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Summary of Contents for TKR Group 83 30 5 A69 930
- Page 1 Testing box for HV adapter cable sets GEN3/4/5 Translation of the original owner‘s manual 83 30 5 A69 930 R1-22.08-V1...
- Page 2 Owner‘s Manual USB-Stick www.tkr-service.com Owner‘s manual, Owner‘s manual, digital digital Europe Europe Worldwide Worldwide...
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Page 3: Table Of Contents
Safety Maintenance General instructions Troubleshooting Explanation of symbols Regular checking and maintenance Labelling Spare parts and accessories Scope of supply Safety instructions Service Disposal Technical Data Warranty and Service Technical Data EU Declaration of Conformity / Device components Declaration of Conformity Installation Intended use Working with the tool - basic principles... -
Page 4: General Instructions
1.1 General instructions State-of-the-art Declaration of Conformity This tool is state-of-the-art technology. To ensure that the equip- The tool has been manufactured in accordance with ment operates safely, it must be operated in a proper and safety- international guidelines. The relevant declaration of conscious manner. -
Page 5: Explanation Of Symbols
1.2 Explanation of symbols Some chapters in this instruction manual use internationally recognised warning symbols, warning notes and general in- struction symbols. The individual symbols are explained below. Follow all the instructions and safety rules. Follow the manual Please note CE-mark the following... -
Page 6: Labelling
1.3 Labelling Fig. 1 Fig. 2 Fig. 1 Fig. 2 Testing box: labelling, top Testing box: labelling, bottom Three stickers (Warning!, High voltage!, Manufacturer’s label and part number Follow owner‘s manual!) Item number and serial number Designation of measurement points Connection diagram Warranty seal Company address... -
Page 7: Safety Instructions
1.5 Safety instructions CAUTION CAUTION If used with the wrong accessories, this may Risk of personal injury cause material damage and bodily injury. In order to avoid receiving an electric shock, make Not using original tools and original accessories will sure that this tool is not connected to a power source result in a high risk to safety. -
Page 8: Technical Data
2.1 Technical Data 83 30 5 A69 930 Type of device Measurement Configuration Hand held Supply connection None (passive) Ambient temperature (operation) 5 °C to 45 °C / 41 °F to 113 °F Ambient temperature (storage) -20 °C to +60 °C, to -4 °F +140 °F... -
Page 9: Device Components
Voltage supply No additional voltage supply is needed. Climate conditions Storage temperature: -40 °C to +60 °C / -40 °F to +140 °F Operating temperature: +5 °C to +45 °C / +41 °F to +113 °F Environmental humidity: up to 95 % (not dew-forming) Protection: IP20, CAT I, Degree of contamination 2 Climate class:... -
Page 10: Intended Use
3.1 Intended use The testing box is used in workshops to make sure there is no live de-energised and this state checked and guaranteed for the voltage or insulation defects on HV motor vehicle on-board elec- duration of the work. trical systems. -
Page 11: Commissioning And Safe Handling
3.3 Commissioning and safe handling Check the HV Adapter Set for any damage every Check the measurement instrument for damage time before using it. and check operation before carrying out any measurement. Always carry out a visual inspection of the spring contacts before use. -
Page 12: Operation And Use
4.1 Operation and use 4.1.1 Testing before use Fig. 1 Fig. 2 Fig. 1 Fig. 3 Fig. 4 Thermal sticker: Testing before use Before using the HV Adapter Set, check whether the relevant thermal sticker on the adapter ends is in order (white dot in the centre). If the dot in the centre of the thermal sticker has gone black, the temperature has exceeded 82 °C Connection to HV components... -
Page 13: Operation And Use
4.1 Operation and use 4.1.2 With two-pole voltage tester Fig. 5 Fig. 6 Fig. 7 Fig. 5 The voltage tester may only display voltages below 60 V during Checking to make sure there is no live voltage with two- the tests. ... -
Page 14: Operation And Use
4.1 Operation and use 4.1.2 With multimeter Fig. 1 Fig. 2 Fig. 1 Fig. 2 Preparation test/measurement instrument Checking to make sure there is no live voltage The testing / measurement instruments used The testing / measurement instrument must be must be approved and must be suitable for the set to DC voltage and the automatic measure- voltage being tested. -
Page 15: Operation And Use
4.1 Operation and use 4.1.3 Sources of faults Testing results / testing errors Note that the deviation is greater when using testing / measurement instruments with a lower The HV Adapter Set contains two 47 kΩ resistors in each adapter internal resistance. -
Page 16: Troubleshooting
Apart from occasional cleaning with a dry, lint-free cloth, the Do not carry out any service activities on this device. Testing boxt is maintenance-free. 5.3 Spare parts and accessories Spare parts for Testing box 83 30 5 A69 930 Partial refe- Designation Pcs. - Page 17 Spare parts for existing HV Adaptor Set GEN5, Connector system Rosenberger HVS420 and Hirschmann HPS40-2, 83 30 5 A33 FD8 Partial refe- Designation Pcs. Item no. Item no. rence path 83 30 5 A33 FD8 HV Adaptor Set GEN5 83 30 5 A33 FD8 Adaptor cable set, 83 30 5 A2F 674 83 30 5 A2F 674...
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Page 18: Disposal
6.1 Disposal Devices and machinery and components of devices and machinery must be disposed of in compliance with the laws, regulations and other stipulations of the country in which they are located. We recommend using specialist licensed companies for disposal. The modules and units have been developed to be environmentally compatible and suitable for recycling. -
Page 19: Eu Declaration Of Conformity / Declaration Of Conformity
In compliance with the low voltage directive 2014/35/EU For the purposes of the low voltage directive 2014/35/EU Tool type: Testing box for HV adapter cable sets Type designation: 83 30 5 A69 930 Serial number range: 0001–1000 Manufacturer: TKR Spezialwerkzeuge GmbH Am Waldesrand 9–11... - Page 20 EU Declaration of Conformity For the purposes of the low voltage directive 2014/35/EU Tool type: Testing box for HV adapter cable sets Type designation: 83 30 5 A69 930 Serial number range: 0001–1000 Manufacturer: TKR Spezialwerkzeuge GmbH Am Waldesrand 9–11...
- Page 21 Am Waldesrand 9–11 D-58285 Gevelsberg (Germany) Other languages, accessories and Telefon +49 2332 66607-0 Telefax +49 2332 66607-941 spare parts: www.tkr-service.com E-Mail info@tkrgroup.com Internet www.tkrgroup.com...
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