Consilium CFD5000 T/CM2.2 Installation & Commissioning Manual
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Consilium CFD5000 T/CM2.2 Installation & Commissioning Manual

Consilium CFD5000 T/CM2.2 Installation & Commissioning Manual

Fire detection system
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Fire Detection System - CFD5000 T / CM2.2
Installation & Commissioning Manual

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Summary of Contents for Consilium CFD5000 T/CM2.2

  • Page 1 Fire Detection System - CFD5000 T / CM2.2 Installation & Commissioning Manual...
  • Page 2 Consilium Marine & Safety AB Transport Division +46 31 710 77 00 For service or spares contact your local Consilium office. Contact information can be found at: www.consiliumsafety.com The contents of this document are subject to revision without notice due to continued progress in methodology, design and manufacturing.

  • Page 3: Table Of Contents

    Table of contents Introduction..................About this manual................References ..................Symbols used in the manual ............. Safety considerations ................ If a fire or fault alarm is flashing on the control panel ....2.1.1 In case of a fire alarm..............2.1.2 In case of a fault alarm..............2.1.3 Further instructions ................
  • Page 4 Table of contents Control panels ................... 21 Loop units..................21 Loop Units Installation Guidelines ..........21 6.4.1 General comments when installing fire detectors......6.4.2 Fluorescent light sources..............6.4.3 Smoke detectors ................6.4.4 Aspiration detectors ............... 6.4.5 Heat detectors................. 6.4.6 Flame detectors ................6.4.7 Installations in hazardous (Ex-classified) location/area ....
  • Page 5 Table of contents 6.7.2.3 Dismounting of modules on a DIN rail......6.7.3 DIN rail module support ..............6.7.3.1 General information ............6.7.3.2 Mounting of DIN rail module support ......6.7.3.3 Dismounting of DIN rail module support..... 6.7.4 SLZ-2 DIN carrier................6.7.4.1 General information ............
  • Page 6 Table of contents Troubleshooting ................54 8.5.1 Prerequisites for troubleshooting ........... 8.5.2 Wrong number of loop units ............8.5.3 Cable break ..................8.5.4 Earth fault..................8.5.5 Short circuit..................8.5.6 Muting faults.................. 8.5.7 Reset faults..................8.5.8 Save the System Log to a USB Memory Stick ......8.5.9 Save the BIST Log to a USB Memory Stick .........
  • Page 7 Table of contents 16 Appendix E ..................97 16.1 Compatibility matrix ................. 97 17 Revision history ................. 99 Index ....................100...
  • Page 8 Table of contents...

  • Page 9: Introduction

    Installation & Commissioning Manual 1 Introduction 1 Introduction 1.1 About this manual The Installation & Commissioning manual is intended for trained personnel installing the CFD5000 T fire detection system. This manual shall be used together with the CFD5000 Safety Manual and the Safety Measures Checklist. NOTE! This manual is valid for SW-version 2.2.10 Chapter...

  • Page 10: References

    1 Introduction Installation & Commissioning Manual 1.2 References The following technical product manuals are available for the CFD5000 T fire detection system: 5100606 CFD5000 T / CM2.2 User Manual 5100607 CFD5000 T / CM2.2 Installation & Commissioning Manual 5100608 CFD5000 T / CM2.2 Service & Maintenance Manual 5100609 CFD5000 T / CM2.2 Quick Guide 5100610 CFD5000 T / Application &...

  • Page 11: Safety Considerations

    Installation & Commissioning Manual 2 Safety considerations 2 Safety considerations 2.1 If a fire or fault alarm is flashing on the control panel 2.1.1 In case of a fire alarm DANGER! In case of a fire alarm use the information viewed on the display to verify the alarm and take the appropriate actions based on local safety procedures.

  • Page 12: Precautionary Measures

    2 Safety considerations Installation & Commissioning Manual 2.2 Precautionary measures CAUTION! The fire detection system contains devices sensitive to electrostatic discharge (ESD). For installation and service work involving central components, always wear an antistatic wrist strap or ground bracelet to avoid any electrostatic discharge. Considerations to improve safety In order to reduce risks and maintain a high safety level of the fire detection system, consider the following precautionary measures.

