Related Manuals for RynoWorx AirBoss 300-V2
Summary of Contents for RynoWorx AirBoss 300-V2
- Page 1 AirBoss 300-V2 Operator's Manual RA-SSY-0027 RA-SSY-0028 RA-SSY-0030 *RA-SSY-0030 Pictured Above RC-SUM-0014 - Rev 2...
- Page 2 RA-SSY-0028 RA-SSY-0027...
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Page 3: Safety And General Information
⚠ Failure to follow all safety precautions can result in serious injury or death ⚠ RynoWorx Inc. assumes no liability for any accident or injury incurred through improper use of machine ⚠ CHECK ENGINE, COMPRESSOR, AND HYDRAULIC OIL LEVELS BEFORE FIRST USE ⚠... -
Page 4: Factory Calibrations
Factory Calibrations: Your AirBoss was calibrated using: • 2.0 GPM tips with water • 50 psi in the expansion tank • regulator set to 90psi Your AirBoss was factory tested for several hours, and calibrated to meet the following performance specifications: •... -
Page 5: Required Tools
Required Tools Your AirBoss spray system should arrive completely assembled. No tools are required to begin operation. Suggested tools to have on hand: • 12" Pipe Wrench (with 2.5" Jaw) • Adjustable wrench (1.5” width) or Channel Lock pliers • Ratchet set •... -
Page 6: Engine Details
Engine Details The Entry & Standard AirBoss systems are equipped with a Kohler SH265 engine The Pro AirBoss system is equipped with a Kohler CH395 engine REPAIRS/SERVICE PARTS Kohler genuine service parts can be purchased from Kohler authorized dealers. To find a local Kohler authorized dealer visit KohlerEngines.com or call 1-800-544-2444 (U.S. -
Page 7: Part Diagrams
2 PART DIAGRAMS Merge PDF part diagrams... -
Page 8: Operation
3 OPERATION 3.1 Operation Guidelines • The AirBoss system was pre-tested for leaks before shipping, however, we recommend that you test the system using WATER to ensure you do not have leaks before moving onto sealant • The air-pump is self-priming •... - Page 9 Filter baskets Your system comes with 2 sizes of filter baskets. 4 mm (approx. 5/32”) and 5.5 mm (approx. 7/32”). We recommend using the larger basket for emulsion and sealers with more solid, and the smaller filter for coal tar sealers.
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Page 10: Compressor Operation
3.2 Compressor Operation Auto Idle Throttle Control Cable (kick-down) Your AirBoss Spray system is equipped with an auto idle kickdown to lower engine RPM when the compressor tanks are full. This cable runs from the brass valve to the throttle on your engine. This sensor is attached between the compressor and the tank and will reduce the engine RPM when the target PSI has been achieved. - Page 11 Compressor & Air Tanks: NOTE: You must fully open the pressure relief valves at the bottom of BOTH tanks at the end of each day. Condensation and sediment can form and shorten the life of the tanks.
- Page 12 Setting the desired pressure: 1. Gauge that displays the current pressure in the tanks 2. Regulator valve to adjust desired operating air pressure • Clockwise to increase pressure, counter-clockwise to decrease • Push to lock, pull to unlock 3. Gauge that displays the operating air pressure Note: the regulator will be set to 90 psi from the factory on all AirBoss 300 models...
- Page 13 Expansion tank: Your AirBoss is equipped with an expansion tank that helps to minimize pulses created by the diaphragm pump. This expansion tank has a bladder inside that can be charges with air to help dial in the perfect amount a dampening.
- Page 14 Airline Valve: The AirBoss unit is equipped with a ball valve to control the air flow to the diaphragm pump. This valve should be closed when not in use, and open during all operations. THE PUMP CANNOT WORK WITH THE VALVE CLOSED. CLOSED OPEN...
- Page 15 Water Separator: There is also a water separator attached to this valve. During normal operation, water will collect in the reservoir and will need to be emptied. It can be emptied by pushing upwards on the bottom of the vial.
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Page 16: System Modes
3.3 System Modes Agitation: Entry / Standard System Notes: • we suggest that you turn the agitation handle a few times hourly to prevent aggregate from settling • Agitation handle is approximately 3:1 (3 turns of handle = 1 turn inside tank) •... - Page 17 Input Modes 1) Main 300-gallon Tank This is going to be the way you will be operating most of the time. Feeding from your main 300-gallon tank. • Close the 1.5” valve at the front/top of the unit (connected to the filter pot) •...
