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Summary of Contents for Pioneer Athletics P-REX MINI
- Page 1 P-REX MINI: Pioneer Line Remover Operators Manual 4529 Industrial Parkway Cleveland, OH 44135 800-877-1500 PioneerAthletics.com 2021 Rev K...
- Page 2 WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order.
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Page 3: Table Of Contents
Table of Contents GENERAL INFORMATION ....................1 To the New Owner ....................1 Using this Manual ....................1 Warranty ......................2 Model and Serial Number ................... 2 Parts and Service ....................2 SAFETY ........................... 3 Safe Operation ....................3 Service Precautions ..................... 6 Safety and Instructions Decals ................ -
Page 4: General Information
• are qualified and physically able individuals, The Pioneer P-REX Mini uses a Hustler® FasTrak as a base drive unit on which a high-pressure water and properly trained in the operation and Blitz spray system, and a hydraulic brush maintenance of this equipment. -
Page 5: Warranty
Regular maintenance is the best prevention for Model and Serial Number downtime or premature failure. The following pages The serial identification plate, located directly to the contain suggested maintenance information and right of the operator’s platform and in front of the schedules which the operator/mechanic should ROPS mount, contains the model and serial numbers. -
Page 6: Safety
SAFETY death. Reduce the potential for injuries by following these safety instructions. Pay close attention to the safety alert symbol and the instructions that follow it. Failure to comply with these instructions may result in personal injury or death. This safety alert symbol is used to call attention to a message intended to provide a reasonable degree This product is capable of amputating hands and of PERSONAL SAFETY for operators and other... - Page 7 Do not operate if you are fatigued, sick or while Rapid movement of the steering control levers under the influence of alcohol or drugs, if you are in either direction could result in a reaction that pregnant or under 18 years old. can cause serious injury.
- Page 8 death. All slopes require extra caution. If you feel Never stop suddenly while backing down slopes. uneasy on the slope; do not travel on it. This action may result in a reaction of the unit that REMINDER: Only operate on slopes of 15 degrees or can cause serious physical injury.
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Page 9: Service Precautions
• Read and observe all safety warnings in this Tragic accidents can occur if the operator is not alert to the presence of children. Children are often manual. attracted to the machinery. Never assume that Before working on or under the unit, make children will remain where you last saw them. - Page 10 before connecting or disconnecting from battery. To avoid personal injury or property damage, use Wear protective clothing and use insulated tools. extreme care when handling gasoline. Gasoline is Avoid skin and clothing contact with battery acid. extremely flammable and the vapors are explosive. •...
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Page 11: Safety And Instructions Decals
• Long-term exposure to vapors can cause serious • Store away from open flame or spark if there is injury and illness. fuel in tank. • Clean up any gasoline spills. Keep gasoline away from eyes and skin. • Keep face away from nozzle and fuel tank or •... - Page 12 • Clean flammable material from machine. Top of Brush Clutch Switch Prevent fires by keeping engine compartment, top of deck, exhaust area, battery, fuel line, fuel tank and operator’s station clean of accumulated debris. Always clean up spilled fuel and oil. Part Number 601635 A.
- Page 13 Part Number 605604 A. Fast B. Slow Read Operator’s Manual before attempting to C. Choke operate this machine. D. Brush engage/disengage switch K. Wear ear protection, eye protection and safety E. Ignition switch - insert key shoes when operating this equipment. F.
- Page 14 Slope Guide 2021 Rev K...
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Page 15: Operation
Operation not operate the machine in the “ON” (start) Safe Operation Practices position. Refer to the Safety Precautions section of this E. Electronic hour meter [Figure 1] — registers manual for operational and personal safety 1/10 hour increments up to 9,999.9 total hours. information. -
Page 16: Safety Start Interlock System
• check the function of the seat switch. Replace the seat switch if it is not operating properly (is not opening or closing) and if the cause cannot be determined. [Figure 4] Figure 3 Steering control levers [Figure 2 & Figure 3] - these levers control the mower’s speed, direction, stopping, and park brake. -
Page 17: Stopping The Engine
Start the engine by following these steps. Before moving the unit, pull out on the bypass valve 1. Make sure the steering control levers are in the rod [Figure 5] until the notch in the rod hooks over park brake position and the clutch switch is the edge of the slot;... - Page 18 To minimize chance of injury or death from rollover: • Keep ROPS in the raised and locked position and use the seat belt. • Never operate the machine on a slope with the ROPS folded down (lowered position). • There is no roll over protection when the ROPS is in the lowered position.
- Page 19 the webbing. Replace the seat belt if worn or Never operate with the seat platform damaged. improperly secured. The seat platform must be properly secured to prevent the seat from Possible Damage to ROPS moving/tilting in the event of tipping or If the unit has rolled over or the ROPS has been in rollover.
- Page 20 To turn left - move the right steering control lever farther forward from neutral than the left steering control lever. [Figure 8] To turn right - move the left steering control lever farther forward from neutral than the right steering control lever.
- Page 21 at low engine rpm (idle) on a flat open area before Operating Suggestions attempting normal speed operation. An inexperienced operator should not operate on slopes or on uneven terrain. Sharp depressions or raised obstacles (such Before attempting normal speed operation as gutters or curbs) should not be directly an inexperienced operator should: approached at high speed in an attempt to...