  • Page 13: Fire Detection System

    CCP Fire. 3.1.2.1 CCP Fire The CCP Fire is, in short, Consilium's existing system for detecting fires and to alert users and external systems about this. As a secondary function the FDS also have an extensive control of internal fault conditions and alerts about these as well.

  • Page 14: Cfd5000 Fds - An Extension Of Ccp Fire

    3 Fire Detection System Installation & Commissioning Manual 3.1.2.2 CFD5000 FDS - an extension of CCP Fire The CFD5000 FDS is a SIL classified sub-system that supports detector loops. It also includes safety modules used to collect status from the detector loops to supply SIL compliant interfaces to external systems.

  • Page 15: Cfd5000 Fds Subsystem

    Installation & Commissioning Manual 3 Fire Detection System • Mains- and Emergency Power, the external power inputs resulting in the internal power supply • Smoke/heat, safe detection of the fire condition • Safe detection of user activation of Manual Call points (MCPs) •...
  • Page 16 3 Fire Detection System Installation & Commissioning Manual Figure 3. Example of a redundant loop-line configuration with two CS-Loop M modules The External System will typically be a supervising system that reads the status of the CFD5000 FDS interfaces and takes decisions based on this. Figure 4.

  • Page 17: System Data

    Installation & Commissioning Manual 3 Fire Detection System The loop units in the CFD5000 FDS are designed to make decisions about the fault and alarm condition locally. This adaptation has been done in order to ensure SIL classification of the safety function. External interfaces The external interfaces to the CFD5000 FDS are: •...
  • Page 18 3 Fire Detection System Installation & Commissioning Manual System Data Specifications Power consumption. Depending of system configuration. Internal system voltage 19–30 VDC Maximum number of loop units connected to one central 2400 Maximum number of CS-Loop M modules Maximum number of loop units connected to a single loop-line Maximum number of CS-Isolators connected to a single loop-line Maximum number of loop units connected to a CS-Isolator Max 10.

  • Page 19: Prerequisites For Installation

    Installation & Commissioning Manual 4 Prerequisites for installation 4 Prerequisites for installation CAUTION! The installation of the fire detection system must be performed by trained personnel according to applicable rolling stock requirements. CAUTION! It is highly important to eliminate or reduce any high external electromagnetic interference which can have a negative effect on the loop communication.
  • Page 20 4 Prerequisites for installation Installation & Commissioning Manual 5100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F...

  • Page 21: Electrical Installation

    • C. Signal transmission and communication cables NOTE! Cables used in the Consilium fire detection systems generally belong to EMC category C, the exception being control cables with voltage above 50 V (usually 230 V), that are rated category B.
  • Page 22 5 Electrical Installation Installation & Commissioning Manual The table below shows the minimum cable separation between the different cable categories. Table 2. Minimum cable separation distance in air. Category A — Category B 0.1 m / 4 in Category A — Category C 0.2 m / 8 in Category B...

  • Page 23: Cable Requirements

    Installation & Commissioning Manual 5 Electrical Installation Figure 7. Earth points in a spur. Figure 8. Earth points in a stretched central system (marine SRtP applications only). 5.2.2 Cable requirements Backbone Bus External (BBE) The cables connecting from the backbone bus to the control panels or stretched central part must meet the following requirements: ...

  • Page 24: Loop Lengths

    5 Electrical Installation Installation & Commissioning Manual No redundancy (Channel 1) • Min 1 x 3 x 0.5 mm , twisted pair shielded • Max allowed cable length is 700 m General information • Max allowed cable length is max 700 m according to RS-485 NOTE! Channel 1 and Channel 2 should be routed separately for improved safety.
  • Page 25 Installation & Commissioning Manual 5 Electrical Installation Figure 9. Measure the cable resistance on the loop-line 2. Verify that the resistance is not above 53 Ω. Values above 53 Ω would indicate either: • Too long cable length • Wrong type of cable •...

  • Page 26: Loops

    5 Electrical Installation Installation & Commissioning Manual Max number of units on one loop The max number of units on one loop depends on the type of units and cable. Please refer to above and section System data, page NOTE! Concerning the number of loop units in Ex areas, follow the guidelines in the control drawing for the unit, or use the "Ex-Calculator"...

