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Allied Motion TCI HarmonicGuard Series Installation, Operation And Maintenance Manual

Drive-applied harmonic filter
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HarmonicGuard
Series
Drive-Applied Harmonic Filter
Installation, Operation, and Maintenance Manual
TCI, LLC
W132 N10611 Grant Drive
Germantown, Wisconsin 53022
Phone: 414-357-4480
Fax: 414-357-4484
Helpline: 800-824-8282
Web Site: www.transcoil.com
©
2019 TCI, LLC All rights reserved
Product No: 28557-1
ADD The part # box
Effective: 9/15/23
Version: R

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  • Page 1 ® HarmonicGuard Series Drive-Applied Harmonic Filter Installation, Operation, and Maintenance Manual TCI, LLC W132 N10611 Grant Drive Germantown, Wisconsin 53022 Phone: 414-357-4480 Fax: 414-357-4484 Helpline: 800-824-8282 Web Site: www.transcoil.com © 2019 TCI, LLC All rights reserved Product No: 28557-1 ADD The part # box Effective: 9/15/23 Version: R...
  • Page 2 No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of TCI, LLC. The information in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual.
  • Page 3 Revision Description Date Release 10/16/13 Added Fuse Monitor Option 02/03/14 Added Heater & Vibration Pad Options 09/10/14 Added 600V Option 11/24/14 Changed P/N to 28557-1 Updated Part Numbering System 01/04/16 Added Floor Stand Option Updated 480V Watts Loss 03/28/17 Updated tables Updated 600V and 400V Fuse 06/19/17 Recommendation Table...
  • Page 4 Performance Guarantee Select and install the appropriate HarmonicGuard ® Passive Harmonic Filter in a variable torque, variable frequency AC drive application, within our published technical specifications and we guarantee that the input current distortion will be less than or equal to 5% THID for standard HarmonicGuard Series filters at full load, and less than 8% at 30% load.

  • Page 5: Table Of Contents

    HarmonicGuard Filter Manual Table of Contents 1.0 SAFETY................................7 ..........................7 AFETY NSTRUCTIONS VERVIEW ............................7 ARNINGS AND AUTIONS ..........................8 ENERAL AFETY NSTRUCTIONS 2.0 GENERAL INFORMATION..........................9 ..............................9 NTENDED UDIENCE ........................9 ARMONIC UARD AMILY ESCRIPTION .............................9 ECEIVING NSPECTION ............................9 TORAGE NSTRUCTIONS TCI L ..........................10 IMITED ARRANTY OLICY...
  • Page 6 HarmonicGuard Filter Manual Assembly Objects ............................122 Waveform Data .............................. 126 6.0 PQCONNECT TROUBLESHOOTING ......................127 ..................127 ARMONIC UARD ASSIVE ILTER TATUS ARNING ............................127 ECEIVING NSPECTION .......................... 127 ONNECTIVITY OARD ROBLEM ..........................129 OMMUNICATION ROBLEMS ..........................130 EBUG TATUS ONDITIONS ............................

  • Page 7: Safety

    HarmonicGuard Filter Manual 1.0 Safety 1.0 Safety Safety Instructions Overview This section provides the safety instructions which must be followed when installing, operating, and servicing the HarmonicGuard Passive filter. If neglected, physical injury or death may follow, or damage may occur to the filter or equipment connected to the HarmonicGuard filter. The material in this chapter must be read and understood before attempting any work on or with the product.

  • Page 8: General Safety Instructions

    HarmonicGuard Filter Manual 1.0 Safety General Safety Instructions These safety instructions are intended for all work at the HarmonicGuard. Additional safety instructions are provided at appropriate points in other sections of this manual. Warning Be sure to read, understand, and follow all safety instructions.

  • Page 9: General Information

    HarmonicGuard Filter Manual 2.0 General Information 2.0 General Information Thank you for selecting the HarmonicGuard Passive filter. TCI has produced this filter for use in many variable frequency drive (VFD) applications that require input power line harmonic current reduction. This manual describes how to install, operate, and maintain the HarmonicGuard filter. Please contact TCI Technical Support or visit TCl Support for additional information.

  • Page 10: Tci Limited Warranty Policy

    HarmonicGuard Filter Manual 2.0 General Information TCI Limited Warranty Policy TCI, LLC (“TCI”) warrants to the original purchaser only that its products will be free from defects in materials and workmanship under normal use and service for a period originating on the date of shipment from TCI and expiring at the end of the period described below: Product Family Warranty Period...

  • Page 11: Pre-Installation Planning

    HarmonicGuard Filter Manual 3.0 Pre-Installation Planning 3.0 Pre-Installation Planning Verify the Application Make sure that the HarmonicGuard filter is correct for the application. The voltage rating of the filter must match the input voltage rating of the connected drive. The horsepower and current ratings of the filter must be appropriate for the connected load.

  • Page 12: Part Numbering System

    HarmonicGuard Filter Manual 3.0 Pre-Installation Planning Part Numbering System Figure 1 below identifies the significance of each character in the HarmonicGuard part number. The example part number, HGP0150AW1C2000 designates an HGP filter that is rated 150 HP, 480 volts, 60 Hz, Type 1 Enclosure, with contactor, PQconnect with EtherNet/IP, no other options. It includes a line reactor, tuning reactor, and capacitors in a UL Type 1 enclosure.
  • Page 13 HarmonicGuard Filter Manual 3.0 Pre-Installation Planning Table 1: HarmonicGuard Technical Specifications Electrical Characteristics 60 Hz, 3 Phase: 480, 600 VACs Voltage / Frequency Ratings 60 Hz, 3 Phase: 208, 240 VACs 50 Hz, 3 Phase: 380, 415 VACs 3Ø Phase With Contactor as low as 0.0 kVAR/HP Without Contactor 0.15 kVAR/HP (HGL) kVAR Ratings...

