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DAQ system PCI-DIO64 Series User Manual

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PCI-DIO64xx
PCI-DIO6400 I/O Board
PCI-DIO6401 Input Board
PCI-DIO6402 Output Board
cPCI-DIO6400 I/O Board
User Manual
Version 1.0
ⓒ 2005 DAQ SYSTEM Co., Ltd. All rights reserved.
Microsoft® is a registered trademark; Windows®, Windows NT®, Windows XP®, Windows 7®, Windows 8®, Windows 10®
All other trademarks or intellectual property mentioned herein belongs to their respective owners.
Information furnished by DAQ SYSTEM is believed to be accurate and reliable, However, no responsibility is assumed by DAQ SYSTEM for its use, nor
for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under
any patent or copyrights of DAQ SYSTEM.
The information in this document is subject to change without notice and no part of this document may be copied or reproduced without the prior
written consent.

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Summary of Contents for DAQ system PCI-DIO64 Series

  • Page 1 All other trademarks or intellectual property mentioned herein belongs to their respective owners. Information furnished by DAQ SYSTEM is believed to be accurate and reliable, However, no responsibility is assumed by DAQ SYSTEM for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or copyrights of DAQ SYSTEM.

  • Page 2: Table Of Contents

    PCI-DIO01 User’s Manual Contents 1. Introduction -------------------------------------------------------------------------- 1-1 Product Features ------------------------------------------------------------------------ 2. PCI-DIO64xx Series Configuration ---------------------------------------------- 3. PCI-DIO64xx Series Connector Pin Map 3-1 PCI-DIO6400 ----------------------------------------------------------------------- 3-2 PCI-DIO6401 ----------------------------------------------------------------------- 3-3 PCI-DIO6402 ----------------------------------------------------------------------- 3-4 cPCI-DIO6400 --------------------------------------------------------------------- 3-4-1 Rear Transition Board Panel ---------------------------------------------------------- 3-4-2 Rear Transition Board (J2) ---------------------------------------------------------- 3-4-3 Rear Transition Board (JP1)
  • Page 3 PCI-DIO01 User’s Manual Option Setup -------------------------------------------------------------- J2 Jumper Setup -------------------------------------------------------------- 6-2 JP1 Jumper Setup -------------------------------------------------------------------- 6-3 Board Address Setup -------------------------------------------------------------------- 7. Installation 7-1 Hardware Installation ------------------------------------------------------------------- 7-1-1 Product Contents ------------------------------------------------------------------ 7-1-2 Installation Process -------------------------------------------------------------------- 7-2 Driver Installation ------------------------------------------------------------------- 8. Sample Program 8-1 Program Interface --------------------------------------------------------------------- 8-2 Function Description...

  • Page 4: Introduction

    PCI-DIO01 User’s Manual 1. Introduction The PCI-DIO6400 series board is a 32/64 bit digital input/output board that is perfectly compatible with industrial PCs and uses a 33bits, 33MHz PCI interface. All control of this board is designed with FPGA (Field Programmable Gate Array), so function enhancement or modification is free, and it can be easily upgraded according to the user's needs.

  • Page 5: Product Features

    PCI-DIO01 User’s Manual 1-1 Product Features Items Description Remark Hardware PC Interface PCI 32bit/33Mhz Operation Power +5VDC/ Max 1A I/O Port D-Sub37 Boards cPCI-DIO6400 32/32bit Digital I/O PCI-DIO6400 32/32bit Digital I/O PCI-DIO6401 64bit Digital Input PCI-DIO6402 64bit Digital Output Isolated Digital Input Maximum Input Range(Non-polarity) : 24V Digital Logic Levels : Input High level 5 ~24V Input Low voltage 0 ~ 1.5V...
  • Page 6 PCI-DIO01 User’s Manual  DAQ System Digital I/O Products Product No. In/Out Timer/Counter Specification cPCI-DIO6400 32/32 Isolated Input/Output 128 channels Software cPCI-DIO02 Read/Write in 8 Groups in 16-bit Units Configurable PCI(e)-DIO6400 32/32 Isolated Input/Output PCI-DIO6401 64/None Isolated Input PCI-DIO6402 None/64...

