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Table of Contents
Related Manuals for HAITEC HT-KJ20 Series
Summary of Contents for HAITEC HT-KJ20 Series
- Page 1 HT-KJ20 Series Mini Capsule Packaging Machine Operation Manual...
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Page 2: Table Of Contents
Table of contents Preface ...................... 4 Important Notes ..................5 Chapter 1 Safety Precautions ............. 8 1-1 Safety (Mechanical) ................ 8 1-2 Safety (Electrical) ................ 9 1-3 How to operate the emergency stop button ......10 Chapter 2 Outline and Specifications of the Machine ..... 11 2-1 Outline of each process ............... - Page 3 4-1 Precautions during operation ............. 18 4-2 Operation switch and touch screen description ....20 4-3 Operation procedures..............29 4-4 Auto or manual/debugging operation procedures ....30 Chapter 5 Spare Parts, Circuit Diagram and Cylinder arrangement .................... 32 5-1 Spare Parts with the machine ........... 32 5-2 Circuit Diagram ................
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Page 4: Preface
Preface Thank you for purchasing "HT-KJ20 mini Capsule Packing Machine". This machine uses prefabricated cups as packaging materials to fill and package the products. This machine is designed with the first principle in mind to ensure the safe use of customers and is manufactured under strict quality conditions. -
Page 5: Important Notes
Important Notes 1. If you have not read this instruction manual, do not operate the machine and the accompanying accessories. Before the installation, adjustment, maintenance and inspection of the machine, and before operating the machine, the operator who uses the machine must read this instruction manual carefully, and then carry out the operation on the basis of a full understanding of the content. - Page 6 Our company cannot manage the usage status or operator of your company's machine. Therefore, the use of this machine and the management of operators are all within the scope of your company's management and responsibilities. In addition, the company is not responsible for the use of machines or other companies' parts and accessories that we cannot directly manage.
- Page 7 recorded on the machine or in the instruction manual. Please be sure to fully understand the following contents and strictly observe them. word of warning content Indicates that failure to comply with its contents may result in serious personal injury. DANGER Indicates that failure to comply with the contents may result in serious personal injury.
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Page 8: Chapter 1 Safety Precautions
9、Be sure to confirm the sealing status of the product. Be sure to confirm whether the sealing state of the packaged product is appropriate, whether the sealing part is clean, whether there is any defect caused by product or liquid spillage, and whether the strength of the sealing is sufficient. Please carry out strict quality inspection of the packaged products according to the industry standards of your company or the product. -
Page 9: Safety (Electrical)
5) Do not adjust, repair or clean while the machine is running. 6) During manual operation, fine-tuning operation, or when multiple people operate the machine at the same time, please ensure the safety of the surrounding in advance. 7) This machine operates intermittently for the cup feeding turntable, so some mechanisms will be temporarily stopped when the machine is running, and it is forbidden to touch the machine at this time. -
Page 10: How To Operate The Emergency Stop Button
2) When performing electrical work or replacing and maintaining electrical components, be sure to cut off the power supply and air source in advance. Caution 1) Please use the voltage and frequency listed on the nameplate. 2) Please be sure to firmly close all the electrical box doors of the machine to prevent water from entering. -
Page 11: Chapter 2 Outline And Specifications Of The Machine
Chapter 2 Outline and Specifications of the Machine 2-1 Outline of each process HT-KJ20 small capsule packaging machine consists of three parts: suction cup device, unloading device and film suction device and heat sealing device. The turntable of the capsule machine operates intermittently, with ten stations evenly distributed on the circumference. - Page 12 Put the cups in the silo above the work station, there is a suction head below, and suck the cups from the top to the work station one by one. ○ Backup station ○ Detection cups There is a detection sensor under the station. In the automatic operation mode, the station behind the cup is detected to operate normally, and the station behind the cup does not move when it is detected that there is no cup.
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Page 13: Main Technical Parameters Of This Machine
○ Discharge station After the cup completes all the actions, the pneumatic element transports it out at this station to complete the final action. ○ Backup station 2-2 Main technical parameters of this machine Model and name: HT-KJ20 mini capsule packaging machine Mechanical speed: 25 packs/min Actual packing speed:... -
Page 14: Outline Of The Machine
2-3 Outline of the machine 2-4 Dimensions of this machine... -
Page 15: Chapter 3 Inspection And Installation
Chapter 3 Inspection and Installation 3-1 Inspection This mini capsule packaging machine is shipped in wooden boxes. After arrival, please check the quantity of the goods according to the delivery and transportation list to confirm whether the machine and all parts are included. Inspect the packing crates for signs of damage or rough handling to confirm that the goods are intact. - Page 16 Always pay attention to safety when moving the machine. When using a forklift, no one should ever get under the machine. Be sure to place the forks of the forklift firmly under the machine frame to prevent the machine from tipping over with excessive force.
- Page 17 ○ 3 Connect compressed air. Connect compressed air to the air inlet of the small capsule packaging machine with a 10mm diameter trachea. When the compressed air is working normally, the pressure is not less than 0.5MPa, and the compressed air must be clean and dry. ○...
