Summary of Contents for Manitowoc Frymaster BIELA14 Series
Page 1
BIELA14 Series ™ Gen II LOV Electric Fryer Installation, Operation and Maintenance Manual This manual is updated as new information and models are released. Visit our website for the latest manual. This equipment chapter is to be installed in the Fryer Section of the Equipment Manual. ...
Page 2
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS FACTORY AUTHORIZED SERVICERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICER. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. ...
Page 3
DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material. WARNING Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the fry vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning. DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If the restraint kit is missing contact your local KES. DANGER This ...
Page 4
M3000 Menu Summary Tree Reflected below are the major programming sections in the M3000 and the order in which submenu headings will be found under the sections in the Installation and Operation Manual. Adding New Product Menu Items (Product Selection) See section 4.10.2 Storing Product Menu Items in Product Buttons See section 4.10.3 Draining, Refilling, and Disposing of Oil See section 4.10.4 ...
LOV™ ELECTRIC WARRANTY STATEMENT Frymaster, L.L.C. makes the following limited warranties to the original purchaser only for this equipment and replacement parts: A. WARRANTY PROVISIONS - FRYERS 1. Frymaster L.L.C. warrants all components against defects in material and workmanship for a period of two years.
Page 7
• no fryer will be warranted under the ten-year program for which a proper start-up form has not been received. This warranty also does not cover: • transportation or travel over 100 miles/160 km (50 miles/80 km each way), or travel over two hours;...
BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 1: INTRODUCTION NOTE: The Frymaster BIELA14 fryer requires a start-up, demonstration and training before normal restaurant operations can begin. General Read the instructions in this manual thoroughly before attempting to operate this equipment. This manual covers all configurations of McDonald’s BIELA14 LOV™...
Page 9
Computer Information for the M3000 Computers This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been shown to meet the Class B limits.
Page 10
QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals, firms, corporations, and/or companies which, either in person or through a representative, are engaged in and are responsible for the installation of electrical appliances. Qualified personnel must be experienced in such work, be familiar with all electrical precautions involved, and have complied with all requirements of applicable national and local codes.
Page 11
Service Information For non-routine maintenance or repairs, or for service information, contact your local Frymaster Authorized Servicer (FAS). In order to assist you quickly, the Frymaster Authorized Servicer (FAS) or Service Department representative requires certain information about your equipment. Most of this information is printed on a data plate affixed to the inside of the fryer door. Part numbers are found in the Service and Parts Manual.
BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 2: INSTALLATION INSTRUCTIONS General Installation Requirements Proper installation is essential for the safe, efficient, trouble-free operation of this appliance. Qualified, licensed, and/or authorized installation or service personnel, as defined in Section 1.6 of this manual, should perform all installation and service on Frymaster equipment. Failure to use qualified, licensed, and/or authorized installation or service personnel (as defined in Section 1.6 of this manual) to install or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel.
Page 13
NOTICE If the electrical power supply cord is damaged, it must be replaced by a Frymaster Authorized Service Agency technician or a similarly qualified person in order to avoid a hazard. DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door.
Page 14
WARNING To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the control power, which powers the hood, must be fully engaged and locked in its pin and sleeve socket. 2.1.3 Australian Requirements To be installed in accordance with AS 5601 / AG 601, local authority, gas, electricity, and any other relevant statutory regulations.
Page 15
1. Once the fryer has been positioned at the frying station, use a carpenter’s level placed across the top of the frypot to verify that the unit is level, both side-to-side and front-to-back. To level fryers, adjust the casters being careful to ensure the fryer(s) are at the proper height in the frying station.
Page 16
BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 3: OPERATING INSTRUCTIONS TYPICAL CONFIGURATION (BIELA314 SHOWN) NOTE: The appearance of your fryer may differ slightly from that shown depending upon configuration and date of manufacture. 3–1...
Page 17
3.1 Equipment Setup and Shutdown Procedures Setup DANGER Never operate the appliance with an empty frypot. The frypot must be filled to the fill line with water or oil before energizing the elements. Failure to do so will result in irreparable damage to the elements and may cause a fire.
Page 18
3.3 Low Oil Volume Automatic Refill When the Low Oil Volume (LOV™) system is in place on the fryer, the frypot oil levels are continually checked and topped off as necessary from a reservoir in the cabinet. The reservoir holds a 35 pound box of oil.