  • Page 14: Harmonicguard Filter Overview

    HarmonicGuard Filter Manual 3.0 Pre-Installation Planning HarmonicGuard Filter Overview ® The HarmonicGuard Passive Filter provides a low impedance path for the major harmonic currents demanded by Variable Frequency Drives (VFDs). This greatly reduces the number of harmonic currents flowing through the electrical power distribution system, bringing those harmonic currents in line with the IEEE-519 standard for harmonic distortion mandated by an increasing number of utilities.
  • Page 15 HarmonicGuard Filter Manual 3.0 Pre-Installation Planning Floor Stand Option (F) The Floor Stand Option is intended for use in applications which require the HG enclosure to be elevated from the floor. The Floor Stand option consists of 12” steel feet available for Type 3R enclosures 150 HP and below only.
  • Page 16 HarmonicGuard Filter Manual 3.0 Pre-Installation Planning Over-temperature/Thermal Switch (T) This option includes an over-temperature switch installed on both the Line Reactor and the Tuning Reactor. On each reactor, over-temperature switches are wired to a terminal block separate from the power terminals. The over-temperature switch opens if unpredicted heating occurs.

  • Page 17: Installation Guidelines

    HarmonicGuard Filter Manual 4.0 Installation Guidelines 4.0 Installation Guidelines Installation Checklist The following are the key points to be followed for a successful installation. These points are explained in detail in the following sections of this manual. Make sure that the installation location will not be exposed to corrosive or combustible airborne contaminants.

  • Page 18: Mounting

    HarmonicGuard Filter Manual 4.0 Installation Guidelines Mounting The harmonic filter must be mounted vertically on a smooth, solid surface, free from heat, dampness, and condensation. If you are mounting an open panel unit in your own enclosure, you must provide an enclosure that is adequately sized and ventilated sufficiently to prevent overheating.

  • Page 19: Filter's Schematic

    HarmonicGuard Filter Manual 4.0 Installation Guidelines Filter’s Schematic Inspect the installation to make sure that all equipment has been completely and correctly installed in accordance with the Installation Guidelines section of this manual. • Check to see that the cooling fan(s) are operating in units so equipped. •...

  • Page 20: Torque Values

    HarmonicGuard Filter Manual 4.0 Installation Guidelines Torque Values Table 2: HarmonicGuard (HG) 480V Terminal Wire Size Capacity Range and Tightening Torque (CU) Line/Load Connections Ground Connection HP Rating Wire Range Torque Lbs-in (N-m) Wire Range Torque Lbs-in (N-m) 18 AWG to 4 AWG 20 lbs-in (2.26 N-m) 14 AWG to One 10 AWG 35 lbs-in (4.0 N-m)
  • Page 21 HarmonicGuard Filter Manual 4.0 Installation Guidelines Table 3: HarmonicGuard (HG) 600V Terminal Wire Size Capacity Range and Tightening Torque (CU) Line/Load Connections Ground Connection Torque Lbs-in (N- HP Rating Wire Range Torque Lbs-in (N-m) Wire Range 18 AWG to 4 AWG 20 lbs-in (2.26 N-m) 14 AWG to One 10 AWG 35 lbs-in (4.0 N-m)
  • Page 22 HarmonicGuard Filter Manual 4.0 Installation Guidelines Table 4: HarmonicGuard (HG) 208V – 240V Terminal Wire Size Capacity Range and Tightening Torque (CU) Line/Load Connections Ground Connection Part Voltage Torque Lbs-in Torque Lbs-in Wire Range Wire Range Number Rating (N-m) (N-m) 14 AWG to 6 AWG 30 lbs-in (3.39 N-m) 14 AWG to One 10 AWG...

  • Page 23: Sccr Fusing Requirements

    HarmonicGuard Filter Manual 4.0 Installation Guidelines SCCR Fusing Requirements See the tables below for specific HarmonicGuard Solution for line fusing requirements that must be supplied to comply with the 100kA SCCR. Table 5: HGP Customer Installed Line Fuse Requirements to comply with the 100kA SCCR Voltage Size Customer Installed Line Fuse Requirements to Comply with the 100 kA SCCR...
  • Page 24 HarmonicGuard Filter Manual 4.0 Installation Guidelines HGP Fuse Tables Table 7: Fuse Table for HGP 480 Volt, 60Hz Models HGP Rating Branch Circuit Fuse Current Rating Typical Line Current (Included Internal to HGP Unit) Fuse or Circuit Breaker (HP) Rating (Customer (J or T) Supplied) 1000...
  • Page 25 HarmonicGuard Filter Manual 4.0 Installation Guidelines Table 8: Fuse Table for HGP 240 Volt, 60Hz Models Branch Circuit Fuse Current Rating Typical Line Current Fuse or (Included Internal to HGP Unit) Circuit Breaker Rating (Customer Rating Supplied) (J or T) (HP) 250/250 (Parallel Branches) 400/400 (Parallel Branches)
  • Page 26 HarmonicGuard Filter Manual 4.0 Installation Guidelines Table 10: Fuse Table for HGP 600 Volt, 60Hz Models Branch Circuit Fuse Current Rating Typical Line Current Fuse or (Included Internal to HGP Unit) Circuit Breaker Rating (Customer Rating Supplied) (J or T) (HP) 1000 1100...
  • Page 27 HarmonicGuard Filter Manual 4.0 Installation Guidelines Table 11: Fuse Table for HGP 380-415 Volt, 50Hz Models Branch Circuit Fuse Current Rating Typical Line Current Fuse or (Included Internal to HGP Unit) Circuit Breaker Rating (Customer Rating Supplied) (J or T) (kW) 18.5 1000...
  • Page 28 HarmonicGuard Filter Manual 4.0 Installation Guidelines HGL Fuse Tables Table 12: Fuse Table for HGL 480 Volt, 60Hz Models Branch Circuit Fuse Current Rating Typical Line Current Fuse Rating (Included Internal to HGL Unit) or Circuit Breaker Rating (HP) (Customer Supplied) (J or T) 1000 1200...
  • Page 29 HarmonicGuard Filter Manual 4.0 Installation Guidelines HGP Watt Loss Table 14: 480 V HGP Watts loss Open Type 1 Type 3R 1150 1150 1200 1425 1500 1500 1575 1625 1650 1975 2020 2025 1800 1875 1875 1950 2000 2025 2175 2550 2275 2500...
  • Page 30 HarmonicGuard Filter Manual 4.0 Installation Guidelines Table 15: 600 V HGP Watts loss Open Type 1 Type 3R 1100 1100 1175 1350 1400 1400 1500 1575 1575 1450 1500 1500 1825 1900 1900 1450 1875 1550 1950 2350 2010 1800 2200 1875 1850...
  • Page 31 HarmonicGuard Filter Manual 4.0 Installation Guidelines HGL Watt Loss Table 16: 480 V HGL Watts loss Open Type 1 Type 3R 1046 1062 1062 1217 1235 1235 1454 1476 1476 1411 1432 1432 1548 1571 1571 1842 1869 1869 2053 2083 2083 1976...
  • Page 32 HarmonicGuard Filter Manual 4.0 Installation Guidelines Table 17: 600 V HGL Watts loss Open Type 1 Type 3R 1182 1200 1200 1306 1325 1325 1452 1474 1474 1766 1792 1792 1566 1589 1589 2079 2110 2110 1984 2014 2014 2034 2064 2064 2341...