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Page 18: Chapter 4 Operation
machine Before running, make sure that other people around the machine are in a safe area. Before operation, confirm whether the air circuit is connected. After the installation is complete, please confirm the following: Are all bolts and nuts loose? Is the connection of the electrical wiring firm and reliable? Does it work normally in safety switches such as emergency stop? After installation is complete, please clean the machine before starting to use it. - Page 19 1. Make sure that the air hose and the vacuum connection tube are connected to the unit properly. 2. When starting the machine or restarting operation after an emergency stop, be sure to check whether there are any objects on or around the machine that may be caught in the machine or affect the operation of the machine.
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Page 20: Operation Switch And Touch Screen Description
1. When cleaning the machine, do not use hot water above 50°C or chemicals that are not suitable for this machine. Failure to do so may cause parts to deteriorate, deform or discolor. 2. After cleaning the feeding device, install and fix the parts as they are. 3. - Page 21 2. Emergency stop button In case of emergency, press the button, the machine stops in an emergency and locks in the pressed state. To operate again after troubleshooting, turn the button in the direction of the arrow (clockwise) to release the lock. 3.
- Page 22 【Options】 [Operation Screen]: enter the operation interface page, which is used to control the operation of the machine. Explanation of each function on this screen: Current value: the current position of the encoder Operation screen: in green, means you are at Operation screen Set Speed: set up machine speed, please test the best speed for your blend.
- Page 23 Zero: empty the hopper when finish the production. Jog flip: turn on this switch, then press the JOG button, the turntable will turn on another direction, it is used to clean or remove malfunction cups, or debugging the machine. Capsule lift off/on: turn on/off to enable/disable the cylinder to push up the cups when it is discharged.
- Page 24 In the first screen of IO interface, all X buttons are used to monitor the status of the machine, and are not operational. For example, when the air pressure is not enough, the X2 will turn green. In the second page of IO interface, Y0, Y1 and Y2 are monitoring the status only too. show the status of frequency converter, green is on and gray is off Show the servo is working or not The button will be in green, when the turntable jogs on reverse direction.
- Page 25 From Y3 to Y17, except Y4 for backup, all other buttons are operational, which most used for debugging the machines. By pushing those buttons could test every movement of every work station. Detail operations for each work station are referred to <Quick Start Manual>, or 4-4 of chapter 4. This button is used for picking up the lid process.
- Page 26 [Parameter Setting]: there are parameters for each movement of the machine in this screen. Warning: Those parameters on this page are the most important for this machine, please DO NOT CHANGE anything unless you completely understand the principles how the machine runs. Please record this page before changing any parameters. Parameter setting page-1 Every parameter in this page controls one cylinder, motor, vacuum or sensor to take one action in the machine.
- Page 27 Stop: Indicate the stop position of the machine. Capsule Suction: The vacuum start working to suck the cup down when the encoder runs and arrives at position 24 and stops when the encoder arrive position 630. Capsule drop: The cylinder starts to open cup holder at position 150 to release the cup to the turntable and close the holder at position 450.
- Page 28 If we name the hole (work station) on the rotary plate is the first hole (work station) which is the sensor to detect if there is a cup inside the hole. Then the second hole (work station) is where the hopper fills the coffee into the cup. Therefore, we define the interval between these two holes are 1, which is shown as “Filling delay”...
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Page 29: Operation Procedures
Servo forward: The servo motor will continue working when you press on this button and stop when releasing this button. Servo motor test: The servo motor will continue working when you CLICK this button (turn on) until you click it again (turn off). They are both used for testing the servo motor and filling function. -
Page 30: Auto Or Manual/Debugging Operation Procedures
4-4 Auto or manual/debugging operation procedures 1) Cup dropping device Automatic mode, in operation screen, if click the <Capsule drop off> button, it will stop taking the cup, the button becomes the <Capsule drop on>, and then if click again, it will drop the cups again. Manual/Debug mode, in IO interface, follows these procedures to drop one cup: ... - Page 31 working normally. If it works abnormally, adjusting the height, distance, position, angle, or sensitivity of the optoelectronic components until <X11> works normally. 3) Coffee feeding device In automatic mode, when the previous station detects that there is a cup, the feeding device (auger and hopper) automatically fill the coffee into the cups.
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Page 32: Chapter 5 Spare Parts, Circuit Diagram And Cylinder
In automatic mode, the previous station detects if there is a film/Lid or not. If there is a lid/film on the cup, then seal it automatically, otherwise, the heating head will not move down and skip that cup without sealing. In manual mode, click the Y13 <Heat Sealing>... -
Page 33: Circuit Diagram
5-2 Circuit diagram... -
Page 34: 5-3: Cylinder Arrangement Diagram
5-3: Cylinder arrangement diagram 吸杯上 加料气 吸膜上 中文 储杯 放杯 吸杯 吸膜 热封 顶出 出杯 气缸 缸 下 Capsule Capsule Capsule Capsule Filling Heat Capsule Capsule English Storage Drop Cylinder Suction Cylinder Cylinder Suction Sealing Lift Output...