  • Page 7: Pci-Dio64Xx Series Configuration

    PCI-DIO01 User’s Manual 2. PCI-DIOxx Series Configuration This chapter provides detailed description of PCI-DIO64xx (PCI-DIO6400, PCI-DIO6401, PCI-DIO6402 with cPCI-DIO6400) series boards. It processes digital data of 32/32 bit In/Out, 64 bit In, and 64 bit Out according to each board and uses PCI and Compact PCI interfaces. PCI-64xx series boards use a high reliability photo coupler to increase the reliability and execution of signals with isolated lines, and do not require an external circuit for initial state and a separate mechanism for interrupt.
  • Page 8 PCI-DIO01 User’s Manual In the case of PCI-DIO6400 and cPCI-DIO6400, as shown in [Figure 2-2], it has 32 isolated  digital input ports and 32 digital output ports to interface with the outside. [Figure 2-2. PCI-DIO6400 & cPCI-DIO6400 Internal Block Diagram]...
  • Page 9 PCI-DIO01 User’s Manual PCI-DIO6401 has 64 isolated digital input ports as shown in [Figure 2-3] and is configured to  interface with the outside. [Figure 2-3. PCI-DIO6401 Internal Block Diagram]...
  • Page 10 PCI-DIO01 User’s Manual In the case of PCI-DIO6402, as shown in [Figure 2-4], it has 64 isolated digital output ports and  is configured to interface with the outside. [Figure 2-4. PCI-DIO6402 Internal Block Diagram]...

  • Page 11: Pci-Dio64Xx Series Connector Pin Map

    PCI-DIO01 User’s Manual 3. PCI-DIO64xx Series connector Pin Map Each important board function is briefly described. For detailed function information, please refer to the parts specification. 3-1 PCI-DIO6400 [Figure 3-1. PCI-DIO6400 Bracket & Board Layout] The 37-pin D-SUB connector fixed to the standard PCI bracket is used to connect the external interface for digital output, and the digital input uses a 40-pin (20x2, 2.54mm pitch) right-angle header connector (JP4) on the PCB.
  • Page 12 PCI-DIO01 User’s Manual DIN0 DIN1 DIN2 DIN3 POWER DOUT31 DIN4 DIN5 DOUT30 DOUT29 DIN6 DIN7 DOUT28 DOUT27 DIN8 DIN9 DOUT26 DOUT25 DIN10 DIN11 DOUT24 DOUT23 DOUT22 DIN12 DIN13 DOUT21 DOUT20 DIN14 DIN15 DOUT19 DOUT18 IN_COM0 IN_COM1 DOUT17 DOUT16 IN_COM2 IN_COM3 OUT_VDD GROUND GROUND...
  • Page 13 PCI-DIO01 User’s Manual DOUT28 Isolated Digital Output 28 DOUT30 Isolated Digital Output 30 POWER Board Power Output DOUT1 Isolated Digital Output 1 DOUT3 Isolated Digital Output 3 DOUT5 Isolated Digital Output 5 DOUT7 Isolated Digital Output 7 DOUT9 Isolated Digital Output 9 DOUT11 Isolated Digital Output 11 DOUT13...
  • Page 14 PCI-DIO01 User’s Manual DIN15 Isolated Digital Input 15 IN_COM0 Isolated Digital Input Common 0 DIN0~7 Common Input IN_COM1 Isolated Digital Input Common 1 DIN8~15 Common Input IN_COM2 Isolated Digital Input Common 2 DIN16~23 Common Input IN_COM3 Isolated Digital Input Common 3 DIN24~31 Common Input DIN16 Isolated Digital Input 16...