  • Page 33: Pqconnect Connectivity

    HarmonicGuard Filter Manual 5.0 PQconnect Connectivity 5.0 PQconnect Connectivity HarmonicGuard Filter with PQconnect Overview The PQconnect is an integrated controls option for TCI’s industry leading passive harmonic filter used for filtering the input of variable frequency motor drives (VFDs). In the passive harmonic filter, the PQconnect provides basic tuned circuit contactor control and provides unit status detection, metering, waveforms, and power quality data.

  • Page 34: Communication Options And Connections

    HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Communication Options and Connections PQconnect is an industry-leading monitor and control option for TCI’s passive harmonic filter. Currently, three communication methods allow users to access their filters remotely: Modbus RTU, EtherNet/IP, and Bluetooth wireless technology. Free software applications such as PQvision desktop and mobile app are provided for communication option Modbus RTU and Bluetooth wireless technology for real-time filter line/load voltage, current metering values, visual voltage and current waveforms, and spectrum data.
  • Page 35 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Table 18: Power & Communications Terminals Terminal Description Label Rating Phase A J1, J2, J3 Phase B For factory use; Measurement connection points 600 VAC Phase C 1,2,3,4 Not Connected For factory use, only used for filters with dual Current transformer connections 5,6,7,8 tuned circuits...

  • Page 36: Wiring And Configuration

    HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Wiring and Configuration The PQconnect implements a Modbus RTU Master/Slave device, which supports two-wire RS-485 signal levels. The PQconnect communication port used for the Modbus RTU interface is connected directly to the PCB. An optional EtherNet/IP communication can be selected for the standard PQconnect board.
  • Page 37 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Table 22: EtherNet/IP Connector Pin Definitions for Port 1 & 2 J16 Header Pinout Signal Name Signal Type Port 1 Port 2 Table 23: Modbus RTU Protocol Settings Setting Default Value IP Address 192.168.1.35 Gateway 0.0.0.0 Subnet...

  • Page 38: Modbus Rtu

    HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Modbus RTU The PQconnect Modbus RTU network communication interface transmits and receives command and status data from the PQconnect Modbus master over an RS-485 serial link. Modbus RTU is a simple serial communications protocol originally developed by Modicon for use with Programmable Logic Controllers (PLCs) in control of industrial devices.
  • Page 39 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Table 25: PQvision PC Navigation Options Description Communication Status and Communication Port To determine the COM port, go to Device Manager Ports (COM & LPT) and finding “USB Serial Port.” Note: If Modbus settings differ from the default values shown in Table 20: Modbus Connector Pin Definitions, then cycle power of the HarmonicGuard Passive filter.
  • Page 40 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity PQconnect Reset command: If changing the Modbus settings, the user will be required to reset the PCB after saving settings. This can be easily done through the menu by clicking menu and Reset PQconnect. The reset command will only work if the PCB is communicating with the desktop application or Modbus network.
  • Page 41 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Figure 9: Relay and Status Settings Menu Table 27: Relay and Status Settings Menu Designators Name Description Enable and Disable status detections. Depending on which status conditions the user would like to view. The column labeled Relay & LED will show the LED pattern of the status detection and send a warning.
  • Page 42 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Figure 10: Modbus Settings Menu Table 28: Modbus Settings Menu Designators Name Description Allows the user to change Modbus settings for PQvision. When Application - changing the Modbus settings for the Application the user will have to PQvision select the apply button for the new settings to take effect.
  • Page 43 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Figure 11: Bluetooth Settings Menu Table 29: Bluetooth Settings Menu Designators Name Description By default, Bluetooth will be enabled. Users can disable or enable the Bluetooth module at tech and factory access. Bluetooth Make sure to Save settings after making all selections on your PQconnect board.
  • Page 44 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Figure 12: EtherNet/IP Settings Menu Table 30: EtherNet/IP Settings Menu Designators Name Description Read Only EtherNet/IP Configuration information about the PQconnect board. DHCP by default will be disabled. Configuration To configure IP Address, Sub net, and Gateway, please use the third- party utility application, HMS IPconfig provided by Anybus.
  • Page 45 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Figure 13: Parameter List Table 31: Parameter List Designators Name Description The parameter list allows the user to view feedback and setpoints reported by the PQconnect. The parameter list can be accessed by Parameter List clicking Parameter List in the Menu drop down.

