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SPINNER I Product Manual
Original instructions
SmartLoad 50 kW
BN 546437C0400
products.spinner-group.com

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Summary of Contents for Spinner SmartLoad 546437C0400

  • Page 1 SPINNER I Product Manual Original instructions SmartLoad 50 kW BN 546437C0400 products.spinner-group.com...
  • Page 2: Table Of Contents

    Improper use ............................3 Qualifications of personnel ........................3 Safety signs and symbols ........................4 Signal words for hazard seriousness ....................... 4 Grouped safety messages for SPINNER broadcast products ..............5 Product identification ..........................7 Function ..............................7 General ..............................7 Coolant ..............................
  • Page 3: Safety

    1.1 About this product documentation The Spinner group makes every effort to keep the safety standard of our products up to date to be able to offer our customers the highest possible degree of safety. Our products are designed and tested in accordance with the relevant safety standards.
  • Page 4: Safety Signs And Symbols

    The use of signal words in connection with unrelated products or documentation can result in misinterpretation and thus contribute to personal injury or material damage. Data subject to change without notice │ 10086213│ Issue B│ 2023-09-28 4 / 25 www.spinner-group.com...
  • Page 5: Grouped Safety Messages For Spinner Broadcast Products

    (allergens) such as nickel cannot be generally excluded. If you develop an allergic reaction (such as a skin rash, frequent sneezing, red eyes or respiratory difficulties) when using a SPINNER product, consult a physician immediately to determine the cause and to prevent health problems or stress.
  • Page 6 Observe the section safety messages and in particular chapter 1 "Safety" of this product manual. Failure to comply could result in death or serious injury. • Do not modify the product and use only spare parts tested and approved by SPINNER. Failure to comply could result in death or serious injury. Disposal •...
  • Page 7: Product Identification

    Product identification The SPINNER SmartLoad BN 546437C0400 has a type plate containing the following information for product identification: Function General The resistor element of the SmartLoad, consisting of a cylindrical ceramic substrate coated with special resistive material, absorbs the RF power and converts it into heat. An unpressurized liquid cooling system with coolant pump and closed cooling circuit is used for transferring the heat from the resistor element, via a heat exchanger with forced air cooling, to the surrounding area.
  • Page 8: Heat Exchanger

    SmartLoad. Any open switch shuts down all transmitters connected to the interlock loop. Data subject to change without notice │ 10086213│ Issue B│ 2023-09-28 8 / 25 www.spinner-group.com...
  • Page 9 60 V DC. The power supply must be fully compliant with the ES1 type requirements. The circuit has to be limited externally to 1 A. Data subject to change without notice │ 10086213│ Issue B│ 2023-09-28 9 / 25 www.spinner-group.com...
  • Page 10: Operating And Display Elements

    Do not remove any connector protection cap until immediately prior to installation to avoid formation of dust and scratches on sensitive RF contact surfaces. Environmental conditions for storage refer to attached data sheet TD-00060 Data subject to change without notice │ 10086213│ Issue B│ 2023-09-28 10 / 25 www.spinner-group.com...
  • Page 11: Transportation

    Environmental conditions for transportation refer to attached data sheet TD-00060 200 kg straps do not stress do not stress do not stress fixing straps do not stress lock all swivel castors with double stop Data subject to change without notice │ 10086213│ Issue B│ 2023-09-28 11 / 25 www.spinner-group.com...
  • Page 12: Installation

    Before you start, ensure to read and understand the section safety messages and in particular chapter 1 "Safety" of this product manual. Only electrically skilled persons should install SPINNER SmartLoads in accordance with the national safety and accident prevention regulations.
  • Page 13: Coolant Level Check And Overflow Hose Installation

    Do not reduce the ground clearance if installed without wheels. Coolant level check and overflow hose installation SPINNER supplies the SmartLoad with correct coolant level and deaerated cooling circuit. The SmartLoad is equipped with a level indicator. The marking indicates the minimum and the maximum permissible level of the green coloured coolant.
  • Page 14 10085111. Push a screwdriver into the rectangular opening of the clamp, insert the wire into the round opening and then pull out the screwdriver. Data subject to change without notice │ 10086213│ Issue B│ 2023-09-28 14 / 25 www.spinner-group.com...
  • Page 15: Commissioning And Normal Operation

    Before you start, ensure to read and understand the section safety messages and in particular chapter 1 "Safety" of this product manual. Only electrically skilled persons may commission and operate SPINNER SmartLoads in accordance with the national safety and accident prevention regulations.
  • Page 16: Maintenance

    Before you start, ensure to read and understand the section safety messages and in particular chapter 1 "Safety" of this product manual. Only trained persons may clean SPINNER SmartLoads in accordance with the national safety and accident prevention regulations. Failure to observe could result in death or serious injury.
  • Page 17: Plc Clock Time Setting

    Before you start, ensure to read and understand the section safety messages and in particular chapter 1 "Safety" of this product manual. Only electrically skilled persons may open the control box of SPINNER SmartLoads and set the PLC clock time in accordance with the national safety and accident prevention regulations.
  • Page 18 Faultless functioning of the SmartLoad can only be guaranteed, if the cooling system is deaerated properly. The coolant has to be clear and free of any bubbles. Data subject to change without notice │ 10086213│ Issue B│ 2023-09-28 18 / 25 www.spinner-group.com...
  • Page 19: Checking Glycol Concentration

    1 "Safety" of this product manual. Observe the material data sheet of the coolant. Only qualified personnel may check the glycol concentration of SPINNER SmartLoads in accordance with the national safety and accident prevention regulations. Failure to observe could result in death or serious injury.
  • Page 20: Correcting The Coolant Level

    1 "Safety" of this product manual. Observe the material data sheet of the coolant. Only qualified personnel may correct the coolant level of SPINNER SmartLoads in accordance with the national safety and accident prevention regulations. Failure to observe could result in death or serious injury.
  • Page 21: Cooling Exchange

    1 "Safety" of this product manual. Observe the material data sheet of the coolant. Only qualified personnel may correct the coolant level of SPINNER SmartLoads in accordance with the national safety and accident prevention regulations. Failure to observe could result in death or serious injury.
  • Page 22: Warranty

    • Open the filling/drain valve. Residual quantities may remain in the cooling circuit. 2. Fill in new coolant. Required coolant: ANTIFROGEN N, SPINNER BN 39463A (20 l canister), 2 pcs required. • Hold hose upwards and insert a funnel. •...
  • Page 23: Demounting

    Before you start, ensure to read and understand the section safety messages and in particular chapter 1 "Safety" of this product manual. Only electrically skilled persons may demount SPINNER SmartLoads in accordance with the national safety and accident prevention regulations.
  • Page 24: Disposal

    Improper disassembly or disposal may be hazardous. Observe the material data sheet of the coolant. Please contact SPINNER in advance, before returning the SmartLoad for disposal. Data subject to change without notice │ 10086213│ Issue B│ 2023-09-28 24 / 25...
  • Page 25: Spare Parts

    Power cord with IEC 60320-1 C19 socket BN A77310 Interlock cable connector BN 102964 ANTIFROGEN N coolant 39% glycol, 20 l BN 39463A Contacts SPINNER GmbH • Headquarters Erzgiessereistr. 33 80335 München Germany tel.: +49 89 12601-0 info@spinner-group.com www.spinner-group.com SPINNER Telecommunication Devices Co., Ltd.

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