TICA PRO TSCI120FHL Installation & Operation Manual

Air to water heat pump - split series

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TIСA PRO LLC
141014, Russia, Moscow oblast, Mytishchi,
Very Voloshinoy Ulitsa, office 705 and 805
Tel.: +7(495)822-29-00
E-mail: info@tica.ru
www.tica.ru
INSTALLATION &
OPERATION MANUAL
Air to water heat pump
- split series

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  • Page 1 INSTALLATION & OPERATION MANUAL Air to water heat pump - split series TIСA PRO LLC 141014, Russia, Moscow oblast, Mytishchi, Very Voloshinoy Ulitsa, office 705 and 805 Tel.: +7(495)822-29-00 E-mail: info@tica.ru www.tica.ru...
  • Page 2: Table Of Contents

    Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) Contents Contents ......................1 I. Check List ..................... 1 II. Must-read for Users..................2 III. Product Overview ..................4 1. Overview ...................... 4 2. Outside View and Structure ..............4 3.
  • Page 3: Contents

    Inspect the following items against the list after unpacking the product, and make sure that the IDU and ODU comply with the information on the nameplates. For any queries, consult your local distributor or call TICA hotline. Name Instruction for Use...
  • Page 4: Must-Read For Users

    ● Do not put your finger or other objects into a running equipment as it may cause personal injuries. ● If any parts are soaked in water, contact TICA's personnel to check or repair it before use again. ● Never drink or use the water in the unit for daily lives.
  • Page 5 ● If the power cord is damaged, to avoid dangers, make sure to ask a professional from the manufacturer or its maintenance department or similar department to replace it. ● Nanjing TICA Climate Solutions Co., Ltd. reserves the right to interpret this Manual. Caution: Failure to observe this Manual may cause fire, losses, personal injury or even be fatal.
  • Page 6: Product Overview

    Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) III. Product Overview 1. Overview The inverter type household air source heat pump chiller (heat pump) consists of IDUs and ODUs. The IDUs and ODUs are connected through refrigerant pipelines. The inlet and outlet of IDU water pipes are connected to the air side products.
  • Page 7 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) (2)TSCA180FHL/TSCA200FHL 2-12*20 2) IDU Outline Drawing (1) TSCI120FHL/TSCI140FHL/TSCI160FHL/TSCI120FHLN/TSCI140FHLN/TSCI160FHLN...
  • Page 8 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) (2)TSCI120FHLD/TSCI140FHLD/TSCI160FHLD/TSCI180FHLD/TSCI200FHLD TSCI120FHLDN/TSCI140FHLDN/TSCI160FHLDN/TSCI180FHLDN/TSCI200FHLDN 1000 1038...
  • Page 9 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) (2) Structure of ODU 1) TSCA120FHL/TSCA140FHL/TSCA160FHL 1) Upper cover 2) Heat exchanger 3) Main control board 4) Economizer 5) Gas-liquid separator 6) Right rear panel 7) Electronic expansion valve for cooling 8) Electronic expansion valve for heating 9) Air suction electronic expansion valve 10) Gas check valve...
  • Page 10 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) 6)Electronic expansion valve for cooling 7)Electronic expansion valve for heating 8)Air suction electronic expansion valve 9)Gas check valve 10)Liquid check valve 11)Compressor 12)Front panel 13)Power cord terminal block 14)Electric control box assembly 15) Grille 16)Panel 17)Rear column (3) Structure of IDU 1) TSCI120FHL/TSCI140FHL/TSCI160FHL...
  • Page 11 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) 2) TSCI120FHLN/TSCI140FHLN/TSCI160FHLN 1) Expansion tank 2) Automatic air discharge valve 3) Shell-and-tube heat exchanger 4) Safety valve 5) Drain pipe adapter 6) Refrigerant liquid pipe connector 7) Refrigerant gas pipe connector 8) Inlet water pipe connector 9) Outlet water pipe connector 10) Drainage pan 11) Wired controller...
  • Page 12 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) 4)TSCI120FHLDN/TSCI140FHLDN/TSCI160FHLDN/TSCI180FHLDN/TSCI200FHLDN 1) Expansion tank 2) Manual air discharge valve 3) Shell-and-tube heat exchanger 4) Electric control box assembly 5) Safety valve 6) Drain pipe adapter 7) Refrigerant liquid pipe joint 8) Refrigerant gas pipe joint 9) Water inlet pipe joint 10) Water outlet pipe joint...
  • Page 13: Specifications

    Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) 3. Specifications Entire unit TSCA/I120FHL TSCA/I140FHL TSCA/I160FHL Wall-mounted TSCA120FHL TSCA140FHL TSCA160FHL TSCI120FHL TSCI140FHL TSCI160FHL Nominal heating 12.50 14.20 16.00 capacity (kW) Heating Rated power input capacity 1 3.20 3.74 4.26...
  • Page 14 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) Maximum permissible pressure on high pressure side (MPa) Maximum permissible pressure on low pressure side (MPa) Maximum operating pressure of water system (MPa) Refrigerant/Charge quantity R410A/3.05kg R410A/3.05kg R410A/3.05kg Sound power level(dB(A))ODU Sound power level(dB(A))IDU...
  • Page 15 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) Nominal cooling 12.00 13.50 14.50 capacity (kW) Cooling Rated power input capacity 2 2.80 3.35 3.82 (kW) 4.29 4.03 3.80 LWT at 35℃ A+++ A+++ A+++ Seasonal space heating energy LWT at 55℃...
  • Page 16 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) TSCA/I120 TSCA/I140 TSCA/I160 TSCA/I180 TSCA/I200 Entire unit FHLD FHLD FHLD FHLD FHLD TSCA120 TSCA140 TSCA160 TSCA180 TSCA200 Ceiling TSCI120 TSCI140 TSCI160 TSCI180 TSCI200F FHLD FHLD FHLD FHLD Nominal heating 12.5 14.2...
  • Page 17: System Scheme

    35⁰C DB; EWT 23⁰C, LWT 18⁰C. Due to the continuous improvement and innovation of TICA products, the product models, parameters and performance in this document are subject to changes without prior notice. The parameters indicated on the nameplate should prevail.
  • Page 18: Features

    (heat pump) will most likely fail to work properly due to frozen water pipes. By utilizing TICA's unique multi-grade anti-freezing technology, our inverter type household air source heat pump chiller (heat pump) could determine when to enter or exit anti-freezing protection depending on the ambient conditions, and therefore guarantee steady operation of the unit to the greatest extent.
  • Page 19: Unit Installation

    Notes:* Upon receiving the unit, check whether the unit model is correct, accessories complete and the appearances of the unit intact. If you find any damages or you have other problems, please immediately call TICA’s hotline 4008-601-601. Before installation, make sure that the unit power is consistent with its electricity meter capacity and power cords.
  • Page 20: Unit Installation And Connection Diagram

    Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) 2. Unit Installation and Connection Diagram TICA Air discharge valve Gate valve Electric Gate Electric Electric Gate Gate two-way valve two-way two-way valve valve valve valve valve...
  • Page 21: Pre-Check

    Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) 3. Pre-check (1) Water quality check  The water pumped into the unit must comply with the existing Sanitary Standard for Drinking Water. It is recommended to use water with low hardness, preferably the softened water. Never use water from seas, rivers or lakes or water directly from underground without treatment as it may damage the precision parts of the unit.
  • Page 22 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) V– actual water system volume (unit: L) – active volume of expansion tank (unit: L) (4) Water pump model selection and determination of water resistance The water system resistance under the least favorable conditions is calculated by the following formula: Hmax=△P1+△P2+△P3 △P1——Water pressure drop within the unit...
  • Page 23: Place Of Installation

    Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) Test the pump lift and flow against the water system resistance under the least favorable conditions. When the lift or flow of the built-in pump cannot meet the system requirements under the least favorable conditions, add external water pumps.
  • Page 24 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) fences, to avoid unit damages or personal injuries.  To ensure normal operation of the unit, avoid the air outlet of ODU from the windward direction during the cooling or heating season. ...
  • Page 25 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) Air inlet Air inlet For wire > 300 and piping Support maintenance > 600 Base Air outlet 2) IDU (1) TSCI120FHL/TSCI140FHL/TSCI160FHL (Maintenance space view from front, unit: mm) (Maintenance space view from above, unit: mm) Maintenance space...
  • Page 26: Odu Installation

    Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) (2) TSCI120FHLD/TSCI140FHLD/TSCI160//TSCI180//TSCI200FHLD A sufficient maintenance space is required around the unit, as shown below (in the figure: A × B = Maintenance space length × Width; unit: mm). ≥800 ≥200 Boom...
  • Page 27 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump)  The metal bracket for supporting the ODU is customized based on the unit’s dimensions, weight and installing holes.  The metal bracket must be anti-corrosive, and strong enough to bear the unit weight and to keep its shape after long-term use.
  • Page 28: Idu Installation

    Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) 6. IDU Installation 6.1 Wall-mounted IDU Installation (1) Precautions Install the IDU on a flat, vertical and non-flammable wall surface with enough strength to bear the unit weight during operation. Install the IDU in an upward manner.
  • Page 29 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) 6.2 Ceiling Type IDU Installation (1) Precautions Install the IDU on a flat, vertical and non-flammable wall surface with enough strength to bear the unit weight during operation. Install the IDU horizontally.
  • Page 30: Refrigerant Pipeline Connection

    Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) Level instrument 7. Refrigerant Pipeline Connection (1) Prepare pipes  Prepare the copper pipes at the installation site. Use the copper pipe dedicated for cooling that has been dried and cleaned. ...
  • Page 31 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump)  Fireproof grade: fire retardant B1  Insulation pipe specifications: liquid pipe inner diameter φ9.52 with the thickness not smaller than 20 mm; gas pipe inner diameter φ19.05 with the thickness not smaller than 20 Precautions ...
  • Page 32 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) Coat it with refrigerant lubricating oil Note The refrigerant lubricating oil should be POE (polyester) which is applicable to R410A refrigerant.  Align the pipe socket of connection pipe with check valve pipe connecting point, and gently screw the tapered nuts to make a smooth fit.
  • Page 33 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) Never put connection pipes directly on the ground Correct Incorrect Blocked by adhesive tape or plug Note The holes to pass the refrigerant connection pipe of IDU and ODU shall have a diameter no less than 75 mm.
  • Page 34 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) Pressure measuring instrument Valve cap Vacuum Connector for vacuumizing pump and adding refrigerant Protective cap Auxiliary hose Stop valve IDU connection pipe Diagram of ODU check valve Diagram of vacuumizing (6) Opening the valve to supplement refrigerant ...
  • Page 35: Installation Of The Water System

    Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) Note  Ensure liquid inhalation of refrigerant in the refrigerant charging process.  To ensure the unit energy efficiency and reliability, only the correct refrigerant quantity can be charged.
  • Page 36 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) not less than that of inlet/outlet pipes. Steel pipes (DN32 or above) or PPR pipes (DN40 or above) are preferable.  The connection pipes shall be resistant to corrosion. ...
  • Page 37 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump)  This unit applies only to a closed water system. If applied to an open water system, the water pipes may be corroded.  Make sure that the safety valve could discharge water smoothly. ...
  • Page 38 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump)  The IDU drainage outlet and drainage pipe shall be properly insulated to prevent condensation. Insulation treatment should be applied until it reaches the drainage pipe connecting to the IDU. ...
  • Page 39 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) manufacturer's requirements after installation of expansion tank. Automatic air discharge valve Automatic air discharge valves are used to discharge air out of the water system so that the unit works properly.
  • Page 40 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) close the air discharge valve.  When running the pressure test, check all valves to ensure that they are in a correct state.  Use manual pressure testing pump or electric pump to raise the pressure slowly, lest sudden, excessive pressure may break the pipes.
  • Page 41 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) valve manually.  After water supply is completed, make sure the automatic water supply valve is open and close manual water supply valve. Note  During water supply process, when water is released from air discharge valve, it is considered that air discharge is done and it is time to close air discharge valve.
  • Page 42: Electrical Installation

    Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) 9. Electrical Installation (1) Instructions on electrical wiring Notes:  The unit must use the special power supply, and the supply voltage must comply with the rated voltage. The minimum starting voltage of the unit must be kept above 90% of the rated voltage, the voltage must be within ±...
  • Page 43 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) 1) Power cord For the specifications of power cord, please refer to the following form. Cable diameter (mm (Plastic insulation and sheathed Circuit breaker wire) Model Power supply capacity (A) Neutral Phase line...
  • Page 44 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) ODU type: TSCA120/140/160FHL (single-phase) power cable wiring diagram Diagram of communication cable IDU control ODU control panel panel IDU-ODU connecting cable Use dedicated conduits to protect the IDU and ODU cables. Communication cable and power cord shall be arranged separately to avoid interference.
  • Page 45 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) The cable will enter from the right side of the unit, and pass through this area and connect to the electric control box through the cable-through hole at the left of the electric control box.
  • Page 46 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) (2)TSCA180/200FHL D5 00 BC 50 00 0 1A EX V 1 EX V 2 EX V 3 P- IN P- OU T X25 A X16 A X28 A X29 A X30 A X24 A...
  • Page 47 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) 12) IDU electrical principle diagram (1) TSCI120/140/160FHL /TSCI120/140/160FHLD/TSCI180/200FHLD TSCI120/140/160FHLN /TSCI120/140/160FHLD/TSCI180/200FHLDN S1-1: External interlocking ON: 1 OFF: 0 Default: 0 S1-5~S1-8: FCU quantity Yellow/ green switch Wired controller S32-1: internal water pump;...
  • Page 48 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) (2) DIP switch settings ODU DIP switch S1: S1-1 indicates master/slave unit. It is ON by default. OFF indicates slave unit. ON of S1-2 indicates three-phase unit, and OFF indicates single-phase unit. S2: Preserved S3: DIP switch of unit capacity: from 1 to 4: 120 indicated by 0100, 140 indicated by 0101, 160 indicated by 0110, 180 indicated by 0111;200 indicated by 1000...
  • Page 49: Trial Operation