  • Page 46: Example Application Using "Simply Modbus Master 8.1.0

    HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Example Application Using “Simply Modbus Master 8.1.0” The Modbus RTU network interface port is configured for RS-485 signal levels. The following example uses an RS-485 to USB converter to connect the PQconnect to a laptop PC running the Modbus RTU master application.

  • Page 47: Example Setup Instructions To Read Data From The Pqconnect Unit

    HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Example Setup Instructions to Read Data from the PQconnect Unit • Connect the cable to the “J5” communication header. • Connect USB end to the computer. Determine the assigned COM port number for the RS-485 to USB converter using the computer device manager control panel.

  • Page 48: Pqconnect Quick Start Unit Software Setup

    HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Figure 17: WRITE Screen • Select “0” in the field “Values to Write” to close the contactor or “1” to open the contactor. PQconnect Quick Start Unit Software Setup • Verify connections to the PCB via ModbusRTU over RS485 before filter is energized. •...

  • Page 49: Modbus Rtu Register Map

    HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Modbus RTU Register Map The input and output registers from the HarmonicGuard Passive filter are mapped to the Modbus Analog Output Holding Registers starting at address 40000 to 49999 and Analog Input Registers starting at address 30000 to 39999. Parameter Tables shown below are broken down into parameter groups with a size of 16 bits.
  • Page 50 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Source Utility Line Phase to Phase Voltage Line voltage phase BC RMS, V_LINE_BC_RMS (B-C) (10 = 1.0 Volts) Range: 0 to 1000 Vrms Source Utility Line Phase to Phase Voltage Line voltage phase CA RMS, V_LINE_CA_RMS (C-A) (10 = 1.0 Volts)
  • Page 51 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Load current phase A THD, I_LOAD_A_THD (10 = 1.0%) Load current phase B THD, I_LOAD_B_THD (10 = 1.0%) Load current phase C THD, I_LOAD_C_THD (10 = 1.0%) Tuned circuit voltage phase V_TUNE_A_RMS AB RMS, (10 = 1.0 Volts) Tuned circuit voltage phase V_TUNE_B_RMS...
  • Page 52 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity number indicates capacitive power Range: 0 to 1000 kVAR Filter output Displacement Power Factor – Negative values indicate lagging power factor. P_LOAD_POWER_FACTOR Load power factor, (%) 1,000 = 1.00 Unity PF -950 = 0.95 Lagging PF 950 = 0.95 Leading PF Range: -99 to 1000 Measured Load real power,...
  • Page 53 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Line Current 7th Harmonic I_LINE_B_HARM_7 Phase B, (10 = 1.0%) Line Current 11th Harmonic I_LINE_B_HARM_11 Phase B, (10 = 1.0%) Line Current 13th Harmonic I_LINE_B_HARM_13 Phase B, (10 = 1.0%) Line Current 17th Harmonic I_LINE_B_HARM_17 Phase B, (10 = 1.0%)
  • Page 54 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Indicates if the filter is running at its maximum current capacity SYS_AT_CAPACITY Filter at maximum capacity 0 = Nominal 1 = At Capacity Board will give a status condition of Filter controls temperature, overtempt if it exceeds 75C or undertemp if T_AMBIENT (10 = 1.0 deg C) the temperature descends past -40C...
  • Page 55 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity STATUS_FILTER_LOAD_ Filter load status relay action RELAY_ACTION_RO enable bit mask STATUS_FILTER_A_CNT_ Filter status A tune contactor ACTION_RO action enable bit mask Not EtherNet Enabled Reference Filter Status Table in IOM STATUS_FILTER_B_CNT_ Filter status B tune contactor To enabled desired status detections, enter ACTION_RO action enable bit mask...
  • Page 56 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Not EtherNet Enabled Level of parameter access to read and/or change parameter inputs PARAM_ACCESS_LEVEL_ Parameter access level 0 = Base access 1 = Tech access 2 = Factory access Indicates the present state of the parameter state machine - Read only value 0-11, PARAM_STATE...
  • Page 57 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Not EtherNet Enabled Contactor will open when it reaches the Contactor close/open CNT_CLOSE_KVAR_ hysteresis percentage hysteresis for kVAR control, HYSTERESIS_RO Default: 10 = 10% (kVAR) Range: 5% to 100% Not EtherNet Enabled Displays set value of contactor closed delay time CNT_CLOSE_DELAY_RO Contactor close delay, (sec)
  • Page 58 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Not EtherNet Enabled 0 = None 1 = Odd MB_PARITY_RO Modbus parity 2 = Even Filter Relay Input Status 0 =Enabled RELAY_INPUT_STATUS Digital relay input status 1 = Disabled Not EtherNet Enabled Customer External Control Input 1 Read- Only: J7 of the PCB 0 = Disabled RELAY_INPUT_1_CONFIG_...
  • Page 59 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Not EtherNet Enabled BGM Security level. High Security mode blocks new pairing BGM_SECUIRTY_LEVEL_ Wireless Security level requests. Passkey changes each time a connection is attempted. 0 = Low Security 1 = High Security Not EtherNet Enabled Read only value of BGM Numeric ID BGM_NUMERIC_ID_RO Wireless Numeric Identifier...
  • Page 60 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity System null timer - Indicates whether the unit is calibrating. Factory PCB calibration timer In units of 10s of milliseconds (600 = 6 SYS_NULL_TMR value seconds) 0 = Unit is not in Calibration Mode 1 = Unit is in Calibration Mode Processor Internal Heartbeat Counter System interrupt heartbeat...
  • Page 61 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Table 34: Setpoints Register Map Register Parameter Name Description Default & Ranges Notes Address Offsets Note that defaulting the flash will clear all calibration data and require that the calibration procedure be re-run. 9 = Save Current Values to Flash 21 = Set User Access Parameter...