  • Page 15: Pci-Dio6401

    PCI-DIO01 User’s Manual 3-2 PCI-DIO6401 [Figure 3-3. PCI-DIO6401 Bracket & Board Layout] The 37-pin D-SUB connector fixed to the standard PCI bracket is used for the first digital input (32-bit) external interface connection, and the remaining digital inputs (32-bit) are 40-pin (20x2, 2.54mm pitch) Right- Angle type header connector (JP4) was used.
  • Page 16 PCI-DIO01 User’s Manual IN_00 IN_01 IN_02 IN_03 IN0_PWR IN0_31 IN_04 IN_05 IN0_30 IN0_29 IN_06 IN_07 IN0_28 IN0_27 IN0_26 IN_08 IN_09 IN0_25 IN0_24 IN_10 IN_11 IN0_23 IN0_22 IN_12 IN_13 IN0_21 IN0_20 IN_14 IN_15 IN0_19 IN0_18 IN_COM0 IN_COM1 IN0_17 IN0_16 IN0_COM3 IN_COM2 IN_COM3 IN0_COM2 IN0_COM1...
  • Page 17 PCI-DIO01 User’s Manual IN0_24 Isolated Digital Input 24 IN0_26 Isolated Digital Input 26 IN0_28 Isolated Digital Input 28 IN0_30 Isolated Digital Input 30 IN0_PWR Isolated Digital Input Common0 ~ Manufacturer's test 3 Selection IN0_01 Isolated Digital Input 1 IN0_03 Isolated Digital Input 3 IN0_05 Isolated Digital Input 5 IN0_07...
  • Page 18 PCI-DIO01 User’s Manual IN_12 Isolated Digital Input 12 IN_13 Isolated Digital Input 13 IN_14 Isolated Digital Input 14 IN_15 Isolated Digital Input 15 IN_COM0 Isolated Digital Input Common 0 IN_00~07 Common Input IN_COM1 Isolated Digital Input Common 1 IN_08~15 Common Input IN_COM2 Isolated Digital Input Common 2 IN_16~23 Common Input...

  • Page 19: Pci-Dio6402

    PCI-DIO01 User’s Manual 3-3 PCI-DIO6402 [Figure 3-5. PCI-DIO6402 Bracket & Board Layout] The 37-pin D-SUB connector fixed to the standard PCI bracket is used for the first digital output (32-bit) external interface connection, and the remaining digital outputs (32-bit) are 40 pin (20x2, 2.54mm pitch) Right-angle on the PCB.
  • Page 20 PCI-DIO01 User’s Manual OUT_32 OUT_33 OUT_34 OUT_35 OUT_PWR OUT_31 OUT_36 OUT_37 OUT_30 OUT_29 OUT_38 OUT_39 OUT_28 OUT_27 OUT_26 OUT_40 OUT_41 OUT_25 OUT_24 OUT_42 OUT_43 OUT_23 OUT_22 OUT_44 OUT_45 OUT_21 OUT_20 OUT_46 OUT_47 OUT_19 OUT_18 OUT_17 OUT_16 OUT_VDD OUT_VDD OUT_48 OUT_49 OUT_15 OUT_50 OUT_51...
  • Page 21 PCI-DIO01 User’s Manual OUT_26 Isolated Digital Output 26 OUT_28 Isolated Digital Output 28 OUT_30 Isolated Digital Output 30 OUT_PWR +12VPCI or ISO_12V OUT_01 Isolated Digital Output 1 OUT_03 Isolated Digital Output 3 OUT_05 Isolated Digital Output 5 OUT_07 Isolated Digital Output 7 OUT_08 Isolated Digital Output 9 OUT_11...
  • Page 22 PCI-DIO01 User’s Manual OUT_46 Isolated Digital Output 46 OUT_47 Isolated Digital Output 47 Ground Ground Ground OUT_VDD Clamp Diode Common Output Pin OUT_48 Isolated Digital Output 46 OUT_49 Isolated Digital Output 47 OUT_50 Isolated Digital Output 48 OUT_51 Isolated Digital Output 49 OUT_52 Isolated Digital Output 50 OUT_53...

  • Page 23: Cpci-Dio6400

    PCI-DIO01 User’s Manual 3-4 cPCI-DIO6400 [Figure 3-7. cPCI-DIO6400 Bracket & Board Layout] The front panel of cPCI-DIO6400 has a total of 16 LEDs to indicate the current input port and output port. At this time, since the input and output are each 32 bits, the number that can be displayed is limited, which can be set with the API.