Page 19
1. Open the cabinet and slide the JIB 2. Remove the cap and pour any remaining oil in the from the cabinet (see Figure 5). container into all fry vats equally (see Figure 6). Figure 6 Figure 5 With the replacement jug upright 4.
Page 20
BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 4: M3000 COMPUTER INSTRUCTIONS Filter, Temp, Info, Programming and Navigation Buttons Heat Indicator FR FRIES FR FRIES Cook Channel Lamp and Selection Buttons ON/OFF ON/OFF Product Buttons M3000 General Information Welcome to the M3000, a computer that retains the one-button ease of the M2000 and 100B and the utility of 40-product menu capability.
Page 24
Changing from Breakfast Setup to Lunch Press and quickly Press and hold the cook release product button channel button under the for french fries. display until a beep is heard (approximately three seconds) and release. Computer will change from HASH BRN to Display changes to FR <<<<...
Page 25
Changing from Lunch Setup to Breakfast Press and hold the cook channel Computer displays button under the display until a beep is heard (approximately three seconds) and release. Display changes to LOW Press and quickly TEMP until setpoint is release product button reached.
Page 26
M3000 Button Description and Functions 4.7.1 Navigation Buttons The menu on the M3000 uses buttons to navigate the various menus and submenus. When programming, the left screen shows a menu or submenu item. The right screen is for data entry. Data is Left Display Right Display entered with alpha-numeric characters, scrolling through...
Page 27
M3000 Menu Summary Tree Reflected below are the major programming sections in the M3000 and the order in which submenu headings will be found under the sections in the Installation and Operation Manual. Adding New Product Menu Items (Product Selection) See section 4.10.2 Storing Product Menu Items in Product Buttons See section 4.10.3...
Page 28
Fryer Setup Mode Programming The computer, upon initial power up, when changing out a computer or accessed from Level 1, can have parameters set. The setup sets the time, date, date format, language, fryer type, vat type, oil system type and the temperature scale. These settings should only be changed by a technician. The computer displays OFF.
Page 29
The computer displays time format on the left and 12 hr on the right. 10. Use the and buttons to toggle between 12hr and 24hR. 11. With the desired selection displayed, press the (1 yes) button . The computer displays ENTER TIME on the left and current time on the right in hh:MM format. AM or PM is displayed if 12 hours system is chosen.
Page 30
20. Use the and buttons to toggle between split and full. 21. With the desired selection displayed, press the (1 yes) button. The computer displays OIl SYSTEM on the left and JIB on the right. 22. Use the and buttons to toggle between jib and bulk.
Page 31
4.10.2 Adding New Product Items to the Menu (PRODUCT SELECTION) This function is used to add additional products to the computer menu. To add a new product to the menu: 1. With the computer OFF, enter Level 1 programming mode by pressing the TEMP and INFO buttons simultaneously until LEVEL 1 is displayed.
Page 32
8. Press the button to advance the cursor to the next display space. Use the #0 key to insert a space. The button can be used to move the cursor back. For example, to enter “WINGS”, press the #8 key two times until W appears in the display. Then ...
Page 33
17. With duty time 1 (shake time) entered, press the (INFO) button to save duty time one and scroll to DUTY TIME 2. If a product calls for a second duty to be preformed, it can be entered here. Use the instructions above to enter duty time two, otherwise press the ...
Page 34
24. If no further programming is necessary, press the (2) button. The computer displays the select product option with the product (ex. FR FRIEs) on the right screen. Press the (2) button again. Computer displays Level 1 program changing to the Product selection prompt.
Page 35
4.10.4 Draining and Refilling Vats, and Disposing of Oil When cooking oil is exhausted, drain the oil into an appropriate container for transport to the disposal container. Frymaster recommends a McDonald’s Shortening Disposal Unit (MSDU). Do not drain deep clean (boil-out) solution into an MSDU. NOTE: If using an MSDU built before January 2004 the filter pan cover must be removed to allow the unit to be positioned beneath the drain.
Page 36
DANGER When draining oil into an appropriate METAL container, make sure the container will hold at least FOUR gallons (15 liters) or more, otherwise hot liquid could overflow and cause injury. The computer displays INSERT DISPOSAL UNIT. Once the filter pan is removed the computer displays alternating with IS DISPOSE UNIT IN PLACE? and YES NO.