  • Page 62 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Unit rated current, Default:2500 Filter rated Current RATED_CURRENT (10 = 1.0 Amps) Range:30 to 15000 Range: 3 to 1500 Arms Default:4800 Unit rated voltage, Filter Rated Voltage RATED_VOLTAGE Range:1200 to (10 = 1.0 Volts) Range: 120 to 690 Vrns 6900 Unit rated utility...
  • Page 63 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Filter status A tune Default:1 Reference Filter Status STATUS_FILTER_A_CNT_ACTION contactor action Table in IOM Range:0 to 65535 enable bit mask To enabled desired status detections, enter bit mask Filter status B tune Default:36863 from table by converting to STATUS_FILTER_B_CNT_ACTION contactor action Range:0 to 65535...
  • Page 64 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Modbus Baud Rate ModbusRTU device Default: 11520 = 115200 baud Default:11520 MB_BAUD_RATE baud rate, rate Range:0 to 11520 (bits per second) 960 = 9600 baud rate 3840 = 38400 baud rate 0 = None ModbusRTU device Default:2 MB_PARITY...
  • Page 65 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Load current balance onset Default:75 I_LOAD_BALANCE_ONSET threshold, Range:10 to 90 (Percent rated current) Load current balance clear Default:80 I_LOAD_BALANCE_CLEAR threshold, Range:10 to 90 (Percent rated current) Load current Default:4 I_LOAD_BALANCE_DELAY balance delay time, Range:1 to 3600 (sec) Load current balance minimum...
  • Page 66 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity (10 = 1.0 deg C) Controls Default:5 T_AMBIENT_OT_DELAY overtemperature Range:1 to 3600 delay time, (sec) Voltage THD high onset threshold, Default:80 FAULT_HIGH_THD_ONSET (percent rated Range:20 to 200 voltage) Voltage THD high clear threshold, Default:110 FAULT_HIGH_THD_CLEAR (percent rated Range:20 to 200...
  • Page 67 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity calculation line phase C Magnitude scalar Default:4000 for current I_TUNE_EST_A_SCALAR Range: -32768 to Value set by Factory calculation tune 32767 phase A Magnitude scalar Default:4000 for current I_TUNE_EST_B_SCALAR Range: -32768 to Value set by Factory calculation tune 32767 phase B...
  • Page 68 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Default:1820 Line reactor tap I_TUNE_TAP_GAIN Range:-32768 to Value set by Factory turn coupling gain 32767 Default:16384 Voltage THD gain V_THD_SCALAR Range:-32768 to Value set by Factory adjustment factor 32767 Default:16384 Current THD gain I_THD_SCALAR Range:-32768 to Value set by Factory adjustment factor...
  • Page 69 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Load Current Offset Default:2048 I_LOAD_C_OFFSET Phase A for CT Value set by Factory Range:0 to 8192 input Default:683 Offset for controls Value set by Factory T_AMBIENT_OFFSET Range:-8192 to temperature Value set by Factory 8192 Default:16384 Line reactor voltage V_DIFF_LINE_A_SCALAR...
  • Page 70 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity calibration cosine phase C Tune current Default:0 estimation I_TUNE_EST_A_SIN_NULL Range:-32768 to Value set by Factory calibration sine 32767 phase A Tune current Default:0 estimation Not EtherNet Enabled I_TUNE_EST_A_COS_NULL Range:-32768 to calibration cosine Value set by Factory 32767 phase A Tune current...
  • Page 71 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Lower 16 bits of the Default:0 PCB_SERIAL_NUM_0 PCB serial number Range:0 to 65535 Test number of the Default:0 PCB_TEST_NUM PCB serial number Range:0 to 65535 Default:0 Diagnostic poke SYS_POKE_0 Range:-32768 to variable 0 32767 Default:0 Diagnostic poke SYS_POKE_1...
  • Page 72 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Filter rated capacitance configuration Unit rated Default:0 Used for tune circuit no load RATED_CAP_CONFIG capacitance Range:0 to 1 current configuration 0 = Delta 1 = Wye Only used for filters with dual Current transformer Default:0 tuned circuits CT_ENABLE...
  • Page 73 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Filter Status Register References Table 35: Filter Status References 16-bit values Register B Status Detection TUNE_PHASE_LOSS_A TUNE_PHASE_LOSS_B TUNE_PHASE_LOSS_C TUNE_BALANCE_LOSS_A TUNE_BALANCE_LOSS_B TUNE_BALANCE_LOSS_C TUNE_UNDERCURRENT_A TUNE_UNDERCURRENT_B TUNE_UNDERCURRENT_C TUNE_OVERCURRENT_A TUNE_OVERCURRENT_B TUNE_OVERCURRENT_C UNDER_TEMP OVER_TEMP CPU_ERROR TUNE_REACTOR_THERMAL_SW Register A RECLOSE_LIMIT NCP_FAULT_A NCP_FAULT_B LINE_REACTOR_THERMAL_SW...

  • Page 74: Waveform Data

    HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Table 37: Filter Load Status References 16-bit values Status Detection BALANCE_A BALANCE_B BALANCE_C OVERCURRENT_A OVERCURRENT_B OVERCURRENT_C Waveform Data The waveform data displayed by the PQconnect is available in the Modbus read analog input register data space. Use function code 4 for reading inputs. Table 38: Waveform Data Waveform Address...

  • Page 75: Bluetooth Wireless Technology

    HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Bluetooth Wireless Technology PQconnect offers Bluetooth wireless technology which is usable for PQvision App for Android & Apple devices. With the PQvision mobile app, monitoring and controlling your passive filter has never been easier. For setup instructions and tutorials on the mobile app visit: PQvision Mobile follow the instructions below.
  • Page 76 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity 4. Once the passkey is successfully entered, all filter data will be presented. Changing Settings Once connected to a PQconnect select on the menu icon device, on the right-hand corner of the 2. Top the unlock button to unlock parameter access.