  • Page 24: Rear Transition Board Panel

    PCI-DIO01 User’s Manual 3-4-1 Rear Transition Board Panel Rear Expansion Board [Figure 3-8. cPCI-DIO6400 Rear Transition Board] The external connection of cPCI-DIO6400 is made through the rear transition board. There are a total of 3 connectors on the rear transition board, one for internal use (J1, JP1, JP2) and one connector on the external panel (J2).

  • Page 25: Rear Transition Board (J2)

    PCI-DIO01 User’s Manual 3-4-2 Rear Transition Board Panel (J2) DOUT0 DOUT1 DOUT2 DOUT3 DOUT4 DOUT5 DOUT6 DOUT7 DOUT8 DOUT9 DOUT10 DOUT11 DOUT12 DOUT13 DOUT14 DOUT15 GROUND GROUND GROUND OUT_VDD DOUT16 DOUT17 DOUT18 DOUT19 DOUT20 DOUT21 DOUT22 DOUT23 DOUT24 DOUT25 DOUT26 DOUT27 DOUT28 DOUT29...
  • Page 26 PCI-DIO01 User’s Manual DOUT22 Isolated Digital Output 22 DOUT24 Isolated Digital Output 24 DOUT26 Isolated Digital Output 26 DOUT28 Isolated Digital Output 28 DOUT30 Isolated Digital Output 30 OUT_POWER Board Power Output DOUT 1 Isolated Digital Output 1 DOUT 3 Isolated Digital Output 3 DOUT 5 Isolated Digital Output 5...

  • Page 27: Rear Transition Board (Jp1)

    PCI-DIO01 User’s Manual 3-4-3 Rear Transition Board (JP1) IN_POWER DIN31 DIN30 DIN29 DIN28 DIN27 DIN26 DIN25 DIN24 DIN23 DIN22 DIN21 DIN20 DIN19 DIN18 DIN17 DIN16 IN_COM3 IN_COM2 IN_COM1 IN_COM0 DIN15 DIN14 DIN13 DIN12 DIN11 DIN10 DIN9 DIN8 DIN7 DIN6 DIN5 DIN4 DIN3 DIN2...
  • Page 28 PCI-DIO01 User’s Manual DIN12 Isolated Digital Input 12 DIN13 Isolated Digital Input 13 DIN14 Isolated Digital Input 14 DIN15 Isolated Digital Input 15 IN_COM0 Isolated Digital Input Common 0 DIN0~7 Common Input IN_COM1 Isolated Digital Input Common 1 DIN8~15 Common Input IN_COM2 Isolated Digital Input Common 2 DIN16~23 Common Input...

  • Page 29: Rear Transition Board (Jp2)

    PCI-DIO01 User’s Manual 3-4-4 Rear Transition Board (JP2) DOUT0 DOUT1 DOUT2 DOUT3 DOUT4 DOUT5 DOUT6 DOUT7 DOUT8 DOUT9 DOUT10 DOUT11 DOUT12 DOUT13 DOUT14 DOUT15 GROUND GROUND GROUND OUT_VDD DOUT16 DOUT17 DOUT18 DOUT19 DOUT20 DOUT21 DOUT22 DOUT23 DOUT24 DOUT25 DOUT26 DOUT27 DOUT28 DOUT29 DOUT30...
  • Page 30 PCI-DIO01 User’s Manual DOUT11 Isolated Digital Output 11 DOUT12 Isolated Digital Output 12 DOUT13 Isolated Digital Output 13 DOUT14 Isolated Digital Output 14 DOUT15 Isolated Digital Output 15 GROUND External Ground GROUND External Ground GROUND External Ground OUT_VDD Clamp Diode Common Output Pin DOUT 16 Isolated Digital Output 16 DOUT 17...

  • Page 31: Digital Input

    PCI-DIO01 User’s Manual 4. Digital Input 4-1 PCI-DIO6400, cPCI-DIO6400, PCI-DIO6401 Input Wiring When industrial equipment is connected and operated, noise and common ground problems can usually occur. As a way to solve this problem, an electrically insulated connection method is used.
  • Page 32 PCI-DIO01 User’s Manual Rear Expansion Board IN_COM0~3 POWER Signal Input [Figure 4-2. cPCI-DIO6400 Input Port External Wiring] The above figure is a wiring diagram of the input part of the PCI-DIO64xx series board. It is activated when external power is connected to IN_COM0 ~ IN_COM3 and negative power is applied to the signal input part.