  • Page 27: Location Of Electrical Equipment

    Installation & Commissioning Manual 5 Electrical Installation • Devices shall not be earthed by means of a separate earthing conductor through another installation (serial earthing). • The door of a metal casing containing electrical equipment (voltage over 28 V) must be earthed to the casings body with one earthing conductor. The earthing fastening screw shall have a diameter of at least 6 mm with the exception of the screws mounted by the manufacturer.
  • Page 28 5 Electrical Installation Installation & Commissioning Manual 5100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F...

  • Page 29: Mechanical Installation

    Installation & Commissioning Manual 6 Mechanical Installation 6 Mechanical Installation 6.1 Recommended installation order Install the fire detection system according to the project drawings in the following order: Electrical Installation, page 13 • Cabling • Central equipment Mechanical Installation, page 21 •...

  • Page 30: Fluorescent Light Sources

    6 Mechanical Installation Installation & Commissioning Manual NOTE! Do not start an installation unless all conceivable considerations regarding detector location have been taken into account. For detailed connection and installation information, refer to the data sheet for each unit. • Set the address on every loop unit. Also set the ID on loop units which are equipped with an ID DIP switch. ...

  • Page 31: Aspiration Detectors

    Installation & Commissioning Manual 6 Mechanical Installation • Each smoke detector installed in engine room areas shall have cables that are two (2) meters longer than needed, this to make it possible to relocate the detector position when performing “real” smoke tests with fans etc. running. •...

  • Page 32: Installations In Hazardous (Ex-Classified) Location/Area

    6 Mechanical Installation Installation & Commissioning Manual • Avoid shadow areas from objects in the room, by placing a second flame detector facing the opposite side of the object, see Figure 12.  An example of flame detector mounting. • Mount the flame detector to give it clear access to the location of the anticipated fire.

  • Page 33: Line Heat Detectors

    Installation & Commissioning Manual 6 Mechanical Installation • Detectors are connected to the fire detection loop through an isolator unit, which must be located in a safe area directly outside of the hazardous area. Install the smoke detector so it becomes easily accessible for service and maintenance.

  • Page 34: Electrical Siren

    6 Mechanical Installation Installation & Commissioning Manual 6.4.11 Electrical siren • Make sure to programme the siren to the correct sound and intermittence using the DIP switch inside the siren. More information about how to set the DIP switch is found in the siren’s data sheet or in the project documentation. •...

  • Page 35: Installation Examples For Loop Units

    Installation & Commissioning Manual 6 Mechanical Installation Figure 14. DIP switch with 8 poles. The value of the address is set according to the switches set to ON position, as shown in the following figure. Figure 15. Setting DIP switches. By setting the switches numbered 1,2,3,4 and 6 to the ON position, the address is configured as 1+2+4+8+32 = 47.

  • Page 36: Mounting Of Ub-6 Base Plate

    6 Mechanical Installation Installation & Commissioning Manual 6.6.1.2 Mounting of UB-6 base plate • The detector base plate is mounted with two screws. Figure 16. UB-6 base plate Screw type: Depending on surface, maximum diameter of 4.2 mm / head max. 9 mm. Tooling: Depending on screw type used.

  • Page 37: Dismounting Of Cs-Pyh Detector From Base

    Installation & Commissioning Manual 6 Mechanical Installation 2. Turn the detector clockwise until the cut out of the detector and the UB-6 locking screw are in line. 3. Turn the locking screw on the base plate about 5 mm anticlockwise, until the detector is locked by the screw and can not be removed.

  • Page 38: Mounting Of Cs-Asp

    6 Mechanical Installation Installation & Commissioning Manual 6.6.3.2 Mounting of CS-ASP 1. The aspirating smoke detector CS-ASP is mounted with four screws. 2. Connect inlet and outlet sampling pipes. Use tubing types recommended in the data sheet. 3. Connect power and loop-line according to the data sheet. 4.

  • Page 39: Mechanical Installation Examples For Din Rail Components

    Installation & Commissioning Manual 6 Mechanical Installation 6.7 Mechanical installation examples for DIN rail components 6.7.1 DIN rail 6.7.1.1 General information This section is intentionally left blank and may be replaced by project specific product information. 6.7.1.2 Mounting of DIN rail •...