  • Page 77: Ethernet/Ip

    The EtherNet/IP version of the PQconnect board is capable of Implicit I/O data communication with a PLC, HMI, SCADA, or other EtherNet/IP scanner device. TCI LLC, An Allied Motion Company is an ODVA licensed vendor (Vendor ID 1583). See our EtherNet/IP EDS File and Conformance Info on the HarmonicGuard Product page on our website for information about our Declaration of Conformity and EDS File.

  • Page 78: Wiring For Ethernet/Ip Communication

    HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Wiring for EtherNet/IP communication The dual PQconnect board ethernet RJ45 connectors are located at J16 on the PQconnect board. See Figure 5: PQconnect Connections as a reference. It is highly recommended to use an ethernet Cat 5/6 cable for the connection to the PQconnect board and the target device.

  • Page 79: Ip Address Configuration For Ethernet/Ip Communication

    HarmonicGuard Filter Manual 5.0 PQconnect Connectivity IP Address Configuration for EtherNet/IP communication To use EtherNet/IP with a PLC/HMI/SCADA device, the PQconnect EtherNet/IP module with a different IP address than 192.168.1.35. Which may be needed if the device is being connected has a different subnet mask of your network/internet.
  • Page 80 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity 3. It is also possible to set the IP address and configure other networks in the EtherNet/IP module using its bult in web server via an internet browser window. a. First the IP address of the PQconnect board and type the IP address into the browser search bar.

  • Page 81: Viewing Ethernet/Ip Data On A Website

    HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Viewing EtherNet/IP Data on a Website The PQConnect board with EtherNet/IP option has the capability to be viewed by using a website. This eliminates the need for a PLC/HMI to access the same data that can be accessed via EtherNet/IP Follow these steps for viewing data on a website.”...

  • Page 82: Using Pqconnect Board With Rslogix 5000 Via Ethernet/Ip

    HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Using PQConnect Board with RSLogix 5000 VIA EtherNet/IP This example will go through setting up RSLogix 5000 to enable a generic PLC to communicate with the PQConnect board via EtherNet/IP. This is a generic example which should be used as a guide when setting up your system.
  • Page 83 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Figure 23: EDS File Registration 4. After selecting the file, click on the Next button and then Next on the next window. 5. A new Window should pop up with the title “Change Graphic Image” as shown in the figure below with the TCI, LLC logo.
  • Page 84 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity 6. Afterwards you should get a new window saying, “Would you like to register the following device” and then the word TCI PQconnect (TM) below that message. Click Next and the PQconnect board will be registered in Studio 5000. Figure 25: Final Task Summary Screen 7.
  • Page 85 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Viewing the PQconnect device in RSLogix 5000 1. Open Studio 5000 and create a new project or open your existing project. Choose your PLC and the number of Expansion I/O modules your PLC has. 2.
  • Page 86 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Figure 27: PQconnect Board in Module 4. Select the PQconnect device so that it’s highlighted in blue and click on create. 5. A new window like the figure below should appear after the module has been created. Figure 28: Module Created Screen 6.
  • Page 87 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Figure 29: Controller Organizer Location with PQconnect Viewing Rockwell’s Licensed EDS AOP and Controller Tags 1. To view PQconnect device EDS Generated Add on profile located the device in Controller Organizer and double clock on the device. 2.
  • Page 88 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Figure 31: Parametetr Sub Section Screen 4. Parameters can also be viewed based on group selection. An example of the THD group being selected and viewed is shown below. Figure 32: THD Group Selection Screen 5.
  • Page 89 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Figure 33: PQconnect Consuming and Producing Data Unhide the Tags for “PQconnect: I” to view the Process Data running. The PQconnect board should be communicating data back and forth such as the line voltages and current. The figure below displays a PQconnect device being run in data simulation mode with Process data running.
  • Page 90 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Using Explicit Controller Messaging To leverage Explicit Controller Messaging in Studio 5000, follow these steps to establish efficient and direct communication between controllers. 1. Begin by navigating to the “Controller Tags” section in the project tree and configure the necessary tags for your messaging application.
  • Page 91 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Using Implicit Controller Tags In Studio 5000, Implicit Controller Messaging offers a seamless way to establish communication between various devices within an industrial automation system. To implement Implicit Controller Messaging follow the steps below: 1.

  • Page 92: Ethernet/Ip Eds File And Conformance Info

    HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Figure 38: VLineBCPlot Waveform Array Example 3. This will gather all the data for the waveform array. To grab one value of the array at every index. A counter and move function block will have to be used in order to get store one value in a controller tag.