Page 37
1. With the computer OFF, press and hold the FLTR button of the corresponding vat for three seconds. The computer displays fltr menu for three seconds changing to MAINT Filter. 2. Press the (INFO) button and scroll to dispose. 3.
Page 38
The computer displays CLOSE DISPOSE VALVE. 11. Close the dispose valve by pushing the valve handle toward the rear of the fryer until it stops. Relock the valve if required by your manager. The vat is ready to be refilled with oil. Continue to Section 4.10.4.4 to fill the vat, otherwise press the ...
Page 39
The first two menu items: AUTO FILTER and MANTAINENCE (MANUAL) FILTER are covered in Chapter 5. The other menu items are covered on the following pages. The DRAIN TO PAN and FILL VAT FROM DRAIN PAN functions are used primarily for diagnostic purposes.
Page 40
DANGER Open the filter pan slowly to avoid splashing of hot oil that may cause severe burns, slipping and falling. 9. Carefully pull the filter pan from the fryer. The computer displays IS PAN EMPTY? alternating with yes no. NOTE: A small quantity of oil may remain in the pan after refilling. 10.
Page 41
The computer displays FILLING while the vat is refilling. After filling the computer displays IS VAT FULL? alternating with yes NO. 5. Press the (1 yes) button if vat is full to exit and return to OFF. If vat is not full press ...
Page 42
4.11.5 Pan to Waste Pan to waste selection is an option that allows bulk oil systems to pump excess oil in the pan to the bulk oil waste tanks without draining the existing oil in the frypot. 1. With the computer OFF, press and hold the filter button for the vat to be refilled for three seconds.
Page 43
3. Press the and buttons to scroll between: a. Product selection See pg. 4-12 b. aif clock See pg. 4-24 c. DEEP CLEAN MODE See pg. 4-25 d. hi limit test See pg. 4-30 e. Fryer setup See pg. 4-9 4.
Page 44
9. Press the (INFO) button. The computer displays 0 DUR. This is the amount of time the AIF is to remain suspended. 10. Use the number keys to enter a time between 0 and 999 minutes (ex. 1½ hours is entered as 90 minutes). Enter 90 for this example.
Page 45
*If the bulk oil system waste tank is full, the computer displays RTI TANK FULL alternating with CONFIRM. Press the (1) button and call the bulk oil waste provider. The display returns to OFF. DANGER When draining oil into a disposal unit, do not fill above the maximum fill line located on the container.
Page 46
9. Bulk Oil System: Press the (2) button to run the pump again if the pan has oil remaining; otherwise continue to the next step. 10. Bulk Oil System: Once the pan is empty, press the (1) button (see Figure 4.10.4.3.10).
Page 47
18. Bulk or JIB System: The computer displays SCRUB VAT COMPLETE? alternating with yes. Press the (1 yes) button. 19. Bulk or JIB System: The computer displays DRAINING. The drain opens to drain the small amount of residual solution left in the vat. Rinse excess solution from vat. 20.
Page 48
The vat begins to heat. The computer displays the actual vat temperature during the test. When the temperature reaches 410°F ± 10° F (210°C ± 12°C)*, the computer displays hot hi-1 alternating with the actual temperature (ex. 410F) and continues heating. *NOTE: In computers used in the European Union (those with the CE mark), the temperature is 395°F (202°C).
Page 49
3. Press the and buttons to scroll between: a. Prod comp See pg. 4-30 b. e-log See pg. 4-31 c. password SETUP See pg. 4-31 d. alert tone See pg. 4-32 e. filter After See pg. 4-33 f. filter time See pg.
Page 50
6. If changing this setting, enter a number between 0-9. 7. Press the (2) button to accept selection. 8. Press the (2) button two times to exit. The computer displays OFF. 4.13.2 E-LOG MODE The E-LOG mode is used to view the ten most recent error codes encountered on the fryer. These codes are displayed from 1-10 with the most recent displayed first.
Page 51
b. usage – Established password to enter usage mode to reset usage statistics. (Default is 4321) c. level 1 – Establishes password to enter level 1 mode. (Default is 1234) d. level 2 – Establishes password to enter level 2 mode. (Default is 1234) 4.