  • Page 33: Pci-Dio6400, Cpci-Dio6400 Input Circuit

    PCI-DIO01 User’s Manual 4-2 PCI-DIO6400, cPCI-DIO6400 Input Circuit IN_COM0 2.4K DIN0 2.4K DIN1 2.4K DIN7 [Figure 4-3. PCI-DIO6400, cPCI-DIO6400 Digital Input Circuit] In the figure above, the digital input circuit is insulated by a port coupler. When a positive voltage is applied to “DIN_COM” and a negative voltage is applied to the digital input, a current flows through the diode inside as a photo coupler, and the output transistor is energized according to the flowing current.

  • Page 34: Pci-Dio6401 Input Circuit

    PCI-DIO01 User’s Manual 4-3 PCI-DIO6401 Input Circuit IN0_COM0 DIN_00 2.4K IN0_00 DIN_01 2.4K IN0_01 DIN_07 2.4K IN0_07 [Figure 4-4. Digital Input Circuit IN_00 ~ 07] In [Figure 4-2], the digital input circuit is insulated by a port coupler. When a positive voltage is applied to “IN0_COM0”...
  • Page 35 PCI-DIO01 User’s Manual IN_COM part is 17, 18, 19, 20 in [Table 2.], and GND is used when inputting external power.

  • Page 36: Digital Output

    PCI-DIO01 User’s Manual 5. Digital Output 5-1 PCI-DIO6400, cPCI-DIO6400, PCI-DIO6402 External Wiring PCI-DIO64xx Board J2 Jumper External DC-DC Wiring Power OUT_POWER PCI Power JP1 Jumper OUT_VDD LOAD +3.3V DOUT 31 - 0 DOUT 63 - 32 OUT31-0 External GROUND GROUND [Figure 5-1.
  • Page 37 PCI-DIO01 User’s Manual OUT_POWER OUT_VDD LOAD POWER OUT 31-0 OUT 63-32 GROUND [Figure 5-2. PCI-DIO6400, PCI-DIO6402 External Wiring] [Figure 5-2] shows the output port connection through the 37-pin D-sub connector. Rear Expansion Board OUT_POWER OUT_VDD LOAD POWER OUT 31-0 External GROUND [Figure 5-3.
  • Page 38 PCI-DIO01 User’s Manual OUT_POWER OUT_VDD LOAD POWER OUT 31-0 External GROUND [Figure 5-4. cPCI-DIO6400 Output Port External Wiring (HEADER40PIN)] [Figure 5-4] shows the output port connection using a 40-pin header connector.

  • Page 39: Pci-Dio6400, Cpci-Dio6400 Output Circuit

    PCI-DIO01 User’s Manual 5-2 PCI-DIO6400, cPCI-DIO6400 Output Circuit OUT_POWER OUT_VDD +3.3V out0 DOUT0 out1 DOUT1 out31 DOUT31 [Figure 5-5. PCI-DIO6400, cPCI-DIO6400 Digital Output Circuit] In the figure above, the digital output circuit is insulated by a port coupler. “OUT_POWER” and “OUT_VDD”...

  • Page 40: Pci-Dio6402 Output Circuit

    PCI-DIO01 User’s Manual 5-3 PCI-DIO6402 Output Circuit OUT_POWER OUT_VDD +3.3V out0 DOUT0 out1 DOUT1 out63 DOUT63 [Figure 5-6. PCI-DIO6402 Digital Output Circuit] In the figure above, the digital output circuit is insulated by a port coupler. “OUT_POWER” and “OUT_VDD” are commonly connected to the output circuit. “OUT_POWER” becomes external power or 5V PCI or ISO 5V (DC-DC output power) inside the board according to the jumper setting of connector J2.

