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R41-LXC100-917Y Product Manual
匯出日期:2023-08-25
修改日期:2023-05-19

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Summary of Contents for Syntec R41-LXC100-917Y

  • Page 1 R41-LXC100-917Y Product Manual 匯出日期:2023-08-25 修改日期:2023-05-19...
  • Page 2 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual About Manual                   Thank you for buying our movable trolley serial product.
  • Page 3 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual • Operator • Technician Warranty The robot and its optional components are delivered after the company's strict quality control, testing and inspection, and the performance is confirmed to meet the company's standards.
  • Page 4 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual • 3.2.1 Robot NETPLC setting •...
  • Page 5: About This Chapter

    联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual 1 1  Safety 1.1 1.1 About this chapter Description ...
  • Page 6 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual Logo Name Description Danger The contents marked with this symbol will cause serious or even fatal injury to personnel and will/may cause serious damage to the robot if not operated in accordance with the regulations.
  • Page 7 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual 1.2.2 1.2.2 Risk Reminder  Elimination of danger...
  • Page 8: Emergency Stop

    联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual Logo Name Description Specification label Label the specifications of the robotic arm and manufacture dates.
  • Page 9: Enabling Switch

    联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual  The emergency stop is used only to stop the robot immediately in case of a hazardous situation. The emergency stop should not be stopped as a normal procedure.
  • Page 10                              –                              R41-LXC100-917Y Product Manual The enabling switch is a switch with two presses and three positions, which only works if the enable switch been pressed and kept in the middle position. If the switch is released...
  • Page 11                              –                              R41-LXC100-917Y Product Manual Anyone entering the robot's workspace must carry the teach pendant with them to prevent others from starting the robot while person is inside.
  • Page 12 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual 1.3.2 1.3.2 Self Safety There are a few simple principles that must be followed in order to operate a robot safely:...
  • Page 13                              –                              R41-LXC100-917Y Product Manual Teach pendant controller lecturers are developed, manufactured and tested in accordance with relevant industry standards and are intended for use only as described in this manual.
  • Page 14                              –                              R41-LXC100-917Y Product Manual All external safety devices such as safety gates, safety gratings, etc. have some type of safety locking mechanism.
  • Page 15: Product Highlights

    联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual 2 2  Double-Layer Trolley Robot Product Overview 提示...
  • Page 16: Precautions Before Operation

    联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual • The electrical control module is highly integrated, combining robot control driver with movable trolley, saving space for electrical component layout.
  • Page 17                              –                              R41-LXC100-917Y Product Manual The material tray and pneumatic gripper need to be supplied with air during operation. The air pressure for equipment supply is (0.5~0.6Mpa).
  • Page 18                              –                              R41-LXC100-917Y Product Manual Spare button: This button hole is left open for customers to customize other required functions.
  • Page 19: Operation Description

                                 –                              R41-LXC100-917Y Product Manual When all plate blank piece are finished, it would carry out change plate process. When the current plate is...
  • Page 20                              –                              R41-LXC100-917Y Product Manual Plate Change:To switch upper and down plate position. Usually used for finished and rough workpieces.
  • Page 21: Alarm Description

                                 –                              R41-LXC100-917Y Product Manual 4、When the blank pieces on the plate are all finished, the change plate progress would be executed.
  • Page 22 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual Alarm Description Solution Resourc R44.0 Emergency suspension Loose handy box/electrical cabinet alarm!...
  • Page 23                              –                              R41-LXC100-917Y Product Manual Consists of 3 parts:1 click button list, 2 status column, 3 main screen;the following is the description of each part:...
  • Page 24                              –                              R41-LXC100-917Y Product Manual highlighted in green when the reel ready button is pressed and switches to gray when the process is complete;...
  • Page 25: Communication Description

    联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual 3 3  Communication 3.1 3.1 Communication Description Double layer trolley robot product and machine tool support two kinds of communication : NETPLC and physical IO.
  • Page 26 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual I point Function Description O point ...
  • Page 27                              –                              R41-LXC100-917Y Product Manual The communication parameter setting front page is consist of three parts:1.Edit mode, 2.machine NETPLC connection setting, 3.
  • Page 28                              –                              R41-LXC100-917Y Product Manual Set the communication between robot and machine . Set machine side parameter is required:...
  • Page 29 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual IO flight  Point I Function IO flight Poin Function ...
  • Page 30 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual IO flight  Point I Function IO flight Poin Function ...
  • Page 31 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual IO flight  Point I Function IO flight Poin Function ...
  • Page 32: Specification Parameter