  • Page 40: Modules On A Din Rail

    6 Mechanical Installation Installation & Commissioning Manual 6.7.2 Modules on a DIN rail 6.7.2.1 General information This section is intentionally left blank and may be replaced by project specific product information. 6.7.2.2 Mounting of modules on a DIN rail CFD5000 modules (yellow housing) must be connected together as a separate block.

  • Page 41: Dismounting Of Modules On A Din Rail

    Installation & Commissioning Manual 6 Mechanical Installation 6.7.2.3 Dismounting of modules on a DIN rail 1. Pull the modules apart leaving the module free. 2. Pull the metal locking in the bottom of the module downwards and lift the module. Figure 20. Module metal locking Screw type: N/A.

  • Page 42: Mounting Of Din Rail Module Support

    6 Mechanical Installation Installation & Commissioning Manual 6.7.3.2 Mounting of DIN rail module support 1. Slide on one module support on each side of the module package. 2. Squeeze the whole package together and tighten the screws on the supports. Figure 21. Module support screws Screw type: M4x8.

  • Page 43: Mounting Of Slz-2 Din Carrier

    Installation & Commissioning Manual 6 Mechanical Installation 6.7.4.2 Mounting of SLZ-2 DIN carrier 1. Attach the SLZ-2 DIN carrier. Figure 22. SLZ-2 DIN carrier attachment 2. Connect the wires. Figure 23. Connect the wires to the SLZ-2 DIN carrier Screw type: Type depending on surface. Maximum diameter of 5 mm / head min. 7 mm Tooling: Depending on screw type used.

  • Page 44: Dcdc Converter

    6 Mechanical Installation Installation & Commissioning Manual 6.7.5 DCDC converter 6.7.5.1 General information This section is intentionally left blank and may be replaced by project specific product information. 6.7.5.2 Mounting of MTM PCMDS DCDC converter 1. Attach the DCDC converter with 4 screws. Figure 24.

  • Page 45: Dismounting Of Dcdc Converter

    Installation & Commissioning Manual 6 Mechanical Installation 6.7.5.3 Dismounting of DCDC converter • Unscrew the 4 screws holding the DCDC and remove the connector. Screw type: N/A. Tooling: Depending on screw type used. Torque: +Max 2.6 Nm. 5100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F...
  • Page 46 6 Mechanical Installation Installation & Commissioning Manual 5100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F...

  • Page 47: Pre-Commissioning

    Consilium office or representative when a technical or service agent is scheduled to visit for start-up of the fire detection system. This procedure is to be followed in order to ensure a smooth start-up process and minimize waiting time.

  • Page 48: Test The Loop Cable

    7 Pre-commissioning Installation & Commissioning Manual • Central cabinet Verify that the Central cabinet is permanently mounted in its intended location. • External Control panel (where applicable) Verify that the Control panel is permanently mounted in its intended location. • Repeater panel (where applicable) Verify that the Repeater panel is permanently mounted in its intended location.
  • Page 49 DANGER! This test is only allowed in a non-hazardous location/area. For installations in a hazardous (Ex-classified) location/area, please contact Consilium for consultation. 1. Connect 24 VDC to the A-side of the loop-line according to Figure 28.  2. Connect a voltmeter to the B-side of the loop-line according to Figure 28. ...
  • Page 50 7 Pre-commissioning Installation & Commissioning Manual Figure 28. Measure the voltage with a voltmeter 3. Wait at least 2 minutes. 4. Verify that voltage is present at the B-side of the loop-line. 5. If the result from the step before was correct and the previous measurement according to Figure 27. ...
  • Page 51 Installation & Commissioning Manual 7 Pre-commissioning Figure 30. Measure the voltage with a voltmeter 3. Wait at least 2 minutes. 4. Verify that voltage is present at the B-side of the loop-line. 5. If the result from the step before was correct and the previous measurement according to Figure 27. ...

