data for functional demonstration Rated heat power Fire wood volume kg/h Combustion performance Flue gas mass flow Flue gas temperature after: Cast iron dome °C...
Page 125 All information, drawings and technical descriptions contained in this documentation are our property and may not be reproduced without prior written permission. ® BRUNNER is a registered trademark. Subject to technical changes and errors. © by Ulrich Brunner GmbH Doku-Nr.: 202857 © 2023 Brunner GmbH Installation Manual BKH 5.0 Tunnel 42-66 green (1.11)

Brunner BKH 5.0 Tunnel 42-66 green Installation Manual

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