  • Page 93: Ethernet/Ip Register Map

    HarmonicGuard Filter Manual 5.0 PQconnect Connectivity EtherNet/IP Register Map All EtherNet/IP Parameters in the register map can be accessed via explicit controller messaging via a generic CIP message block in Rockwell Studio 5000. The class ID for all Parameters will be 0xA2 in hex with the Instance ID corresponding to the Register Map Instance ID value.
  • Page 94 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity table by converting to decimal Line status Range: 0 to 65535 STATUS_LINE detection active bit Default:0 (LineStatusActive) mask STATUS_FILTER_LOAD Filter load status Default:0 (LoadStatusActive) detection bit mask Filter status A STATUS_FILTER_A_ENABLE_RO detection enable Default:0 (FilterStatusEnabledA) bit mask Filter status B...
  • Page 95 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Field Bus FIELDBUS_STATUS_A communication Default:0 (FBStatusA) status A Register Field Bus FIELDBUS_STATUS_B communication Default:0 (FBStatusB) status B Register System Calibration Status Read- only SYS_NULL_STAT Factory PCB Default:0 0 = Not Calibrated (PCBCalStatus) calibration status 1 = Unit Calibrated Six-bit bitmask of Calibration Status of Current Channels...
  • Page 96 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Line status tune STATUS_LINE_CNT_ACTION Default:64 contactor action (LineStatusCntEn) Range:0 to 65535 enable bit mask Reference Filter Status Table in Filter load status STATUS_FILTER_LOAD_CNT_ACTION tune contactor Default:0 To enabled desired status (LoadStatusCntEn) action enable bit Range:0 to 65535 detections, enter bit mask from mask...
  • Page 97 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Device Register Map This register map contains the main Device parameters used to define the Filter software, Bluetooth, EtherNet/IP, and Input parameters. Note that some parameters shown below may not exist in the parameter database/ or shown in PQVision. These parameters have been reserved for future use.
  • Page 98 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Customer External Control Input 1: J7 of the PCB 0 = Disabled 1 = Tuning Reactor Thermal Switch RELAY_INPUT_1_CONFIG Relay input 1 Default:0 Input (Relay1Config) configuration Range:0 to 4 2 = Line Reactor Thermal Switch Input 3 = Reset Command 4 = External Control Input Customer External Control Input 2: J8...
  • Page 99 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Control Register Map This register map contains parameters which are used to control the Harmonic Guard filter. Note that some parameters shown below may not exist in the parameter database/ or shown in PQVision. These parameters have been reserved for future use and are enabled in EtherNet/IP EDS File.
  • Page 100 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity 150 = Load Values from Flash 200 = Restore Defaults to Flash 300 = Restore Calibration Defaults Indicates whether waveform Waveform data is being captured TRACE_GO_DONE Default:0 capture trigger 0 = Capture Done (WaveformTrigCmd) Range:0 to 1 command 1 = Start Capture...
  • Page 101 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Used to navigate to bootloader, which launches BOOTLOADER_START Bootloader Default:0 the main program (BootCmd) command Range:0 to 2 0 = No Action 1 = Start Bootloader 2 = Start Recovery System Magnitude Calibration System 0 = Disable SYS_MAG_CAL_ENABLE Default:0...
  • Page 102 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Communication Register Map This register map contains parameters which are used to communicate back and forth with the Harmonic Filter. Note that some parameters shown below may not exist in the parameter database/ or shown in PQVision. These parameters have been reserved for future use and are enabled in EtherNet/IP EDS File.
  • Page 103 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity BGM Security level. High Security mode blocks new BGM_SECUIRTY_LEVEL Wireless security Default:0 pairing requests. Passkey changes (WLSecurityLevel) level Range:0 to 1 each time a connection is attempted. 0 = Low Security 1 = High Security BGM_NUMERIC_ID Wireless numeric Default:0...
  • Page 104 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Power Register Map This register map contains parameters that are used to store and calculate the power output and input of the harmonic filter. Note that some parameters shown below may not exist in the parameter database/ or shown in PQVision.
  • Page 105 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Slope factor Slope factor applied to applied to nameplate kVAR for kVAR PF_KVAR_SLOPE nameplate contactor control. Default:0 (KVARSlope) kVAR for kVAR Range: -32768 to 32767 contactor control. Intercept factor Intercept factor applied to applied to nameplate kVAR for kVAR nameplate contactor control.
  • Page 106 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Voltage Register Map This register map contains parameters that are used to Line and Tune Voltages in RMS, the voltage in these parameters described by a factor of 10, meaning that a value of 10 indicates 1.0 Vrms.
  • Page 107 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity THVD Register Map This register map contains parameters that are used to Line and Tune Total Harmonic Voltage Distortion percentages, the THVD percentages are described by a factor of 10, meaning that a value of 10 indicates 1.0 %. Note: All parameters with an asterisk (*) in the description will require the Tech level access codes parameter key A: 0x007D (125) and parameter key B: 0xEA6E (60014).
  • Page 108 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Current Register Map This register map contains parameters that are used to Line and Tune Currents in Amps RMS. Note that some parameters shown below may not exist in the parameter database/ or shown in PQVision.
  • Page 109 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity THID Register Map This register map contains parameters that are used to Line and Tune Currents in Total Harmonic Current Distortion percentages, the THID percentages are described by a factor of 10, meaning that a value of 10 indicates 1.0 %. Note: All parameters with an asterisk (*) in the description will require the Tech level access codes parameter key A: 0x007D (125) and parameter key B: 0xEA6E (60014).
  • Page 110 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Scalar Register Map This register map contains the Scalar parameters used during PCB and Unit Calibration of the filter. Many of the values are set by TCI, LLC and should not be changed unless suggested by an TCI, Application Engineer.
  • Page 111 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Default:5982 V_LINE_SCALAR_B Magnitude scalar for Range: -32768 to (VLineBScalar) line voltage phase BC 32767 Default:5982 V_LINE_SCALAR_C Magnitude scalar for Range: -32768 to (VLineCScalar) line voltage phase CA 32767 Default:5982 V_LOAD_SCALAR_A Magnitude scalar for Range:-32768 to (VLoadAScalar) load voltage phase AB 32767...
  • Page 112 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Calibration Reference Register Map The Calibration Reference Register map contains parameters used by the PQconnect board for factory calibration of the PCB and the Users Unit. Note that some parameters shown below may not exist in the parameter database/ or shown in PQVision. These parameters have been reserved for future use.
  • Page 113 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Value set by Factory I_LINE_EST_C_SIN_NULL Line current estimation Default:0 (ILineEstCalC) calibration sine phase C Range:-32768 to 32767 Value set by Factory I_TUNE_EST_A_SIN_NULL Tune current estimation Default:0 (ITuneEstCalA) calibration sine phase A Range:-32768 to 32767 Value set by Factory I_TUNE_EST_B_SIN_NULL Tune current estimation...
  • Page 114 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Offset Register Map The Offset Register map contains parameters used by the PQconnect board for factory calibration of the PCB and the Users Unit for offsetting any current, voltage, and temperature readings. Note that some parameters shown below may not exist in the parameter database/ or shown in PQVision.
  • Page 115 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity I_LINE_C_OFFSET Line Current Offset Default:2048 (ILineCOffset) Phase A for CT Input Range:0 to 8192 I_LOAD_A_OFFSET Load Current Offset Default:2048 (ILoadAOffset) Phase A for CT input Range:0 to 8192 I_LOAD_C_OFFSET Load Current Offset Default:2048 (ILoadCOffset) Phase A for CT input Range:0 to 8192 T_AMBIENT_OFFSET...
  • Page 116 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Onset and Delay Register Map The Onset and Delay Register map contains parameters used by the PQconnect board for fault and status detection logic. Onset is the level at which the fault/status detection activates changing the threshold can cause fault to occur earlier or later.
  • Page 117 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Tune circuit fundamental I_TUNE_UC_ONSET Default:65 undercurrent onset threshold (ITuneUCOnset) Range:10 to 100 , (percent rated current ) Tune circuit fundamental I_TUNE_UC_CLEAR Default:70 undercurrent clear threshold, (ITuneUCClear) Range:15 to 100 (percent rated current ) Tune circuit fundamental I_TUNE_UC_DELAY Default:3 undercurrent delay time,...
  • Page 118 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Tech Access Register Map The Tech Access Register map contains parameters used developers for testing the PQconnect board and filter or left for future implementation and is only usable for TCI, LLC. Note: All parameters with an asterisk (*) in the description will require the Tech level access codes parameter key A: 0x007D (125) and parameter key B: 0xEA6E (60014).
  • Page 119 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Diagnostic DIAGONSTIC_FEEDBACK_6 Feedback Default:0 (DiagFb6) Parameter 6 Diagnostic DIAGONSTIC_FEEDBACK_7 Feedback Default:0 (DiagFb7) Parameter 7 Diagnostic DIAGONSTIC_FEEDBACK_9 Feedback Default:0 (DiagFb9) Parameter 7 Diagnostic DIAGONSTIC_FEEDBACK_10 Feedback Default:0 (DiagFb10) Parameter 10 Diagnostic DIAGONSTIC_FEEDBACK_11 Feedback Default:0 (DiagFb11) Parameter 10 Diagnostic DIAGONSTIC_FEEDBACK_12 Feedback...
  • Page 120 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Diagnostic DIAG_SETPOINT_13 Default:0 Setpoint (DiagSP13) Range:0 to 0 Parameter 13 Diagnostic DIAG_SETPOINT_14 Default:0 Setpoint (DiagSP14) Range:0 to 0 Parameter 14 Diagnostic DIAG_SETPOINT_15 Default:0 Setpoint (DiagSP15) Range:0 to 0 Parameter 15 Diagnostic DIAG_SETPOINT_16 Default:0 Setpoint (DiagSP16) Range:0 to 0 Parameter 16...
  • Page 121 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Read Only Register Map Note that some parameters shown below may not exist in the parameter database/ or shown in PQVision. These parameters have been reserved for future use. Note: All parameters with an asterisk (*) in the description will require the Tech level access codes parameter key A: 0x007D (125) and parameter key B: 0xEA6E (60014).

