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Related Manuals for HAITEC HT-KJ20 Series
Summary of Contents for HAITEC HT-KJ20 Series
- Page 1 HT-KJ20 Series Mini Capsule Packaging Machine Quick Start Manual...
- Page 2 Warnings PLEASE FIRST READ THE OPERATION MANUAL CAREFULLY AND UNDERSTAND ALL SAFETY MEASUREMENTS OF THE MACHINE AND INSTALL THE MACHINE PROPERTY AS REQUIRED BEFORE USING THIS QUICK START MANUAL. Step 1: Start the machine Refer to quick start guild video: 1-start machine check up 1.
- Page 3 2. Turn on the power switch 3. Check if the air supply is in normal condition. Compressed air pressure should be 0.5-0.8MPa, air consumption about 100L/min.
- Page 4 4. Check if the PLC touch screen starts and the temperature controller starts The temperature controller will start automatically when the power is on, and heat the heater. You can set up the desired temperature (the number in green) on the controller. The actual temperature (the number in red) will increase up to the desired temperature and then stop.
- Page 5 6. Put the lids 7. Put coffee The machine are set up and ready to run.
- Page 6 Step 2: Fine tune each work station and debug problems Caution When the machine arrives, we suggest the customer should fine tune each work station before running the machine in Auto Mode. Because it is possible that some setup of the work station loose or offset during the transportation.
- Page 7 In IO interface, follows these procedures to drop one cup: Click the Y6 <capsule cylinder> button to push the sucker up. Click the Y7 <Capsule suction> button start vacuum sucking the cup. Click the Y14 <Capsule storage> button to close the cup silo holder. ...
- Page 8 1-3. Fine tune the capsule detection Make sure the the photoelectric components on the machine lights up when there is a capsule, and also <X11> Capsule detection in the IO interface should be in green. Common problems and solutions: The photoelectric component on the machine does not light up or X11 does not turn green.
- Page 9 2-2 Adjusting the screw position and hopper after maintenance or transportation Refer to quick start guild video: 4-adjust+screw+position-Y5 After transportation, or maintenance (for example, empty the residue coffee in the hopper or clean the hopper, etc.), the hopper and screw head will need to be re-centered as following steps: Step 1: move the screw head to align to the center if the mold by eye watching Step 2: Click Y5 filling cylinder in IO interface.
- Page 10 Step 3: After locking the screw, go to the back of the hopper, lock the two screws tightly to fix the hopper. Step 4: Return to the IO interface, push Y5 filling cylinder a few times to make the screw is in the center.
- Page 11 2-3 Adjusting the filling weight Since we use the screw to fill in the cup, the machine actually only knows the volume, not the weight. It will cause that different blends have different desity so that even we need the same desired weight, but we have different volume.
- Page 12 Such as time 12 13 weight 12 12.1 12.2 12.3 12.4 12.5 12.5 12.4 12.3 12.2 12.1 12 12.1 Delete time number 1,2,3. Add the other 10 values and take the average again. (12.3+12.4+12.5+12.5+12.4+12.3+12.2+12.1+12+12.1)/10=12.28 Now on the PLC control screen, we change the weight from 12.5g to 15g, which the change is 15-12.5 = 2.5g.
- Page 13 Q2: Our machine filling accuracy should be around +-0.2g, max should not be over +-0.5g. So, if we have big tolerances, there could be a couple reasons: Reason 1: The coffee is too oily or too fine, which are very sticky. In this case, some coffee powder will be stacked on the screw, and then affect the accuracy.
- Page 14 4. Lid detection station Refer to quick start guild video: 6-sensor-detect+lid As shown in the video, check if the sensor turns on and X12 lid detection is on when there is a lid on the capsule. 5. Heating sealing station Refer to quick start guild video: 7-Y13-sealing Click the Y13 <Heat Sealing>...
- Page 15 5.2: Common problems and solutions Problem 1: The sealing is not strong enough, how to solve this problem? Solutions: A: The heating temperature is too low, increased the temperature. B: The clamping pressure is too low, increase it appropriately. C: Adjust the cylinder parameters to lengthen the cylinder sealing time. Problem 2: The edges of the seal are not balanced, some are firmed and some are loosen, how to solve this problem? Solution:...
- Page 16 6. Discharge Capsules Refer to quick start guild video: 8-Y15-Y16-cup+exit In IO interface manual mode, first click the Y16 <Capsule Lift> button to push up the capsules, and then click Y15 <Capsule Output>button to discharge the capsules; click Y16 again to return the sucker, and Y15 again returns the pusher.
- Page 17 After clicking the restoration, the turntable will turn back to the initial position automatically. But sometimes, it will not arrive at the exact point, there could be a little offset. By Watching the screw head position if it is aligned with the mold to determine if there is an offset. If there is an offset, push Jog button once to let the turntable adjust itself a little bit, then long press Jog button again to move forward one more station of the turntable to make sure the machine is at initial start point.