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Operating Manual
incl . declaration of incorporation and installation instructions
for incomplete machines as per machinery directives 2006/42/EC
Double Workholding System DS 100 hydraulic
Double Workholding System DS 125 hydraulic
07/2023 Printed in Germany. Subject to modifications
BA_3680_EN_0620.DOC17
Type 9.3685.xxxx
Type 9.3686.xxxx
Hilma-Römheld GmbH
Auf der Landeskrone 2
57234 Wilnsdorf-Wilden
Phone: +49 (0)2739/4037-0
E-mail: info@hilma.de
www.roemheld.de
1/11
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Table of Contents
Related Manuals for Roemheld 9.3685 Series
Summary of Contents for Roemheld 9.3685 Series
- Page 1 2006/42/EC Double Workholding System DS 100 hydraulic Type 9.3685.xxxx Double Workholding System DS 125 hydraulic Type 9.3686.xxxx Hilma-Römheld GmbH Auf der Landeskrone 2 57234 Wilnsdorf-Wilden Phone: +49 (0)2739/4037-0 E-mail: info@hilma.de www.roemheld.de 07/2023 Printed in Germany. Subject to modifications 1/11 BA_3680_EN_0620.DOC17...
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Page 2: Table Of Contents
OPERATING MANUAL CONTENT Page General information Series Structure of the workholding system Description Safety instructions Technical data Delivery Operation Pressure transducer Pressure port and bleeding Fixing on the machine table Setting the clamping range Clamping and unclamping Workpiece support Error messages Operation Maintenance 2.10... -
Page 3: Ds 100 - 420 H
OPERATING MANUAL 1.2 Structure of the workholding system Fixation for Fixation for central jaw clamping jaw movable on the base on slide DS 100 / 125 H Lubricating nipple Lubricating nipple Stop screw Positioning holes Tapped holes Hydraulic connection Spindle for presetting the clamping range BA_3680_EN_0620.DOC17 3/11... -
Page 4: Safety Instructions
When the clamping jaws are mounted, the slides are guided without play. The hydraulic power stroke is generated by an external pressure transducer (e.g. ROEMHELD modular power unit). The return spring ensures fast opening of the clamping slides. -
Page 5: Technical Data
OPERATING MANUAL • Use of personal protective equipment is to be considered for all work steps. Intended use The products are exclusively designed for clamping workpieces in industrial applications. They must only be operated with hydraulic oil. In addition, use in compliance with the intended purpose includes: •... -
Page 6: Pressure Transducer
OPERATING MANUAL 2.1 Pressure transducer, e.g. hydraulic power unit The pressure transducer should work in intermittent operation and be equipped with pressure monitoring and machine safety system. The pressure monitoring switches on the pump after a pressure drop of 10%. In the case of a pressure drop of 15%, the machine is stopped by the machine safety system. -
Page 7: Clamping And Unclamping
OPERATING MANUAL 2.5 Clamping and unclamping By switching on the hydraulic power unit, the workpieces are clamped proportionally to the set pressure. (Observe maximum values, see technical data 1.5). To unclamp, a directional control valve is actuated so that the integrated springs return the clamping slides to their off-position. -
Page 8: Maintenance
OPERATING MANUAL 2.8 Operation WARNING Vibration will loosen the product fixture! Vibration affects the workpiece fixture and results in an improperly fixed workpiece. An improperly fixed workpiece may be catapulted off the product during machining and result in personal injuries or damage to property. •... -
Page 9: Maintenance Plan
Römergrund 14 6830 Rankweil, Austria Service-Telefon: +43 5522 / 37400-0 E-Mail: service@stark-inc.com Maintenance at customer workshop: Please call maintenance service Service-Telefon: +49 6405 / 89-400 E-Mail: service@roemheld.de 2. Internationally Please contact the HILMA-RÖMHELD general importer or your local dealer. BA_3680_EN_0620.DOC17 9/11... -
Page 10: Spare Parts
OPERATING MANUAL Proposal, tightening torques for screws of tensile strength 8.8, 10.9, 12.9 NOTE • The indicated values are approximate values and have to be interpreted according to the user's application! See note! Thread Tightening torque (MA) [Nm] 10.9 12.9 Note: Applicable to workpieces and set screws made of steel with metric thread and connecting surface dimensions as per DIN 912, 931, 933, 934 / ISO 4762, 4014, 4017, 4032 The tightening torque (MA) values in the table take account of:... -
Page 11: Disposal
Tel.: +49 (0) 2739 / 4037-0 E-mail: info@hilma.de www.roemheld.de The products are designed and manufactured in line with the relevant versions of the directives 2006/42/CE (EC-MSRL) and in compliance with the valid technical rules and standards. In accordance with EC-MSRL, these products are components that are not yet ready for use and are exclusively designed for the installation in a machine, a fixture or a plant.
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