Page 52
The computer displays volume 1-9 on the left and 9 on the right. 3. Use the number keys to set volume level. Select from nine levels of volume with 1 being the softest and 9 the loudest. 4. Use the and buttons to scroll to tone 1-3. The computer displays tone 1-3 on the left and 1 on the right.
Page 53
5. Press the (2) button again to exit. The computer displays OFF. 4.13.6 FILTER TIME The FILTER time option is used to set the elapsed time before a filtration prompt. This option is useful in lower volume stores, where filtration is desired more often than the amount the cook cycles would generate.
Page 54
2. Press the and buttons to scroll between: FULL VAT CONFIGURATION a. filter stats See pg. 4-35 b. review usage See pg. 4-36 c. last load See pg. 4-37 d. TPM See pg. 4-38 SPLIT VAT CONFIGURATION a. filter stats See pg.
Page 55
d. flt avg day, – Average number of cook cycles per filter and day. SPLIT VAT CONFIGURATION a. DAY (wed), DATE (03/20/07) – Current day and date. b. l fIltErEd # DAy – Number of times left vat filtered and day. c.
Page 56
d. L on hrs # – Number of hours the left vat has been on e. R on hrs # – Number of hours the right vat has been on f. reset usage – Resets usage counters. 4. If resetting usage statistics, return to step 3 and scroll to RESET USAGE, otherwise skip to step 7.
Page 57
i. ready yes – Displays if the fryer was back to proper temperature before the cook cycle was started. NOTE – Above numbers are examples. They do not reflect actual conditions. 4. Press the (2) button to return to INFO MODE changing to filter stats prompt.
Page 58
BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 5: FILTRATION INSTRUCTIONS Introduction The FootPrint Pro filtration system allows the oil in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation. Section 5.2 covers preparation of the filter system for use. Operation of the system is covered in Section 5.3.
Page 59
3. Then in reverse order, place the metal filter screen in the center of the bottom of the pan, then lay a filter pad over the screen, ensuring that the rough side of the pad is up. Make sure that the pad is in between the embossed ridges of the filter pan.
Page 60
If the oil level is too low, the computer displays OIL LEVEL TOO LOW alternating with YES. Press (1) to acknowledge issue and return to idle cook mode. Check to see if the JIB is low on oil. If JIB is not low and this continues to occur, contact your ASA. is chosen, SKIM VAT is displayed for ten seconds changing to cOnfIRm alternating with YES NO.
Page 61
2. Press the (1 yes) button to continue. The computer displays filter NOW? Alternating with YES/NO. 3. Go to step 1 section 5.3 on page 5-2 to continue. Troubleshooting the Auto Intermittent Filtration (AIF) 5.4.1 Incomplete Filtration Should the AIF procedure fail after the filter pad was changed an error message is generated. Use the chart on page 5-6 to clear the error.
Page 62
The computer displays REMOVE PAN. *NOTE: If the filter pad change time has expired, normally every 25 hours, the CHANGE FILTER PAD? message repeats every 15 minutes instead of every four minutes. 6. Remove the pan. The computer display changes to CHANGE PAD. Change the filter pad and ensure the filter pan has been pulled forward, out of the cabinet for at least 30 seconds.
Page 63
5.4.4 Filter Error Flowchart This chart follows the process of clearing a filtration issue. The prompt is displayed when any of the following occur: 1. a clogged filter pad, 2. a tripped or defective filter pump, 3. a leaky O-ring on the pick-up tube, 4.
Page 64
5.4.5 Filter Busy When FILTER BUSY is displayed the MIB board is waiting on another vat to be filtered or waiting on another issue to clear. Wait 15 minutes to see if problem is corrected. If not, call your local ASA. DANGER Do not drain more than one frypot at a time into the built-in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns, slipping and falling.
Page 65
Computer displays fIltEr menu for three seconds changing to Auto Filter. 2. Press the (INFO) button to scroll to maInT fIltEr. 3. When the desired selection is displayed press the (1) button to continue. The computer displays maInT fIltEr? alternating with Yes NO. 4.
Page 66
The computer displays rinsing. The drain valve closes and the filter pump continues to run and refills the pot. The drain valve opens and remains open and the computer displays rinse again? alternating with yes no. 8. If the pot is clear of debris, press the (2 NO) button to continue and skip the rinse again cycle.
BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 6: PREVENTATIVE MAINTENANCE Cleaning the Fryer DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.
Page 68
WARNING To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt line, which powers the hood, must be fully engaged and locked in its pin and sleeve socket. 6.1.5 Clean the Frypot and Heating Elements – Quarterly DANGER Never operate the appliance with an empty frypot.
Page 69
Annual/Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. Frymaster recommends that a Factory Authorized Servicer inspect this appliance at least annually as follows: Fryer Inspect the cabinet inside and out, front and rear for excess oil. ●...
BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 7: OPERATOR TROUBLESHOOTING 7.1 Introduction This section provides an easy reference guide to some of the common problems that may occur during the operation of this equipment. The troubleshooting guides that follow are intended to help correct, or at least accurately diagnose, problems with this equipment.
Page 71
Troubleshooting 7.2.1 Computer and Heating Problems Problem Probable Causes Corrective Action Press the ON/OFF switch to turn the Computer not turned on. computer on. Verify computer power cord is plugged in No power to the fryer. and that circuit breaker is not tripped. No Display on Computer has failed.
Page 72
Problem Probable Causes Corrective Action Frypot temperature has exceeded Shut the fryer down immediately and call your M3000 display shows high limit temperature and has FAS for assistance. hELP HI-2 physically opened the safety device. M3000 display shows Remove power from the entire fryer battery High limit and call your FAS for assistance.
Page 73
Problem Probable Causes Corrective Action B. If the motor is too hot to touch for more than a few seconds, the thermal overload B. Pump motor has overheated switch has probably tripped. Allow the causing the thermal overload motor to cool at least 45 minutes then switch to trip.
Page 74
7.2.5 Bulk Oil System Problems Problem Probable Causes Corrective Action A. Power cycle fryer by disconnecting and reconnecting 5-pin control power cord. B. If a filtration or any other filter menu function is in process or A. Incorrect setup procedure. FILTER NOW? YES/NO,...
Page 75
ERROR MIB BOARD Cooking computer detects MIB connections lost; Check software version on each computer. versions are missing, check CAN connections between each computer; MIB board failure ERROR AIF PROBE AIF RTD reading out of range ERROR ATO PROBE ATO RTD reading out of range Not used M3000 CAN TX FULL Connection between computers lost.
BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER APPENDIX A: RTI (BULK OIL) INSTRUCTIONS NOTE: The instructions in this manual for using a bulk oil system for filling and discarding oil are for an RTI system. These instructions may not be applicable to other bulk oil systems. A.1.1 Bulk Oil Systems Bulk oil systems have large oil storage tanks,...
BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER APPENDIX B: JIB Preparation with Solid Shortening Option 1. Open right door of fryer and remove brace in JIB cabinet. 2. Attach alignment bracket to bottom of ATO box brace with provided nuts. See Figure 1. 3.
BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER APPENDIX C: Solid Shortening Melting Unit Use Reset oil reservoir system Ensure shortening melting unit is on. Fill melting unit with shortening. Melting Allow 2-3 hours for solid shortening to unit melt.
BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER APPENDIX D: Using the Oil Quality Sensor Check TPM Value Display Action OFF, Dashed lines or menu item Press and hold INFO button until INFO MODE scrolls. Release INFO Mode scrolls on left changing Press the TEMP button once until TPM is displayed on the left.
Page 80
Display Action Press checkmark under YES if additional rinsing is necessary; press X RINSE AGAIN; YES/NO under NO if no additional rinsing is needed. POLISH; YES/NO Press the checkmark under YES. OQS; YES/NO Press the checkmark under YES to run the oil quality test. POLISHING ...
Page 81
OQS Filter Display Action Dashed lines or Menu item; fryer is at Press and hold FLTR button (either for full vat, side- specific for split). operating temperature FILTER MENU scrolls, changing to Press INFO button two (2) times to scroll to OQS Auto Filter ...
BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER APPENDIX E: Oil Quality Sensor Setup OQS Filter Setup Display Action Press the TEMP and INFO buttons simultaneously for 10 OFF, - - - - - or menu item seconds until LEVEL 2 is displayed; When a third beep sounds release the buttons.
Need help?
Do you have a question about the Frymaster BIELA14 Series and is the answer not in the manual?
Questions and answers