  • Page 41: Option Setup

    PCI-DIO01 User’s Manual 6. Option Setup If it is not possible to use external power, it can be used by outputting power from the board. At this time, it is possible to set whether to output the power of the DC-DC Converter (optional) isolated on the board or whether to output the PC internal power (+5V) with a jumper.
  • Page 42 PCI-DIO01 User’s Manual DC-CD POWER Converter J2 JP1 (Optional) GROUND [Figure 6-2. PCI-DIO6402] DC-CD Converter (Optional) [Figure 6-3. cPCI-DIO6400]...

  • Page 43: J2 Jumper Setup

    PCI-DIO01 User’s Manual 6-1 J2 Jumper Setup J2 Jumper POWER PIN Floating (Using External Power) DC-DC converter Power PC +5V Output (Note) Refer to [Figure 6-1] [Figure 6-2] 6-2 JP1 Jumper Setup JP1 Jumper PC GROUND (Note) Refer to [Figure 6-1] [Figure 6-2] (Note) In the basic option, the jumper is not set at the time of shipment.

  • Page 44: Board Address Setup

    PCI-DIO01 User’s Manual 6-3 Board Address Setup In a system that requires many I/O ports, if several DIO6400 series boards are installed in one system, each board address must be used separately. At this time, each board is classified using the dip switch (SW1) on the board.

  • Page 45: Installation

    PCI-DIO01 User’s Manual 7. Installation Before installing the board, check that the contents of the package are intact. 7-1 Hardware Installation 7-1-1 Product Contents 1. (c)PCI-DIO64xx Board 2. CD (Driver/Manual/API/Sample Source etc.) 7-1-2 Installation Process ① Turn off the computer. ②...

  • Page 46: Driver Installation

    PCI-DIO01 User’s Manual 7-2 Driver Installation After installing the board, install the driver and sample application to run the board on your PC. For installation, use the supplied CD. The installation procedure is as follows, and unless otherwise specified, it is explained based on Windows XP.
  • Page 47 PCI-DIO01 User’s Manual (2) After find a driver folder of the CD, press “next” button. ex) F:\PCI-DIO6400\driver The driver folder includes a file of “pci_dio6400.inf” and “pci_dio6400.sys” that it is necessary for driver installation. (3) When you click Next, the driver files are installed. (4) When the installation is complete, normally same as the picture below.
  • Page 48 PCI-DIO01 User’s Manual (5) If the installation is completely finished, you confirm it in the following ways. Do the following steps to show up the “Device Manager” window. [My Computer -> properties -> Hardware -> Device Manager -> Multifunction Adaptors -> PCI-DIO6400] [Figure 7-2.
  • Page 49 PCI-DIO01 User’s Manual [Figure 7-4. “Device Manager” window] If you can see the “PCI-DIO6400” at Multifunction Adaptors, the driver installation is to have been over. (Check the red circle) Notice : After installation, you should re-boot the system for the proper operation.

  • Page 50: Sample Program

    PCI-DIO01 User’s Manual 8. Sample Program 8-1 Program Interface In the APP folder of the CDROM provided with the board, a sample program “DIO6400.exe” is provided for easy use of the board. In order to test the sample program, the driver of the board must be installed first.

  • Page 51: Function Description

    PCI-DIO01 User’s Manual 8-2 Function Description (1) „Model No‟ Button Select the Model Name. (2) „Board No‟ Button Select the selected board number (Board #0 ~ Board #3) when clicked. The board number is set to SW1 in the board and up to 4 units can be connected. (3) „Open Device‟...
  • Page 52 PCI-DIO01 User’s Manual (9) „Exit‟ Button Quit the application.

  • Page 53: Appendix

    (3) All DAQ SYSTEM products have a one-year warranty. -. The warranty period is counted from the date the product is shipped from DAQ SYSTEM. -. Peripherals and third-party products not manufactured by DAQ SYSTEM are covered by the manufacturer's warranty.
  • Page 54 PCI-DIO01 User’s Manual References 1. PCI System Architecture -- MindShare Inc. 2. PCI Local Bus Specification -- PCI-SIG 3. AN201 How to build application using APIs -- DAQ system 4. AN242 PCI-DIO64xx Series API Programming -- DAQ system...
  • Page 55 PCI-DIO01 User’s Manual MEMO Contact Point Web sit : https://www.daqsystem.com Email : postmaster@daqsystem.com...

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