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Hydraulic Rail Profile Grinder
Operating Manual
1955 Norwood Court
Mount Pleasant, WI 53403
Phone: (262) 637-9681
Email:
custserv@racinerailroad.com
racinerailroad.com
910215
Unit 3 Hartington Industrial Estate
Chesterfield Derbyshire, S43 3YF
Phone: 0330 164 1375
Email:
info@racinerailroad.co.uk
racinerailroad.co.uk
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Table of Contents
Troubleshooting
Related Manuals for Racine Railroad Products 910215
Summary of Contents for Racine Railroad Products 910215
- Page 1 Hydraulic Rail Profile Grinder 910215 Operating Manual 1955 Norwood Court Unit 3 Hartington Industrial Estate Chesterfield Derbyshire, S43 3YF Mount Pleasant, WI 53403 Phone: (262) 637-9681 Phone: 0330 164 1375 Email: custserv@racinerailroad.com Email: info@racinerailroad.co.uk racinerailroad.com racinerailroad.co.uk...
- Page 2 Hydraulic Rail Profile Grinder 910215 Record of Changes Rev No. Date Description of Changes Rev 1 4.2023 Initial release. Rev 1.1 10.2023 Update Technical Support & Service information 1955 Norwood Court Unit 3 Hartington Industrial Estate Chesterfield Derbyshire, S43 3YF...
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Page 3: Table Of Contents
910215 – Hydraulic Rail Profile Grinder Table of Contents Section 1: Overview and Safety ........................5 Hydraulic Rail Profile Grinder Overview ......................5 Environmental Protection ..........................5 Safety Information ............................6 Safety Terms ............................. 6 Machine Use and Safety Precautions ....................... 6 Section 2: Specifications and Installation ...................... - Page 4 910215 – Hydraulic Rail Profile Grinder Handle Exploded View & Parts List ..................... 26 Frame Exploded View & Parts List ....................... 27 Profile Grinder Exploded View ......................28 Profile Grinder Exploded View Parts List ..................... 28 Section 6: Warranty Terms and Conditions ....................30 racinerailroad.com...
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Page 5: Section 1: Overview And Safety
Section 1: Overview and Safety Hydraulic Rail Profile Grinder Overview Racine Railroad Products designs and manufactures equipment primarily for the repair and new construction of rail and railroad tie track maintenance. The Hydraulic Rail Profile Grinder uses a high-efficiency, pressure loaded hydraulic motor that provides maximum power while reducing heat and minimizing energy waste. -
Page 6: Safety Information
Do not make any modifications without authorization or written approval from Racine Railroad Products. Replace all Racine Railroad Products and OEM parts with genuine Racine Railroad Products and OEM parts. Using non-OEM parts may compromise the safety of the machine. - Page 7 910215 – Hydraulic Rail Profile Grinder Always make sure that all safety equipment installed properly and are in good working order. Do not operate the machine until unsafe conditions have been corrected. Always operate in a well-ventilated area and make sure that the air filters, air filter covers, and muffler are in good condition.
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Page 8: Section 2: Specifications And Installation
910215 – Hydraulic Rail Profile Grinder Section 2: Specifications and Installation Specifications Width ........... 16 inch / 406 mm Length ..........45.5 inch / 1155 mm Height ..........35 inch / 889 mm Weight ..........95 lbs / 43.1 kg Hydraulic pressure ...... -
Page 9: Components
910215 – Hydraulic Rail Profile Grinder Components Handle Connection Hydraulic Pump (Supply Flow and Return Flow) Frame Rotation Locking Lever Lifting Handle Spark Guard Stone Height Adjustment Hand Wheel Hand Wheel Brake Knob Guide Wheels Roller Excess weld from the ball of the rail can be removed with the Hydraulic Rail Profile Grinder. Use grinding discs called cup stones with an approximately 6 inch / 15.24 cm diameter and 3 inch / 7.62 cm thickness. -
Page 10: Installation
910215 – Hydraulic Rail Profile Grinder Installation Unpacking Instructions Upon receiving your Hydraulic Rail Profile Grinder promptly remove it from the shipping container. Always keep the top side of container up. Inspect unit for damage which may have incurred during shipping and report it to carrier for claim. -
Page 11: Hose Types
910215 – Hydraulic Rail Profile Grinder The recommended minimum hose diameter for the pressure line hose is 1/2” inside diameter. The pressure line hose must have a minimum working pressure rating of 2500 psi [17.3 MPa]. It is recommended that the hose diameter for the return line hose is 5/8”... -
Page 12: Hydraulic Hose Recommendation
910215 – Hydraulic Rail Profile Grinder 3. Fiber braided (not certified or labeled non-conductive) • This hose is conductive and must never be used near electrical conductors. • Constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. -
Page 13: Tool Connecting Procedures
910215 – Hydraulic Rail Profile Grinder Tool Connecting Procedures 1. Stop the engine before connecting the tool and or hoses to the power unit, and when switching hoses or tools. 2. Turn the hydraulic on/off valve to the off position before starting the engine. -
Page 14: Section 3: Tool Operation
910215 – Hydraulic Rail Profile Grinder Section 3: Tool Operation Personal Protective Equipment Before operating this machine, make sure that all general safety precautions are observed, and that proper personal protective clothing is worn as described below. At a minimum, operators should wear the following Personal Protective Equipment: 1. - Page 15 910215 – Hydraulic Rail Profile Grinder 2. Insert the stone locking pin through the holes in the motor spacer. If the pin doesn’t slide through the holes easily, adjust the stone housing until it does. 3. Hold the stone locking pin in and turn the stone by hand counter-clockwise (left) until the pin locks the shaft.