- Page 18 Output Modes 1) Recirculation Mode This is one of 2 ways that you can mix your product. This will output back into the 300-gallon tank to help mix your product before beginning work • Close the 1.5” valve at the front/top of the unit (connected to the filter pot) •...
- Page 19 2) Spray Mode This is how you will be operating your system most of the time. Spraying through your spray wand. • Close the 1.5” valve at the front/top of the unit (connected to the filter pot) • Open the 2” valve at the front/bottom of the unit (connected to the tank) •...
- Page 20 Travel Mode Make sure to secure the pins on the manway as well as the pin on the agitation handle before transporting the unit. In order to reduce any risks of spillage while traveling, we recommend that you close ALL FOUR valves whenever traveling with the unit.
- Page 21 3.3.1 Spray Wand Operation The spray wand included with this system has a ball valve handle to accurately control the flow of sealer. Please refer to the following diagram for the valve positions. 3.4 Transferring Sealer from a Drum (Transfer kit sold separately) Mix the sealer with a drum mixer for several minutes before transferring 1.
- Page 22 4. Set up the valves on the unit to prepare for transfer. • Close the 1.5” valve at the front/top of the unit (connected to the filter pot) • Close the 2” valve at the front/bottom of the unit (connected to the tank) •...
- Page 23 5. Remove the cap and connect the other end of the transfer hose to the SECONDARY input on the AirBoss 6. Open the 1.5” valve at the front/top of the unit (connected to the filter pot) 7. Start the pump to begin transferring sealer.
- Page 24 3.5 Transferring Sealer from a Tote (Transfer kit sold separately) 1. Mix the sealer with a drum mixer for several minutes before transferring 2. Connect the 2” female cam lock on the 15’ transfer hose to outlet port on the tote. 3.
- Page 25 4. Remove the cap and connect the other end of the transfer hose to the SECONDARY input on the AirBoss 5. Open the 1.5” valve at the front/top of the unit (connected to the filter pot)
- Page 26 6. Open the valve at the tote outlet. 7. Loosen the lid on the top of the tote 8. Start the pump to begin transferring sealer.
- Page 27 Quick Start Guide...
- Page 29 3.6 Starting the Engine Kohler - SH265 (Entry and Standard models) 1. Engine RPM (automatically controlled) 2. Choke ON ➔ OFF 3. Fuel ➔ ON OFF...
- Page 30 SH265 Starting: 1. Turn the fuel shut-off valve to ON position 2. Turn the engine on/off switch to ON position 3. Start the engine as follows: Cold engine: a. Place the throttle control midway between the SLOW and FAST positions b.
- Page 31 Kohler – CH395 (Pro models) 1. Engine RPM (automatically controlled) 2. Choke ON ➔ OFF 3. Fuel Secure Lever OFF ➔ RUN Staring Instructions 1. Slide the fuel secure lever to the ON position 2. Start the engine as follows: Cold engine: a.
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Page 32: Maintenance
4 MAINTENANCE Table A: Maintenance Schedule Before After Every Every Every Every Every Maintenance Procedure Each Each 1000 Hours Hours hours hours Check Engine Oil Level Check Compressor Oil Level Check Hydraulic Oil Level * Check Airline Oiler level * Check Fuel Level Close compressor tank drain valves (both) Check all connections for hoses, spray wands, belts,... -
Page 33: Changing Engine Oil
4.1 Changing Engine Oil Place the engine on a level surface and place a suitable container under the drain plug bolt 1. Remove the oil filler cap 2. Remove the drain plug bolt and drain plug washer 3. Drain the oil into a suitable container Please dispose of used oil in a manner that is compatible with the environment. -
Page 34: End Of Season Maintenance
4.3 End of season maintenance 1. Drain as much sealant from the tank into long term storage containers. • You can connect the recirculation hose to the storage tank and use the system to push sealant into the container • or use gravity feed from the main tank input •... - Page 35 11. Turn the crank 2 full revolutions by pulling the pull cord gently this is to assure even coating on cylinder wall 12. Replace the spark plug and spark plug wire 13. If possible, store equipment out of weather in a shed or garage a.
- Page 36 Troubleshooting: <INSERT TS GUIDE HERE>...
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