Expion360 EX-85ASC User Manual

Expion360 EX-85ASC User Manual

Mppt solar charge controller

Advertisement

Quick Links

EX-85ASC
MPPT Solar Charge Controller
USER MANUAL
MODEL EX-85ASC

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EX-85ASC and is the answer not in the manual?

Questions and answers

Summary of Contents for Expion360 EX-85ASC

  • Page 1 EX-85ASC MPPT Solar Charge Controller USER MANUAL MODEL EX-85ASC...
  • Page 2: Let's Get Started

    Lets Get Started...
  • Page 3 SOLAR CHARGE CONTROLLER EX-85ASC Description Your Expion360 Solar Charge Controller utilizes maximum power point tracking (MPPT) technology to optimize the energy captured from the sun. Solar charge controllers are essential to convert the energy from the solar panel(s) into energy that can be used to charge the batteries in your chosen energy storage solution.
  • Page 4 SOLAR CHARGE CONTROLLER EX-85ASC Introduction This unit has many beneficial features to protect the charge controller and provide added utility for the users of our leading-edge products. While our MPPT controllers are protected from damage due to excess internal temperature, we highly recommend installation in a well ventilated cabinet away from other devices that produce large amounts of heat.
  • Page 5: Safety Instructions

    SAFETY Safety Instructions 1. Please read the manual carefully before using the charge controller. 2. There are no parts inside the controller that can be maintained or repaired. The user will void the warranty if the controller is disassembled. 3. Install the controller indoors to prevent exposure of components and prevent water from entering the controller.
  • Page 6 SOLAR CHARGE CONTROLLER EX-85ASC LCD screen with controls (remote mounting possible) Bluetooth 4.0 BLE module built-in Battery ( + ) terminal Battery ( - ) terminal Solar panel ( - ) Solar panel ( + ) RS485 communication interface Button TTL communication port 10.
  • Page 7: Product Features

    FEATURES Product Features • Maximum power point tracking (MPPT) technology with rapid response time, enabling higher efficiency up to 99.9%. • Highly efficient internal conversion circuitry, offering up to 98% efficiency. • Charging output has active voltage stabilization in the case of a sudden open circuit at the battery BMS controller.
  • Page 8: Output Characteristics

    SOLAR CHARGE CONTROLLER EX-85ASC Output Characteristics The maximum power point for photovoltaics often change throughout the day due to fluctuating ambient temperature and light conditions. The MPPT controller can rapidly adjust controller parameters to keep the system at its maximum efficiency. This process is fully automatic and...
  • Page 9 FEATURES Lithium Charging Profile Charging your Expion360 lithium batteries with our MPPT solar charge controller is the optimal way to deliver energy. As the voltage of lithium batteries increases with additional charge from the charge controller, the MPPT technology is able to adjust the output current to maximize utilization of the solar power.
  • Page 10: Installation

    SOLAR CHARGE CONTROLLER EX-85ASC WARNING: Danger, explosion hazard! Never install the controller and a vented battery in the same enclosed space! Also, do not install in an enclosed place where ≥ 6 in battery gas may collect. WARNING: Danger, high voltage hazard! Photovoltaic arrays may generate very high, open-circuit voltages.
  • Page 11 INSTALLATION Step 3: Fasten the controller Hang the controller up, then fix the lower two screws. Step 4: Wire for installation safety We recommend the wiring sequence as illustrated below: WARNING: Danger, electric shock hazard! We strongly recommend connecting a fuse or circuit breaker to the PV array and battery terminals to prevent electric shock hazards during wiring.
  • Page 12 SOLAR CHARGE CONTROLLER EX-85ASC WARNING: Danger, high voltage hazard! Photovoltaic arrays may generate very high, open circuit voltages. Disconnect the circuit breaker or fuse before wiring and be very careful during wiring. WARNING: Danger, explosion hazard! If the positive and negative terminals of the battery, and the wires connected to them, are short-circuited, it may cause a fire or explosion.
  • Page 13: Led Indicator Lights

    LED INDICATOR LIGHTS ② Battery State Color Charge State Green Full battery voltage Yellow Normal battery voltage Red, normal on Battery voltage is below the undervoltage point Red, slow flash Over discharge Red, quick flash Battery overvoltage or over temperature ③...
  • Page 14: Protection Features

    SOLAR CHARGE CONTROLLER EX-85ASC Protection Features Ingress protection Rating: IP32 Input power limited protection If the power of the solar panel is higher than the rated value, the controller will limit the power of solar panel to prevent over current damage. Controller enters current-limiting mode.
  • Page 15: System Maintenance

    PROTECTIONS AND DEVICE CARE System Maintenance In order to maintain the best long-term performance of your charge controller, it is recommended to conduct the following inspections twice a year. • Make sure the airflow around the controller is not obstructed. Remove any visible dust from the heat sink with a vacuum or compressed air.
  • Page 16: Technical Parameters

    SOLAR CHARGE CONTROLLER EX-85ASC Technical Parameters Model MPPT 85 A System voltage 12 V / 24 V / 36 V / 48 V Zero load loss (parasitic draw) 0.54 W Battery voltage 9 V - 64 V Max PV open circuit voltage...
  • Page 17 TECHNICAL PARAMETERS Bluetooth Built-in Bluetooth 4.0 BLE module Internal temperature Linear power reduction to protect protection controller Programmable relay DPST 10 A / 250 VAC; 10 A / 30 VDC Protection function Battery overcharging protection, battery over discharge protection, PV input reverse polarity protection, over temperature protection of controller, over current protection of charging,...
  • Page 18 (2) Press “SELECT” for a short time (3) Press “ENTER” for 2 seconds to save and exit from the settings mode (4) Select “LI” battery type for your Expion360 lithium battery and press “SELECT” to switch between “system voltage” and “battery type”...
  • Page 19 LCD MENU...
  • Page 20 SOLAR CHARGE CONTROLLER EX-85ASC Adjust Settings via Button There is a button on the controller under the access cover which is used in conjunction with the battery type indicator to select the battery type. Generally this method is not used for adjusting settings.
  • Page 21: Product Details

    PRODUCT DETAILS...
  • Page 22 SOLAR CHARGE CONTROLLER EX-85ASC Error Codes Code Fault Condition System Status No error System normal Battery Battery voltage rises to overdischarge overdischarge return voltage and overdischarge prompt is released. Battery Battery voltage is above set overvoltage value. No charging applied to battery.
  • Page 23: Troubleshooting

    TROUBLESHOOTING Solar input voltage Solar panel input voltage at the above charge terminals is above 150 V. Charge controller controller will not accept any specification input from solar until input voltage is below this threshold. Battery not Charge controller will continue connected or BMS charging as soon as BMS has has shut off...
  • Page 24 SOLAR CHARGE CONTROLLER EX-85ASC Troubleshooting Guide Problem Treatment Method Indicator light or LCD is not on Confirm the battery and solar panel are correctly connected and properly torqued at all terminals. No information on LCD Poor communication signal; check the communication wire.
  • Page 25 TROUBLESHOOTING Battery icon indicator light Overvoltage at battery side of flashes quickly without terminals. Inspect the battery. charging. Error code E1 is Charging will resume after displayed. battery voltage falls below a set level. The device cannot be found by Determine whether other mobile phone Bluetooth.
  • Page 26 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / MODEL EX-85ASC...

Table of Contents