  • Page 52: Check The Loop Units

    7 Pre-commissioning Installation & Commissioning Manual Figure 32. Measure the cable resistance with an ohmmeter 2. The measured value should be more than 50 kΩ. 7.3 Check the loop units Remove all plastic covers, protective tape, or other devices preventing detectors/loop units from being functionally tested during the commissioning phase.

  • Page 53: Commissioning

    8.1 Commissioning requirements 8.1.1 Prerequisites for commissioning CAUTION! The person responsible for conducting the commissioning must be certified by Consilium. NOTE! If nothing else is agreed, no commissioning engineer will be sent before the pre-commissioning are finalised. The information documented during commissioning shall include: •...

  • Page 54: Loops (Control Panel Cm2.2)

    8 Commissioning Installation & Commissioning Manual 8.2 Loops (Control Panel CM2.2) 8.2.1 Central status CAUTION! The presence of an authorised engineer is required before power is connected to the central unit. • All control and indication functions must be connected to relay outputs. Connect all outputs and inputs according to the terminal drawings.

  • Page 55: Setting Address And Layout On Repeater M4.3

    Installation & Commissioning Manual 8 Commissioning Verify that the correct number and type of loop If the loop has too many or too few units are installed in the correct place. The loop units, see Wrong number of loop system will provide you with the requested units, page information if you use the Menu »...

  • Page 56: Testing Of System Parts (Control Panel Cm2.2)

    8 Commissioning Installation & Commissioning Manual Press and hold both arrow keys for 5 seconds to open the Enter Access Code menu. Use the arrow keys to scroll and select the digits for the Access Code. Confirm with the Local Mute key (= Next digit or Enter).

  • Page 57: About Testing

    Installation & Commissioning Manual 8 Commissioning CAUTION! Communication problems on a loop due to high external electromagnetic interference have to be addressed as soon as possible in order to secure the functionality of the complete fire detection system. It is highly important to eliminate or reduce any external interference to restore communication on the loop.

  • Page 58: Smoke Detectors

    8 Commissioning Installation & Commissioning Manual CAUTION! For testing a heat detector in a hazardous (Ex-classified) location/area, please contact Consilium for consultation. Apply heat to the sensing element until alarm is indicated by the red indication on the detector. CAUTION! Other test equipment, for example, a cigarette lighter or a heating gun should not be used.

  • Page 59: Aspirating Smoke Detectors

    Pass criteria: All alarm indications clear. If any of the pass criteria are not met, the failing detector must be replaced. The defective detector shall be sent to Consilium Marine & Safety for investigation. Repeat this test (except step 5) after replacement of the detector.

  • Page 60: Flame Detectors

    Approved test equipment, page CAUTION! For testing a flame detector in a hazardous (Ex-classified) location/area, please contact Consilium for consultation. For instructions how to use the test equipment, refer to the data sheet. DANGER! Open flame (cigarette lighter) should not be used for testing in explosive areas.

  • Page 61: Test The Control Module Display

    Installation & Commissioning Manual 8 Commissioning Check and reset any fault codes generated from the testing. CS-MCP HD and CS-MCP HD Ex The call point can be tested with a special key, included in the delivery. Figure 34. Testing CS-MCP HD and CS-MCP HD Ex Insert the key into the test hole.

  • Page 62: Troubleshooting

    8 Commissioning Installation & Commissioning Manual 8.5 Troubleshooting 8.5.1 Prerequisites for troubleshooting DANGER! Troubleshooting for different faults must be performed by a service engineer with proper training to service the fire detection system in a safe and correct way. WARNING! Locate and correct faults of the following types as prompt as possible in order to secure the functionality of the complete FDS: •...

  • Page 63: Wrong Number Of Loop Units

    Installation & Commissioning Manual 8 Commissioning chronological order and include relevant information according to IEC 61508-1, 7.7.2.1g and 7.15.2.3 Hint! • Please follow the recommendations for remedy in the Fault code list. • The Common History list with pre-alarms, fire alarms, fault alarms, disablements, warnings, and I/Os can be a useful tool during service and maintenance work.

  • Page 64: Cable Break

    8 Commissioning Installation & Commissioning Manual There is a possibility that two or more loop units with the same address will answer. Possible fault indications include “double address”, “no answer”, “bad communication” or “abnormal condition”. If a loop unit has been set to the wrong address, set the correct address to solve the problem.