    TICA's dedicated FCU thermostat can be used for RS485 communication with the main board. The figure below shows the wiring of indoor air side products and the ODU when TICA's dedicated FCU thermostat is used to implement the interlocked control of indoor air side products and the IDU.
  • Page 50: Operation And Use Of Wired Controller

    Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) insulated.  Power distribution system check. Check whether the power voltage is proper; whether all the screws of electrical parts are tightly fastened; check to make sure that the system’s power cords and control cables are wired properly;...
  • Page 51: Screen Description

    Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) 1. Screen description Icon Name Function Query 1) Query errors on the main interface. 1) Tap Menu to enter the function menu on the default interface. Menu 2) Tap Menu to return to the preceding level of menu on the setting interface or query interface.
  • Page 52: Interface Function

    Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) "Ambient" blinks, the ambient temperature for unit (including submodules) operation does not meet operating conditions. Menu interface Menu interface: Tap the up or down button to switch between Jan.
  • Page 53 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) 4) Unit timing settings 1) Current errors Check Unit Error 2) Historical errors 1) Main controller program version Program Version 2) Wired controller program version...
  • Page 54: Repair And Maintenance

    ● For any abnormalities or faults occurring during operation, note to call TICA’s hotline or report them to your local service agency. Never attempt to repair them on your own.
  • Page 55 Do not use unqualified refrigerant, refrigerant substitute or refrigerant additive. Incorrect using method or using unqualified refrigerant, refrigerant substitute or refrigerant additive will lead to unit damage and various safety hazards. Please select qualified refrigerant or call TICA hotline to purchase qualified refrigerant. All the technicians operating refrigerant must have acquired qualification certificates, and know very well and strictly observe the technical requirements, laws and regulations related to refrigerant use, handling, recovery, and recycling.
  • Page 56 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) Check whether water could flow through safety valve hose smoothly.  Clean water filter routinely to prevent clogging.  When the unit is left unused for a prolonged period in winter, drain the water out of the system completely before powering off the unit;...
  • Page 57: Common Faults

    Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) VII. Common Faults Code Fault description Cause Handling Method E001 Inadequate water flow Water flow switch disconnected Check the water flow switch wiring External interlocking K1 E002 External interlocking Check external interlocking K1 wiring disconnected...
  • Page 58 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) device is blocked 1. Temperature sensor gets loose 1. Check its wiring and tighten them Module water inlet wires E025 temperature fault 2. Temperature sensor is damaged 2. Replace temperature sensor 1.
  • Page 59 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) 1. Temperature sensor gets loose 1. Check its wiring and tighten them wires E070 Air suction inlet fault 2. Temperature sensor is damaged 2. Replace temperature sensor Compressor drive E073 hardware fault...
  • Page 60: After-Sales Service

    Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) VIII. After-sales Service  If repair and maintenance service is needed, call the service hotline of TICA. Notes: Improper maintenance or repair may cause water leakage, electric shock or fire. When you need to move or reinstall the unit, call the service hotline of TICA for consultation.
  • Page 61: Names And Content Of Hazardous Substances In Products

    The service life is specified by TICA. The environmental protection service life is not equivalent to the service life of safe use.
  • Page 62 Installation Manual of Inverter Type Household Air Source Heat Pump Chiller (Heat Pump) part exceeds the limit requirement defined in GB/T 26572. Moreover, substitution cannot be implemented at present due to technical reasons, and it will be improved gradually along with technical progress in the future.

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