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Table of Contents
Related Manuals for Twinca ES-500
Summary of Contents for Twinca ES-500
- Page 1 Twinca ES models English operations manual (translated)
- Page 2 ES-500 Slim ES-800 If this manual is misplaced, contact Twinca A / S or download the latest edition at www.twincadumper.com. Changes may occur between the printed version and the uploaded version on www.twincadumper.com. Twinca A / S reserves the right to change instructions and specifications without obligatory prior notice.
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Page 3: Table Of Contents
Table of Contents Introduction � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 29 Instructions for use �... - Page 4 Troubleshooting � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �44 Cleaning the machine �...
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Page 5: Introduction
Introduction Thank you for choosing a Twinca Dumper. We hope the machine will help you work more efficiently and improve your work environment. This operations manual contains descriptions and illustrations that apply to all Twinca Dumpers ES models. The illustrations in this operations manual are based on the drawings of the ES-800 and may be different from your chosen model. -
Page 6: Terms Of Warranty
• Conditions for warranty must follow §7 in general Terms and Conditions of Sale and Delivery for Twinca A/S. Twinca A/S can only handle warranty cases with prior agreement per. phone + 45 97 44 85 55 or e-mail rma@ twinca.dk, with information about product, error description and contact person. -
Page 7: Safety Instructions
It is important that you contact the dealer or Twinca A/S if you are unsure about correct use of Twinca Dumper. • The machine is heavy. Do not attempt to lift the machine alone. Seek help and use a suitable lifting tool. -
Page 8: Explanation And Overview Of Pictograms Used
Explanation and overview of pictograms used The most important pictograms attached on the machine. Always make sure that the machine has the necessary pictograms and that they are visible and in good condition. Pictogram overview This product complies Read the manual carefully with relevant directives and understand the and harmonizing... -
Page 9: The Location Of Pictograms And Signs On The Machine
The location of pictograms and signs on the machine Maintenance of pictograms and signs on the machine The machine's pictograms and signs must always be in good and readable condition. In case of damage or missing pictograms or signs, contact Twinca A/S or the nearest dealer. TWINCAES5008001-EN... -
Page 10: Personal Protective Equipment (Ppe)
Personal Protective Equipment (PPE) Because Twinca A/S’ machines are used for many purposes and in many environments, it is always the operator's own responsibility to use the Personal Protective Equipment (PPE) that is associated with the work that is performed and that is directed to where the operator is located. The following personal protective equipment is always required: •... -
Page 11: Other Risks And Emergency Safety Procedures
Other risks and emergency safety procedures The electric motor, hydraulic pump and hydraulics become hot during continuous use. Always make sure that the electric motor, hydraulic pump, tank and cylinders have cooled down before handling these parts. When driving on inclines, the operator must always be at the highest point of the incline. There is a risk associated with driving on inclines as material may fall off and the stability of the machine may have changed. -
Page 12: Machine Structure And Use
Machine structure and use The machine is primarily made up of three parts: skip, scissors and chassis. Proper use of the machine: • The machine may be used for transporting soil, granules, stones, concrete, wood and similar materials. • The machine must always be stable and level during loading and unloading. •... -
Page 13: Batteries
When charging the machine, a lamp next to the LED Display will flash. When fully charged battery, the lamp will light up continuous. All charging of the machine must take place in a dry and ventilated room with access to a foam or CO2 extinguisher. Do not use tools there creates sparks near the machine during charging. -
Page 14: Brake Release And Towing The Machine
Brake release and towing the machine Brake release makes it possible to tow the machine in the event of problems that prevent the machine from running itself. Due to the weight of the machine, it is recommended not to pull the machine without a towing device. -
Page 15: Operation Of The Machine
Operation of the machine 1. Tiller: The two tillers can be operated individually, and the machine can therefore be driven with both left and right hand. The tiller grips provide a step-less adjustment in speed, they are pushed up to drive the machine forward, they are pressed down to drive the machine backward. -
Page 16: Driving With The Machine
If you want to carry out service or repairs yourself, please contact Twinca A/S for the maintenance instructions. Before working with the engine, hydraulics or servicing install the safety brackets. The safety brackets are included and can be found under the skip. - Page 17 It is recommended, as far as possible, to use the machine's own functions to stop the emergency. It is recommended to use Twinca special tools to avoid the potential risk of crushing. WARNING: This procedure can aggravate the accident if it is not followed exactly! It is important that scissors and skip are supported by a crane or other lifting unit.