  • Page 65: Earth Fault

    Installation & Commissioning Manual 8 Commissioning Find the cable break, repair it and reset the fault on the control panel. Reconnect the disconnected loop side. NOTE! If there are several cable breaks on the loop, please repeat the troubleshooting procedure. 8.5.4 Earth fault CAUTION! An earth fault on a loop cable has to be located and corrected as soon as possible in order to secure the functionality of the complete fire detection system.

  • Page 66: Muting Faults

    8 Commissioning Installation & Commissioning Manual Fault codes who register short circuit are: Secondary fault codes can also appear   and give assistance in trouble • 138 LOOP SHORT CIRCUIT. shooting. Refer to cause and remedy Reported from loop units. in section Fault codes, page •...

  • Page 67: Save The Bist Log To A Usb Memory Stick

    Installation & Commissioning Manual 8 Commissioning Table 6. The following lists are included in the log Centrals list Key events Disablement list Modules list Fault list Periodic disablement list Fire alarm list Pre alarm list History list Warning list The system log files can be downloaded using an approved USB memory stick (available from an authorised dealer).

  • Page 68: How To Report A Fault

    8.5.10 How to report a fault In case it is not possible to troubleshoot and solve a specific problem, please contact Consilium or one of Consilium's authorized service offices by following this checklist: • Describe the fault symptom, be specific.

  • Page 69: Distribute Configuration Files

    Installation & Commissioning Manual 8 Commissioning   • If no other control panels or repeater panels are included in the system the configuration is finished. • If there are more panels then proceed to section Distribute Configuration Files, page 8.6.3 Distribute Configuration Files Press the key to enter the menu system.
  • Page 70 8 Commissioning Installation & Commissioning Manual 5100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F...

  • Page 71: Safety Validation And Acceptance

    9 Safety validation and acceptance 9 Safety validation and acceptance NOTE! Use Consilium document Acceptance Record for fire detection systems if nothing else is agreed in project specific procedures. Figure 36. An example from the document Acceptance Record Perform the following steps as described in the Acceptance Record and document the result of each test.
  • Page 72 9 Safety validation and acceptance Installation & Commissioning Manual 5100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F...

  • Page 73: Fault Codes

    Installation & Commissioning Manual 10 Fault codes 10 Fault codes NOTE! Any fault codes that are generated may depend on the system configuration. 10.1 Fault codes for CFD5000 WARNING! In case of remedy “replace the unit” or “replace the module” – this has to be carried out as soon as possible in order to secure the functionality of the fire detection system.
  • Page 74 10 Fault codes Installation & Commissioning Manual Unit or Fault Code Cause Remedy Failure classification Module One module address has been changed to the same address as Check address of the another module on the modules. (Refer to the same backbone (a S&M** manual.) secondary fault appears).
  • Page 75 Installation & Commissioning Manual 10 Fault codes Unit or Fault Code Cause Remedy Failure classification Module The loop unit has electrically been Connect the loop unit. disconnected from the (Refer to the I&C* manual.) loop. The loop unit has lost the electrical contact Replace the loop unit.
  • Page 76 10 Fault codes Installation & Commissioning Manual Unit or Fault Code Cause Remedy Failure classification Module The detector has a Replace the unit. (Refer to faulty sensor element. the S&M** manual.) CS-PYH The smoke detector is Protect the detector from the CS-PH Ex exposed to strong airflow or consider...
  • Page 77 Installation & Commissioning Manual 10 Fault codes Unit or Fault Code Cause Remedy Failure classification Module • Minor fault if in no A cable break on the combination with positive conductor on CABLE other faults. the CS-Loop M has Locate the cable break. BREAK CS-Loop M been detected.
  • Page 78 10 Fault codes Installation & Commissioning Manual Unit or Fault Code Cause Remedy Failure classification Module EARTH There is an earth fault Charger M Locate the earth fault. (Refer FAULT on the positive Minor fault. CS-Loop M to the I&C* manual.) POSITIVE conductor.
  • Page 79 Installation & Commissioning Manual 10 Fault codes Unit or Fault Code Cause Remedy Failure classification Module 1. Measure the voltage from the power source. • Minor fault if power • If voltage OK, sources are change module. Low voltage on the redundant and not primary 28 VDC •...
  • Page 80 10 Fault codes Installation & Commissioning Manual Unit or Fault Code Cause Remedy Failure classification Module The connection between the main processor and the CM 4.3 processor handling the keyboard input has been lost. The module is leaking power. The supply and INTERNAL Contact an authorised Charger M...
  • Page 81 Installation & Commissioning Manual 10 Fault codes Unit or Fault Code Cause Remedy Failure classification Module The protocol version The fault is resettable once of a module (slave all incompatible modules INCOMPATIB System and/or controller) is have reported a compatible Major fault. LE MODULES modules not compatible with...
  • Page 82 10 Fault codes Installation & Commissioning Manual Unit or Fault Code Cause Remedy Failure classification Module The battery connected CHARGING to the affected Charger Charge the battery with an CURRENT Charger M M is charged with a Major fault. external charger. EXCEEDED higher current than allowed.
  • Page 83 Installation & Commissioning Manual 10 Fault codes Unit or Fault Code Cause Remedy Failure classification Module 1. Check the electrical A PSU is connected to connections according to the PSU 1 input on the PSU1 the drawings. affected Charger M PRESENT module, but the 2.
  • Page 84 10 Fault codes Installation & Commissioning Manual Unit or Fault Code Cause Remedy Failure classification Module When the affected module measures the CM 4.3 X-Fire signal in the CM 2.2 backbone, the voltage Charger M 1. Check backbone signals level of the signal is for cable breaks.
  • Page 85 Installation & Commissioning Manual 10 Fault codes Unit or Fault Code Cause Remedy Failure classification Module 1. Try to reset the fault. The bootloader in the affected module 2. If not possible to reset cannot start the try to update firmware application due to a again.
  • Page 86 10 Fault codes Installation & Commissioning Manual 5100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F...

