TKR Group 83 30 2 457 168 Instruction Manual

Test box set

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Test box set
Instruction manual
83 30 2 457 168
Original instruction manual

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Summary of Contents for TKR Group 83 30 2 457 168

  • Page 1 Test box set Instruction manual 83 30 2 457 168 Original instruction manual...
  • Page 2 Prüfboxenset Betriebsanleitung Test box set Instruction manual Digital instruction manual Digital instruction manual 83 30 2 457 168 Originalbetriebsanleitung Translation of the original instruction manual Europe Europe Worldwide Worldwide This instruction manual is copyright-protected. Any use outside the limits of copyright law without the consent of the manufacturer is inadmissible and...
  • Page 3: Table Of Contents

    Safety Notes for the instruction manual Explanation of symbols Delivery contents Labels Safety instructions Technical data Technical data Device components Operating conditions Application Principles for handling the test box Intended use Startup - Preparation Connecting the BMW adapter cable Connecting the test box to the vehicle Possible applications Storing the test box Maintenance...
  • Page 4: Notes For The Instruction Manual

    1.1 Notes for the instruction manual State of the art addition to the instruction manual and the applicable rules The BMW test box set reflects the latest technological for accident prevention in the country and place of use, the standards. To ensure that the device functions properly, generally recognised regulations for safe and professional it must be operated in a professional and safety-conscious work must be observed.
  • Page 5: Delivery Contents

    Instruction manual BMW test box set Prüfboxenset Betriebsanleitung Test box set Instruction manual 83 30 2 457 168 Originalbetriebsanleitung Translation of the original instruction manual Basic template Test box template for Test box template for 12 7 241/83 30 0 494 963...
  • Page 6: Labels

    1.4 Labels 1.4.1 1.4.2 1.4.3 Fig. 1.4.1 Test box without template Fig. 1.4.2 Test box with template and side view Fig. 1.4.3 Test box floor Prohibited for persons with pacemakers Warning: Dangerous electrical voltage Type number Observe the instruction manual! Attention! General hazard Use only by trained personnel! Manufacturer label...
  • Page 7: Safety Instructions

    1.5 Safety instructions This test box is only approved for the Never throw or drop the test box. Never application intended by the manufacturer. misuse the test box. Only original accessories may be used. There is a high safety risk if no original tool or The test box may only be used at ambient original accessories are used.
  • Page 8: Technical Data

    2.1 Technical data 2.1.1 Fig. 2.1.1 Test box Length: 450 mm Rated voltage: 60 V Width: 172 mm Rated current at any 2 connection 24 A points: Height: 165 mm Test socket-Ø: 4 mm Measurement category: CAT II 300 V Weight: 6.00 kg 2.1.2...
  • Page 9: Device Components

    2.2 Device components 2.2.1 Fig. 2.2.1 Test box with 3-fold adapters Ground connection D-SUB connector Dust cover 3-fold adapter coding specification Test box coding specification Handgriff 3-fold adapter connection 2.3 Operating conditions Climatic conditions Electromagnetic compatibility (EMC) Storage temperature: -40 °C to +80 °C (-40 °F to +176 °F) DIN EN 61 326 - 1 Operating temperature: -5 °C to +45 °C (+41 °F to +113 °F)
  • Page 10: Principles For Handling The Test Box

    3.1 Principles for handling the test box Risk of injury Surroundings Please ensure that you and your colleagues handle the test Make sure that the text box set is used in a working area that box correctly. Any misuse or divergent use of the test box is free from heat sources (max.
  • Page 11: Startup - Preparation

    3.3 Startup - Preparation 3.3.1 Fig. 3.3.1 Remove the dust protection cap on both sides of the test box. Fig. 3.3.2 3.3.2 Connect the 3-fold adapter according to the coding on the test box. 3.3.3 Fig. 3.3.3, 3.3.4 Determine whether the 3-fold adapter is properly plugged into the test box.
  • Page 12 3.3.5 Fig. 3.3.5 Place the template on the test box. 3.3.6 Fig. 3.3.6 to 3.3.8 Connect the ground connection cable to the test box by connecting the ground contact as shown in Fig. 3.3.7, tightening clockwise. 3.3.7 3.3.8 12 12...
  • Page 13: Connecting The Bmw Adapter Cable

    3.4 Connecting the BMW adapter cable Fig. 3.4.1 3.4.1 Remove the D-SUB protective cover before use. Attention! There is volt- age at the contacts of the D-SUB connector! Attach pro- tective covers to all unused plugs during and after measurement. Fig.
  • Page 14: Connecting The Test Box To The Vehicle

    3.5 Connecting the test box to the vehicle 3.5.2 3.5.1 3.5.3 3.5.4 3.5.5 Fig. 3.5.1 Clamp the ground connection cable to the ground pin of the external jump-starting point (FSSP). Do not connect the ground connection cable to the positive contact. Fig.
  • Page 15: Possible Applications

    3.6 Possible applications To start up the test box, 3.6.1 follow the instructions: 3.3 Startup - Preparation 3.4 Connecting the BMW adapter cable 3.5 Connecting the test box to the vehicle Fig. 3.6.1 Connection to voltage measure- ment: potentials with regard to vehicle mass To measure potentials compared to the vehicle mass, first close the COM...
  • Page 16: Storing The Test Box

    3.6.3 Fig. 3.6.3 Connection to the resistance measurement To measure resistance, connect the COM or connect the ground connec- tion of the gauge to the socket of the test box to be measured using suitable measuring cables. Then connect the positive terminal of the gauge to an- other socket.
  • Page 17: Maintenance

    4.1 Maintenance Care / Cleaning Service address If necessary, clean the test box with a dry cloth after use. TKR Cable Systems GmbH Then replace the dust protection caps and place the box in Am Waldesrand 9–11 the carrying case. D-58285 Gevelsberg (Germany) Maintenance The test box is maintenance-free except for occasional...
  • Page 18: Spare Parts

    4.3 Spare parts Item number Designation MEV BMW 00000071 Test box A/B coding 4-01-000000C Grounding cable DOK-BMW-00000010 BMW test box set instruction manual 77-001111 Basic template 1 - 132 pins 77-001116 Test box template for 12 7 241/83 30 0 494 963 77-001117 Test box template for 61 2 421/83 30 0 494 894 77-001124...
  • Page 19: Eu Declaration Of Conformity

    Thorsten Weyland Tool type: Test box set Type designation: 83 30 2 457 168 Developed and constructed in accordance with the standards and guidelines stated below, by TKR Cable Systems GmbH Am Waldesrand 9–11 58285 Gevelsberg (Germany)
  • Page 20 Am Waldesrand 9–11 D-58285 Gevelsberg (Germany) Telephone +49 2332 66607-0 +49 2332 66607-941 Email info@tkrgroup.com Other languages, accessories and spare parts: Website www.tkrgroup.com www.tkr-service.com...

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