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Page 16: Grinder Functional Test
910215 – Hydraulic Rail Profile Grinder 8. Use new blotters between the stone and backup flange. The blotters should be supplied with stones. They are made of highly compressible material and should not be more than 0.025” thick. 9. Turn the spindle end until the backup flange contacts the stone. -
Page 17: Stone Height Adjustment
910215 – Hydraulic Rail Profile Grinder Stone Height Adjustment The stone can be adjusted to a desired height by turning the large hand wheel at the center of the Hydraulic Rail Profile Grinder. The smaller knob located under the hand wheel is used as a brake to increase or decrease drag on the hand wheel. -
Page 18: Frame Rotation
910215 – Hydraulic Rail Profile Grinder 5. Start the hydraulic unit. 6. Adjust the stone to the required height for grinding the weld. 7. Hold the Hydraulic Rail Profile Grinder tight. 8. Turn the control valve to the “ON” position. -
Page 19: Section 4: Maintenance
910215 – Hydraulic Rail Profile Grinder Section 4: Maintenance It is highly recommended to practice regular check-ups and maintenance in accordance with the usage frequency to keep your tool in better condition and reduces total running costs. Do not perform maintenance on the machine while the hydraulic power source motor is running or when hoses are connected. -
Page 20: Troubleshooting
910215 – Hydraulic Rail Profile Grinder Troubleshooting Use the following chart as a guide to correct any problem you may experience with the too. To determine the problem in operation of the grinder always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the table. -
Page 21: Troubleshooting
910215 – Hydraulic Rail Profile Grinder Troubleshooting Problem Cause Remedy Power source. Check power source flows and pressure (8-10 gpm / 30-38 lpm at 1500-2000 psi / 100-140 bar). Tool will not run. Coupler or hoses. Check for/remove obstruction. Mechanical failure. -
Page 22: Section 5: Parts And Service Support
910215 – Hydraulic Rail Profile Grinder Section 5: Parts and Service Support Technical Support & Service Telephone and web-based technical support is available for current production models through our Customer Service Department. Service Manuals and limited technical support may be available for models that are no longer in production. -
Page 23: On-Off Rotary Valve Exploded View & Parts List
910215 – Hydraulic Rail Profile Grinder On-Off Rotary Valve Exploded View & Parts List Part No Description Qty. RRP Part Number MANIFOLD, ROTARY ON/OFF VALVE VALVE, ON/OFF ROTARY ORFICE, .203 471452 PLUG, 5/16-24 O-RING HHP ORIFICE, .024 PLUG, 3/8-24 O-RING HHP... -
Page 24: Motor Exploded View
910215 – Hydraulic Rail Profile Grinder Motor Exploded View racinerailroad.com 4.2023 Rev 1 Page 24 of 30 racinerailroad.co.uk Original Instructions... -
Page 25: Motor Exploded View Parts List
910215 – Hydraulic Rail Profile Grinder Motor Exploded View Parts List Part No Description Qty. RRP Part Number MOTOR, PLM201125031S1LOC/OCNHEL 10000363 SPACER, MOTOR SPINDLE 10000326 BEARING, BALL HOUSING, STONE 471732 ADJUSTER, HEIGHT PLATE, BACKUP STONE LOCK WASHER, 3/8 SPLIT BOLT, 3/8-16 X 2-1/2 SKTHD ZP LOCK WASHER, SPLIT BOLT, 5/16-18 X 1”... -
Page 26: Handle Exploded View & Parts List
910215 – Hydraulic Rail Profile Grinder Handle Exploded View & Parts List Part No Description Qty. TUBE, MAIN HANDLE GRADE 5 BOLT, ¼-20 1-¾ GRADE 5 NUT, ¼-20 LOCK WASHER, SPLIT BOLT, ¼-20 X ¾ SHCS BOLT, ¼-20 X 2 HH ZP GR5... -
Page 27: Frame Exploded View & Parts List
910215 – Hydraulic Rail Profile Grinder Frame Exploded View & Parts List Part No Description Qty. FRAME, PROFILE GRINDER MAIN GUARD, MAIN SPARK GRADE 5 BOLT, ¼-20 X ¾ GRADE 5 NUT, ¼-20 CLIP, PIN HOLDER BOLT, 6-32 X ½ SHCS SS... -
Page 28: Profile Grinder Exploded View
910215 – Hydraulic Rail Profile Grinder Profile Grinder Exploded View Profile Grinder Exploded View Parts List Part No Description Qty. RRP Part Number PIVOT, RIGHT WHEEL PIVOT, LEFT WHEEL WASHER, 5/8 SPECIAL FLAT WHEEL, OUT WHEEL, INNER BEARING BUSHING, ROLLER... - Page 29 910215 – Hydraulic Rail Profile Grinder GUARD, PROFILE GRINDER SPARK BOLT, 5/8-11 X 2-½ HH ZP NUT, 5/8-11 ZP NYLOC ROLLER BOLTM 5/8-11 X 6-½ HH ZP 475645 LINK, LOCKING LEVER, LINKING PIN, 5/32 X 1 ROLL GRADE 5 NUT, ¼-20...
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Page 30: Section 6: Warranty Terms And Conditions
• Any locally assigned identification Vendor Parts Warranty Period Other equipment and parts used, but not manufactured by Racine Railroad Products, Inc., are covered directly by the manufacturer's warranty for their products. Warranty Parts and Service We will repair or replace, without charge, F.O.B. factory, Racine, Wisconsin, USA, any part Racine Railroad Products manufactures which is proven to be defective during the warranty period.