  • Page 87: Address List And Test Report

    Installation & Commissioning Manual 11 Address list and test report 11 Address list and test report 5100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F...
  • Page 88 11 Address list and test report Installation & Commissioning Manual 5100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F...

  • Page 89: Id List

    Installation & Commissioning Manual 12 Appendix A 12 Appendix A 12.1 ID List 12.1.1 Prerequisite The ID switch must be set on the address unit type. The ID defines the function and the type of the unit connected to the address unit. 12.1.2 Setting the ID The ID is set by the 4-pole or 5-pole DIP switch located on the address units.
  • Page 90 12 Appendix A Installation & Commissioning Manual 5100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F...

  • Page 91: System Modules & Connection Example

    Installation & Commissioning Manual 13 Appendix B 13 Appendix B 13.1 System modules & connection example Description of system modules The CFD5000 T fire detection system is based on standard modules. Below is a list of these standard modules: Control Panel M 4.3 A control panel with a 4.3”...
  • Page 92 13 Appendix B Installation & Commissioning Manual Figure 39. Connection example of a normal loop-line configuration in a non Ex area 5100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F...
  • Page 93 Installation & Commissioning Manual 14 Appendix C 14 Appendix C 5100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F...

  • Page 94: Definitions And Abbreviations

    Control M 4.3 to the backbone bus and also has the common fire and fault outputs. Cause/Effect The Cause/Effect program defines how the inputs and outputs of the system should act. Consilium Common Platform. General modules which create a system for Consilium products. CCP platform An umbrella name for all the modules and devices that can be connected together, e.g.
  • Page 95 Installation & Commissioning Manual 14 Appendix C Central A Central is a complete system that can operate autonomously; monitor its detectors and inputs, activate its outputs and display its faults and alarms. If connected to other centrals, it exchanges information with the other centrals via the System bus, thus allowing all centrals to act as one system.
  • Page 96 14 Appendix C Installation & Commissioning Manual CS-PYH Loop unit, Photo-sensor Y-chamber and Heat-sensor fire detector. A combined smoke/heat detector. CS-PH Ex Loop unit, CS-PH Ex in an intrinsically safe combined smoke/heat detector. CS-Safety M A module that collects status from CS-Loop M modules. Distributed Central System (see also Stretched central).
  • Page 97 Installation & Commissioning Manual 14 Appendix C I/O 70 An Input/Output type providing a different function depending on the configuration of the system. The programmable functions are: • General Input • Fault Input • Conventional Fire Alarm Zone • Output (24 VDC/70 mA) I/O 700 An Input/Output type providing a different function depending on the configuration of the system.
  • Page 98 14 Appendix C Installation & Commissioning Manual A Line-Replaceable Unit (LRU) is a modular component that is designed to be replaced quickly at an operating location. Managed mode The opposite of Controller mode. All modules that are managed by a Controller module are in Managed mode.
  • Page 99 Hardware safety integrity is related to random hardware failures, while systematic safety integrity is related to systematic failures. Salwico Language A text based interpreting language for making logical cause effect expressions developed by Consilium. Short Circuit Isolator. Software Configuration Management. Single Central System.