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Page 22: Maintenance & Adjustments
MAINTENANCE & ADJUSTMENTS Torque Values Safe Servicing Practices Refer to the Safety Precautions section of this Particular attention must be given to manual for more service safety information. tightening the drive wheel lug nuts. Failure to correctly torque these items may result in the Service Introduction loss of a wheel, which can cause serious damage or personal injury. -
Page 23: Hydraulic System
Master In-Line Fuse This unit has a master in-line fuse (30 amp) in the electrical system. This is the main fuse to protect the complete electrical system. It is located to the left of the engine. [Figure 9] Figure 10 Check the oil level in the hydraulic system after every 50 hours of operation or weekly, whichever occurs first. -
Page 24: Fuel And Evaporative Emissions Control System
prohibited. Federal law and California State law prohibit the following acts or the causing thereof: 1. The removal or rendering inoperative by any person other than for purposes of maintenance, repair, replacement, of any device or element of design incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use, or... -
Page 25: Fuel Evaporation System Filter
designed to leave room for the fuel to expand with fuel temperature changes. [Figure 13] Overfilling the fuel tank may cause the following: • Engine damage • Fire hazard! Figure 14 Figure 13 Fuel Evaporation System Filter This unit has a fuel evaporation system filter. This Use regular unleaded gasoline with an octane rating filter must be checked and replaced every 300 of 87 or higher. -
Page 26: Engine Air Filter
Check the engine oil daily and after every 4 hours of operation. Unit must be level when checking the oil. Engine Air Filter Refer to the Engine Owner’s Manual and This unit has an integrated air filter. Perform engine maintenance schedule for oil recommendation and air filter maintenance per the Maintenance capacities. -
Page 27: General Engine Maintenance
condition of the filter after servicing is completely never run against the bottom of the groove. out of the filter manufacturer’s control. Therefore, Replace the pulley when this is the case, otherwise, on a dust ingested engine failure, there will be no the belt will lose power and slip excessively. -
Page 28: Seat Adjustment
The steering control levers can be adjusted for Seat Adjustment operator comfort. The seat can be adjusted two different ways to obtain the most comfortable position: A. To pivot the upper control levers forward or 1. Use the seat release lever to slide the seat rearward, loosen the cap screws that attach forward and rearward. -
Page 29: Maintenance
MAINTENANCE Maintenance Schedule Figure M-1 & Figure M-2 WEEKLY OR 50 MONTHLY OR * ANNUALLY OR SERVICE AT INTERVALS INDICATED HOURS 100 HOURS 300 HOURS Verify safety start interlock system Prior to each use Visually inspect unit for loose hardware and/or damaged parts Prior to each use Visually inspect tires Prior to each use... -
Page 30: Maintenance Locator Chart
Maintenance Locator Chart Figure M-1 Figure M-2 1. Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tank 7. Hydraulic Oil Expansion Tank 8. Hydraulic Oil Filter 9. Front Wheel Bearing Zerks (2) 10. - Page 31 Maintenance Record Perform the initial hydraulic system oil and filter change after the first 75 hours of use or yearly whichever comes first. Date: Maintenance/Service Performed Date: Maintenance/Service Performed Hour Meter Hour Meter Reading Reading Date: Maintenance/Service Performed Date: Maintenance/Service Performed Hour Meter Hour Meter Reading...
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Page 32: Troubleshooting
TROUBLESHOOTING SYMPTOMS PROBABLE CAUSES SUGGESTED REMEDIES Starting motor does not Steering control levers not in Place steering control levers crank park brake position or switch in park brake position or re- not adjusted adjust switch Clutch switch engaged Disengage clutch switch Weak or dead battery Recharge or replace Electrical connections are... - Page 33 SUGGESTED SYMPTOMS PROBABLE CAUSES REMEDIES Air cooled engine over- Air intake screen or cooling Clean screen and fin heating fins clogged For additional causes See engine manual Low engine oil pressure Low oil level Add oil Oil diluted or too light Change oil and check for source of contamination Failed oil pump...
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Page 34: Torque
TORQUE Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Special Torques section. -
Page 35: Storage
Storage The following items need serviced before storage. If stored for an extended period of time, follow the 3. Run the engine for a minimum of 10 minutes. preparation steps before beginning operation. Allow the engine to cool before changing the General Mower Preparation for Storage engine oil. - Page 36 4. Fill fuel tank(s) with fresh fuel. Run machine at half speed for 5 minutes, checking operation of steering control levers. Stop engine and check for oil leaks, loose fittings, etc. 5. Tighten any bolts that have loosened and make sure all hair pins, cotter pins and clevis pins are in place.
- Page 37 INDEX Battery Service Precautions ........6 Parts and Service ............2 Belts ................ 24 Personal Safety............3 Children..............5 Possible Damage to ROPS ........16 Control Panel ............12 Preparation of Battery for Storage ......32 Controls ..............12 Preparation of Engine for Storage ......32 Draining the Engine Oil ...........
- Page 38 4529 Industrial Parkway Cleveland, OH 44135 800-877-1500 PioneerAthletics.com 2021 Rev K...
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