    联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual 4 4 Technique Specification 4.1 4.1 Specification Parameter Specification Parameter Table LEANTEC double layer trolley robot product respective specification is as follow:...
  • Page 33 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual Double layer trolley robot product Install way 1.When the speed is smaller than 70%, it could be placed directly...
  • Page 34 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual · In the actual use , please consider the effect to workspace of download way.
  • Page 35                              –                              R41-LXC100-917Y Product Manual output flange may effect robot axis rotation range. Be aware of the end of gripper interference area when self- designed.
  • Page 36: Auxiliary Equipment

    联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual Electric box category  Electrical box H...
  • Page 37 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual Side install hole figure Desktop install hole size figure Physical picture Note:The side install hole size figure...
  • Page 38: Environment Condition

    联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual 5 5 Install 5.1 5.1 Environment Condition ...
  • Page 39                              –                              R41-LXC100-917Y Product Manual 2、The arm and double layer trolley robot product cabinet are separated packaging.
  • Page 40                              –                              R41-LXC100-917Y Product Manual demanded to fixed it to the ground. (in case of loose screw, it should use with flat washer, spring washer)...
  • Page 41 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual Category Name  Number  M16 chemical bolt  2 pieces...
  • Page 42 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual Bolt specification(mm)  M20 Breaking pull(KN)(C30 31.87 45.57...
  • Page 43: Electric Connection

                                 –                              R41-LXC100-917Y Product Manual • Ensure the hole clean before installing the screw. And there should be no water accumulation; the mounting hole is generally 2mm larger than the bolt diameter.
  • Page 44 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual Wiring 5.3.2 5.3.2 User wiring  double layer trolley robot product ...
  • Page 45 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual I plate PNP connection diagram Note:(the diagram I plate PNP connection O plate output point is +24V.
  • Page 46                              –                              R41-LXC100-917Y Product Manual Choose 8mm tube with a 8 turn 8 interfaces for blow(Ensure the blow...
  • Page 47                              –                              R41-LXC100-917Y Product Manual Leading the wires from the electrical cabinet to the terminal block. As the figure, there are 7 O0-O5(the plate pull and gripper open signal)...
  • Page 48: Function Test

                                 –                              R41-LXC100-917Y Product Manual                    It demands for four 4mm tube to connect dual control solenoid valve to controlling gripper cylinder through tube package.
  • Page 49                              –                              R41-LXC100-917Y Product Manual contact LEANTEC engineers for assistance. This completes the inspection before using the robot. ...
  • Page 50: Maintenance Safety

    联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual 6 6  Maintenance & Preservation  6.1 6.1 Maintenance Safety  ...
  • Page 51 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual 6.2.1 6.2.1 Inspection Interval and Inspection Item Inspection Description Accurate inspection&repair item is necessary for durability, error-proof and safety.
  • Page 52 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual Tool Name Usage Figure Yellow oil gun...
  • Page 53 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual Tool Name Usage Figure Wire strippers...
  • Page 54: Change Battery

    联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual Number Internal hexagon cylindrical head screws Torque(NM)...
  • Page 55 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual 1.Click setting under "ready""4 level 2. Enter the original setting page and return permission""teach mode" ...
  • Page 56                              –                              R41-LXC100-917Y Product Manual c.Connect the back cover and the bottom, fixing with "6-internal M4 screw";...
  • Page 57                              –                              R41-LXC100-917Y Product Manual J1/J2/J3/J4 axis reducer, the motor button gearbox and hand part lubricating oil must change lubricating oil every 20000 hours or every 4 years based on following steps (every 10000 hours or 2 years ...
  • Page 58                              –                              R41-LXC100-917Y Product Manual Remove the cover pointed by the arrow in the above figure, and you could found injecting port. J1 injection port is on the button of the robot.
  • Page 59 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual 6.4.2 6.4.2 Trolley Robot Product Vulnerable List LEANTEC plate trolley robot vulnerable components list is as follow.
  • Page 60: Zero Point Calibration

    联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual 7 7 Robot Zero Point 7.1 7.1 About Robot Mechanical Zero-point What is mechanical zero point? The robot would pre-defined an original status, the robot respective remains 0 in this posture.
  • Page 61 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual item R41-LA917-6-Y Standard schematic diagram R41-LA917-6-Y serial robot all joints use  standard sticker. ...
  • Page 62 联达产品/LEANTEC Products                              –                              R41-LXC100-917Y Product Manual Operate Description In joint coordinate jog mode, please calibrate Different robots have different mastering the robot starting from axis 1.

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