  • Page 100 14 Appendix C Installation & Commissioning Manual Universal Serial Bus, a communications bus that may be used to connect flash memories, keyboards, mice or other devices. Warning Condition The state of the system when a warning is detected. Warnings are not as serious as faults and only of informative nature, for example in case of a lightly contaminated detector.

  • Page 101: The Consist Id

    Installation & Commissioning Manual 15 Appendix D 15 Appendix D 15.1 The Consist ID The Consist ID is an auxiliary configuration item, separate from the normal system configuration, affecting the SDTv2 communication. Updating the Consist ID The Consist ID can be updated via the controller module via a file on a USB memory stick, when the CS COM M module is set into maintenance mode.
  • Page 102 15 Appendix D Installation & Commissioning Manual 1. Press the Mode key for 5 seconds. 2. This puts the CS-Com M into maintenance mode, yellow indication. 3. No user activity for 3 minutes 4. The CS-Com M returns to normal operating mode, green indication. The SDTv2 channel will be active again using the previous stored Consist ID.
  • Page 103 Installation & Commissioning Manual 15 Appendix D 1. Green steady indication: Normal operating mode, SDTv2 fully functional. 2. Green flashing indication: Normal operating mode, SDTv2 inactive due to lacking Consist ID. Normal behavior when no Consist ID provided yet. 3. Yellow steady indication: Maintenance mode, SDTv2 channel suspended during maintenance mode.
  • Page 104 15 Appendix D Installation & Commissioning Manual 5100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F...
  • Page 105 Installation & Commissioning Manual 16 Appendix E 16 Appendix E 16.1 Compatibility matrix The possible combinations for software versions for modules and loop units are shown in the table. Table 7. Compatibility matrix System 2.0.5 2.0.7 2.1.19 2.1.27 2.2.10 release CS-Loop M 2.0.5 2.0.7 2.1.19...
  • Page 106 16 Appendix E Installation & Commissioning Manual 5100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F...
  • Page 107 Installation & Commissioning Manual 17 Revision history 17 Revision history Version Date Change description Link 2020-08-28 Information concerning smoke Smoke detectors, page detector test updated. Information concerning detector Fluorescent light distance to fluorescent light sources sources, page 22 added. 2023-04-04 Added CS-Com M and SDTv2. 2023-05-31 Updated references, added Appendix Appendix E, page 97 5100607_CFD5000 T - CM2.2_Installation &...
  • Page 108 Index Index Fire history list ............About testing............Flame detectors, Installation guidelines....Address units, Installation guidelines ....Flame detectors, Testing ........  Aspirating smoke detectors, Testing ......   Guidelines, Loop units installation ......  Backbone Bus External (BBE), Electrical installation.............. BIST log files............
  • Page 109 Index System data CFD5000 ........... System log files............System modules, Description.........   Terminal layout, Electrical installation ....Test equipment ............Test for earth failure..........Test the control module display ......  Wrong number of loop units, Troubleshooting..  5100607_CFD5000 T - CM2.2_Installation & Commissioning Manual_T_EN_2023_F...
  • Page 110 For all those moments when safety matters Consilium is a producer of safety technologies for the marine, oil and gas, transport and building sectors. Our commitment goes beyond the products: We protect the lives of mothers and fathers, sisters and brothers, colleagues and friends.

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