Racine Railroad Products 910103 Operating And Maintenance Manual

Hydraulic rail profile grinder

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Hydraulic Rail Profile Grinder
910103
Operating and Maintenance Manual
Racine Railroad Products ▪ 1955 Norwood Court ▪ Mount Pleasant, WI 53403
Phone: (262) 637-9681 ▪ Fax: (262) 637-9069
Email:
custserv@racinerailroad.com
www.racinerailroad.com

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Summary of Contents for Racine Railroad Products 910103

  • Page 1 Hydraulic Rail Profile Grinder 910103 Operating and Maintenance Manual Racine Railroad Products ▪ 1955 Norwood Court ▪ Mount Pleasant, WI 53403 Phone: (262) 637-9681 ▪ Fax: (262) 637-9069 ▪ Email: custserv@racinerailroad.com www.racinerailroad.com...
  • Page 2 910103 Hydraulic Rail Profile Grinder Hydraulic Rail Profile Grinder 910103 Record of Changes Rev No. Date Description of Changes Rev 2 11.2018 Manual Update 12.2020 Update Service Parts List 12.2022 Update Service Parts List 1.2023 Format & layout document changes 9.2023...
  • Page 3: Table Of Contents

    Grinder Wheel Placement ........................... 13 Section4: Maintenance ..........................15 Troubleshooting ............................16 Section 5: Parts and Service Support ......................17 Rail Profile Grinder / RRP# 910103 ......................18 Section 6: Warranty Terms and Conditions ....................21 9.2023 Rev 2.4 Phone: (262) 637-9681...
  • Page 4 910103 Hydraulic Rail Profile Grinder This page was intentionally left blank. 9.2023 Rev 2.4 Phone: (262) 637-9681 Page 4 of 21 Original Instructions Email: custserv@racinerailroad.com racinerailroad.com...
  • Page 5: Section 1: Overview And Safety

    910103 Hydraulic Rail Profile Grinder Section 1: Overview and Safety Hydraulic Rail Profile Grinder Overview RRP designs and manufactures equipment primarily for the repair and new construction of rail and railroad tie track maintenance. The Hydraulic Rail Profile Grinder uses a high-efficiency, pressure loaded hydraulic motor that provides maximum power while reducing heat and minimizing energy waste.
  • Page 6: Safety Terms

    Do not make any modifications without authorization or written approval from Racine Railroad Products. Replace all Racine Railroad Products and OEM parts with genuine Racine Railroad Products and OEM parts. Using non-OEM parts may compromise the safety of the machine.
  • Page 7: Section 2: Specifications

    Always replace worn or damaged tags and decals. The information on them should be legible at all times. Replacement tags and decals are available from your Racine Railroad Products distributor. Always disconnect the power source and make sure that all controls are in a safe position and install all appropriate locking and safety devices before doing any of the following: •...
  • Page 8: Hose Requirements

    910103 Hydraulic Rail Profile Grinder Hose Requirements It is not often necessary or advisable to use long hoses. All hoses must have an oil resistant inner surface and an abrasion resistant outer surface. Each hose must have male pipe ends for most application.
  • Page 9: Hydraulic Hose Recommendation

    910103 Hydraulic Rail Profile Grinder Hydraulic Hose Recommendation Hydraulic Hose Recommendation Flow Per Circuit Length Each Hose Inside Diameter SAE Spec Hose SAE Spec Hose (Wire Braid) (Fiber Braid) Feet Meter Inch 5 to 8 19 to 30 To 50...
  • Page 10: Tool Connecting Procedures

    910103 Hydraulic Rail Profile Grinder Tool Connecting Procedures 1. Stop the engine before connecting the tool and or hoses to the power unit, and when switching hoses or tools. 2. Turn the hydraulic on/off valve to the off position before starting the engine.
  • Page 11: Section 3: Tool Operation

    910103 Hydraulic Rail Profile Grinder Section 3: Tool Operation Personal Protective Equipment Before operating this machine, make sure that all general safety precautions are observed, and that proper personal protective clothing is worn as described below. At a minimum, operators should wear the following Personal Protective Equipment: 1.
  • Page 12: Stone Height Adjustment

    910103 Hydraulic Rail Profile Grinder Stone Height Adjustment The stone can be adjusted to a desired height by turning the large hand wheel at the center of the Profile Grinder. Use the smaller knob located under the hand wheel as a brake to increase or decrease drag on the hand wheel.
  • Page 13: Grinder Wheel Placement

    910103 Hydraulic Rail Profile Grinder Grinder Wheel Placement 9.2023 Rev 2.4 Phone: (262) 637-9681 Page 13 of 21 Original Instructions Email: custserv@racinerailroad.com racinerailroad.com...
  • Page 14 910103 Hydraulic Rail Profile Grinder 9.2023 Rev 2.4 Phone: (262) 637-9681 Page 14 of 21 Original Instructions Email: custserv@racinerailroad.com racinerailroad.com...
  • Page 15: Section4: Maintenance

    910103 Hydraulic Rail Profile Grinder Section4: Maintenance It is highly recommended to practice regular check-ups and maintenance in accordance with the usage frequency to keep your tool in better condition and reduces total running costs. Do not perform maintenance on the machine while the hydraulic power source motor is running or when hoses are connected.
  • Page 16: Troubleshooting

    910103 Hydraulic Rail Profile Grinder Troubleshooting Use the following chart as a guide to correct any problem you may experience with the too. To determine the problem in operation of the grinder always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the table.
  • Page 17: Section 5: Parts And Service Support

    Telephone and e-mail technical support is available on normal U.S. business days from 8:00 AM to 5:00 PM U.S. Central Time Zone (GMT +6 (+5 Daylight Savings Time)). Phone: (262) 637-9681 Email: custserv@racinerailroad.com Racine Railroad Products 1955 Norwood Court Mount Pleasant, WI 53403 Non-Warranty Technical Support...
  • Page 18: Rail Profile Grinder / Rrp# 910103

    910103 - Hydraulic Rail Profile Grinder Rail Profile Grinder / RRP# 910103 Phone: (262) 637-9681 9.2023 Rev 2.4 Page 18 of 21 Email: custserv@racinerailroad.com Original Instructions www.racinerailroad.com...
  • Page 19 910103 - Hydraulic Rail Profile Grinder Note: The numbers may not correspond to the parts list on page 1. Phone: (262) 637-9681 9.2023 Rev 2.4 Page 19 of 21 Email: custserv@racinerailroad.com Original Instructions www.racinerailroad.com...
  • Page 20 910103- Hydraulic Rail Profile Grinder Phone: (262) 637-9681 9.2023 Rev 2.4 Page 20 of 21 Original Instructions Email: custserv@racinerailroad.com www.racinerailroad.com...
  • Page 21: Section 6: Warranty Terms And Conditions

    • Any locally assigned identification Vendor Parts Warranty Period Other equipment and parts used, but not manufactured by Racine Railroad Products, Inc., are covered directly by the manufacturer's warranty for their products. Warranty Parts and Service We will repair or replace, without charge, F.O.B. factory, Racine, Wisconsin, USA, any part Racine Railroad Products manufactures which is proven to be defective during the warranty period.

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