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Page 18: Check Before Starting And Using The Machine
• Check tire pressure. The correct tire pressure appears on the side of the tire. This is not to be done if the machine is with solid tires. If in doubt, contact your dealer or Twinca A/S. • Check power level. We do not recommend driving with the machine if battery levels are below 15%. -
Page 19: Annual Maintenance
The owner of the machine is responsible for compliance with the annual main inspection. The date of the last and next main inspection is indicated on the handlebar. If the owner wants to do the annual main inspections himself/herself. Contact Twinca A/S to provide maintenance instructions and a checklist for inspections. -
Page 20: Troubleshooting
English and can be found at the back of the operations manual. If in doubt, contact your dealer or Twinca A/S. In the event of damage to the hydraulics or the wiring harness, a drawing of these can be found in the maintenance instructions. -
Page 21: Overview Of Machine Parts
Overview of machine parts Machine parts Material Chassis, Scissors and Skip Iron Controller, charger and wiring Electronic Battery (original) Lead battery Motor Iron and copper Hydraulic pump Iron and aluminum Drive shafts Iron and aluminum Control handle and buttons Plastic Hydraulic oil and gear oil TWINCAES5008001-EN... -
Page 22: Specifications
Specifications The specifications are made based on our standard models, the ready can vary according to the choice of tires for the selected model. ES-500 ES-500 SLIM ES-800 1. Width 800 mm 750 mm 860 mm 2. Length 1790 mm... - Page 23 TWINCAES5008001-EN...
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Page 24: Ec Declaration Of Conformity
+45 9744 8555 Website twincadumper.com We declare as sole responsible that: Twinca Dumper, model ES-500 Twinca Dumper, model ES-500 Slim Twinca Dumper, model ES-800 Carried out in accordance with the following directives and harmonized standards: The Machinery Directive 2006/42/EF DS/EN ISO 12100:2011 Vinderup, d. -
Page 25: Error Codes
Error codes Troubleshooting chart index FLASH POSSIBLE CAUSES SET/CLEAR CONDITIONS FAULT NAME CODE 0X12 Controller Over current 1. External short of phase U, V, or W Set: Phase current exceeded motor connections. the current measurement 2. Speed encoder noise problems. limit. - Page 26 FLASH FAULT NAME POSSIBLE CAUSES SET/CLEAR CONDITIONS CODE 0X17 Severe KSI Undervoltage 1. Non-controller system drain on Set: When below Brownout battery/keyswitch circuit wiring. Voltage for 2 seconds. 2. Resistance in low power (KSI) Clear: Bring KSI voltage above circuit is too high. Brownout Voltage.
- Page 27 FLASH FAULT NAME POSSIBLE CAUSES SET/CLEAR CONDITIONS CODE 0X22 Controller 1. Controller is operating in an Set: Controller’s Heatsink Overtemperature extreme environment. temperature exceeded 85 °C. Cutback 2. Excessive load on vehicle. Clear: Bring heatsink tempera- 3. Improper mounting of controller ture below 85 °C.
- Page 28 FLASH FAULT NAME POSSIBLE CAUSES SET/CLEAR CONDITIONS CODE 0X25 Ext 5V Supply Failure 1. External load impedance on the Set: (1) The 5 V Supply (pin +5 V supply (pin 16) is too low. 16) is outside 5 V±10 % (2) 2.
- Page 29 FLASH FAULT NAME POSSIBLE CAUSES SET/CLEAR CONDITIONS CODE 0X32 EM Brake Driver 1. Open or short on driver load. Set: Electromagnetic brake 2. Dirty connector pins at controller driver (pin 4) is either open or or contactor coil. shorted. This fault can be set 3.
- Page 30 FLASH FAULT NAME POSSIBLE CAUSES SET/CLEAR CONDITIONS CODE 0X39 Main Contractor Did Not Type1: Set: With the main contactor Close 1. Main contactor did not close. commanded closed, the 2. Main contactor tips are oxidized, capacitor bank voltage (B+ burned, or not making good connection terminal) did not contact.
- Page 31 FLASH FAULT NAME POSSIBLE CAUSES SET/CLEAR CONDITIONS CODE 0X47 HPD Sequencing 1. Incorrect sequence in application Set: HPD (High Pedal Disable) of Keyswitch, Interlock, Direction, or SRO (Static Return to Off) or Throttle. sequencing fault caused by 2. Faulty wiring, crimps, or switches incorrect sequence of KSI, at KSI, Interlock, Direction, or interlock, direction, and...
- Page 32 FLASH FAULT NAME POSSIBLE CAUSES SET/CLEAR CONDITIONS CODE OX72 PDO Timeout 1. The time between CAN PDO Set: Time between CAN PDO messages received exceeded the messages received exceeded PDO Timeout Period as defined by the PDO Timeout Period. the Event Timer parameter. Clear: Receive CAN NMT 2.
- Page 33 FLASH FAULT NAME POSSIBLE CAUSES SET/CLEAR CONDITIONS CODE 0X91 Bad Firmware The firmware in the controller is Set: The Loaded software incorrect. is not compatible with the 1. The CRC of the application or OS controller hardware do not match. Clear: Load the matching 2.
- Page 34 FLASH FAULT NAME POSSIBLE CAUSES SET/CLEAR CONDITIONS CODE 0X9A Interlock Braking 1. During an interlock braking Set: During an interlock bra- event, the motor speed exceeded king event, the motor speed Supervision the limit set by the Interlock exceeded the limit set by the Braking Supervision parameters.
- Page 36 Twinca A/S | Nr. Bjertvej 14 | DK-7830 Vinderup | CVR nr: 25 80 49 29 | mail@twinca.dk | Tlf: +45 97 44 85 55 | www.twincadumper.com | www.twinca.dk...
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