Safety General instructions Explanation of symbols Labelling Scope of supply Safety instructions Technical data Technical specifications Technical data Device components Application Intended use Working with the tool - basic principles Mounting and commissioning Application - single module Application - double module Completing an operation and tool storage Maintenance Troubleshooting...
1.1 General instructions State-of-the-art Declaration of Conformity This tool is state-of-the-art technology. To ensure that the The tool has been manufactured in accordance with equipment operates safely, it must be operated in a proper and international guidelines. The relevant declaration of safety-conscious manner.
1.2 Explanation of symbols Some chapters in this instruction manual use internationally recognised warning symbols, warning notes and general in- struction symbols. The individual symbols are explained below. Follow all the instructions and safety rules. Follow the manual Warning CE symbol Hands could become trapped Follow the general Please note the following!
Dead weight Wear safety shoes Max. Nominal load Warning CE mark / UKCA mark General source of danger 1.4 Scope of supply 83 30 5 A45 C68 Pos. BMW Part No. TKR Part No. Designation Pcs. 83 30 5 A45 C68_A...
1.5 Safety instructions CAUTION The tool is strictly approved solely for the If used with the wrong accessories, this may purposes for which the manufacturer has cause material damage and bodily injury. designed it. Not using original tools and original accessories will result in The tool must only be used for the activities described in this a high risk to safety.
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Follow the workshop manual from BMW AG. Pay attention to the nameplate and the labelling Workshop manuals must be referred to under all on the tool. The tool and the labels on it must be circumstances. inspected visually every time before use. Never throw the tool or allow it to fall.
2.1 Technical Specifications Holding modul SE10-01 Item number 83 30 5 A45 C68_A Weight 0,53 kg Max. Nominal load 55 kg Dimensions (W x H x D) in mm 301 x 212 x 70 Coefficient for the static test 2 times (for deformation), 3 times (for fracture) Temperature -20 °C to +60 °C / -4 °F to 140 °F Holding modul SE10-02...
2.2 Technical data 83 30 5 A45 C68_A Supplementary set holding module SE10-01 front left Width: 301 mm Height: 212 mm Depth: 70 mm 83 30 5 A45 C68_B Supplementary set holding module SE10-02 front left Width: 310 mm Height: 216 mm Depth: 70 mm...
2.3 Device components Screw short M6 25 mm Holder Screw long M6 30 mm Slider Parking position A/B Pan head screw M6 x 16 Locking bolt Holding module SE10-01 Shaft screw Holding module SE10-02...
3.1 Intended use Intended use The tool kit 83 30 5 A45 C68 is used exclusively to carry a load of max. 55 kg as specified by BMW AG. The holders may only be used in conjunction with 83 30 5 A45 C70 retrofitted with 83 30 5 A2D EB9.
3.2 Working with the tool - basic principles Risk of injury Warranty The tool must be positioned so that there is no risk The manufacturer accepts no liability for damage of crushing. caused by improper repair. Load capacity Incorrect operation of the device which results in Make sure that the rated load of 55 kg is not exceeded damage to the device excludes warranty.
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3.3.2 3.3.3 3.3.4 3.3.2 - 3.3.3 For the assembly of the supplementary set 83 30 5 A45 C68, place the holders SE10-01 and SE10-02 on the traverse the groove on the underside of the profile, as required. Make sure that both the screw „B“ and the screw „A“ for the intended 3.4, 3.5).
3.4 Application - single module 3.4.1 3.4.1 - 3.4.3 Setting position 7 and 8 3.4.2 For the correct use of the tool 83 30 5 A45 C68, slide the crane operation holders to positions 8 and 7 and lock them with the locking bolt [D].
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3.4.4 3.4.4 3.4.4 - 3.4.6 Insert the shaft screws of the holders 83 30 5 A45 C68 into the holes (3.4.4-3.4.5) of the single module. Fix with the locking at position 7 and 8. Connect the holders for securing bolt with the lashing strap from the tool kit 83 30 5 A45 C70.
3.5 Application - double module 3.5.1 3.5.1 - 3.5.3 Setting position 10 and 11 3.5.2 For correct use of the tool 83 30 5 A45 C68, slide the holders for crane operation to positions 11 and 10 and lock them with the locking bolt [D].
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3.5.4 3.5.4 3.5.4 - 3.5.6 Insert the shaft screws of the holder 83 30 5 A45 C68 into the holes (3.5.4-3.5.5) of the double module. Fix with the locking at position 10 and 11. Connect the holders for securing bolt with the lashing strap from the tool kit 83 30 5 A45 C70.
3.6 Completing an operation and tool storage Always examine the tool for possible damage be- Always store the tool in a dry and safe place. Avoid fore and after use. contamination. Clean the tool before storing it. Dismantle the tool from the crossbar. Important! Store tool lying down.
4.1 Troubleshooting Fault Possible cause Remedy Chapter Wrong module Check module labelling Holder does not fit Wrong holder Only use holders that have been sent along Wrong holder points Check the holder points Holders points do not fit Incorrect holders Observe the labelling on the type plate Use the lashing strap of the tool kit Forgotten lashing strap...
5.1 Disposal Devices and machinery and components of devices and machinery must be disposed of in compliance with the laws, regulations and other stipulations of the country in which they are located. We recommend using specialist licensed companies for disposal. The modules and units have been developed to be environmentally compatible and suitable for recycling.
Am Waldesrand 9–11 58285 Gevelsberg, Germany Person authorized to compile the technical documentation: Thorsten Weyland Type designation: 83 30 5 A45 C68 Tool type: Supplementary set Developed and manufactured in accordance with the standards and guidelines listed below by TKR Spezialwerkzeuge GmbH Am Waldesrand 9–11...
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Am Waldesrand 9–11 58285 Gevelsberg, Germany Person authorized to compile the technical documentation: Thorsten Weyland Type designation: 83 30 5 A45 C68 Tool type: Supplementary set The product is developed and constructed in accordance with the UK legislation and designated standards by TKR Spezialwerkzeuge GmbH Am Waldesrand 9–11...
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Am Waldesrand 9–11 D-58285 Gevelsberg (Germany) Other languages, accessories Phone +49 2332 66607-0 +49 2332 66607-941 and spare parts: www.tkr-service.com E-mail info@tkrgroup.com www.tkrgroup.com...
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