  • Page 122: Assembly Objects

    HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Assembly Objects All assembly objects used for EtherNet/IP are of a connection type CLASS 1 for a CIP generic Message type. Class 1 connection refers to an implicit IO connection where a scanner device makes a connection with an adapter device and requests an implicit I/O connection.
  • Page 123 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Producing Assembly Data Producing Assembly Data or also known as Input Assembly data is data moving towards the scanner which allows the PQconnect to read data. The instance ID for this Producing Data is 100 (0x64) with a size of 180 bytes, 2 bytes per parameter.
  • Page 124 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity 72-73 VTuneCATHD 74-75 ITuneARMS 76-77 ITuneBRMS 78-79 ITuneCRMS 80-81 ITuneATHD 82-83 ITuneBTHD 84-85 ITuneCTHD 86-87 SLine 88-89 PLine 90-91 QLine 92-93 PFLine 94-95 SLoad 96-97 PLoad 98-99 QLoad 100-101 PFLoad 102-103 PLoadAlt 104-105 VLoadABRatio 106-107 VLoadBCRatio 108-109...
  • Page 125 HarmonicGuard Filter Manual 5.0 PQconnect Connectivity 156-157 DiagFb9 158-159 DiagFb10 160-161 DiagFb11 162-163 DiagFb12 164-165 DiagFb13 166-167 DiagFb14 168-169 DiagFb15 170-171 DiagFb16 172-173 DiagFb8 174-175 RatedCurrent 176-177 RatedVoltage 178-179 RatedFreq HarmonicGuard IOM Manual...

  • Page 126: Waveform Data

    HarmonicGuard Filter Manual 5.0 PQconnect Connectivity Waveform Data The waveform data displayed by the PQconnect is available over EtherNet/IP using the ADI object class with the code 0xA2 to access data. Refer to Reading and writing to PQconnect Waveform Arrays for more information.

  • Page 127: Pqconnect Troubleshooting

    HarmonicGuard Filter Manual 6.0 PQconnect Troubleshooting 6.0 PQconnect Troubleshooting HarmonicGuard Passive Filter Status Warning If the desktop interface indicates a status warning, hover over the status detection for a brief description. Depending on the condition there are multiple ways to try and clear the status warnings. Only qualified electricians should carry out all electrical installation &...
  • Page 128 HarmonicGuard Filter Manual 6.0 PQconnect Troubleshooting Table 61: LED Functions LED Color Description Green Tuned circuit contactor control 1 Green Optional 2 Status LED/ tuned circuit contactor control 2 Green Status LED Green Microprocessor Status LED Green RS485 Communication is active Green 24V LED Green...

  • Page 129: Communication Problems

    HarmonicGuard Filter Manual 6.0 PQconnect Troubleshooting Communication Problems • J5 Communication Header with the power de-energized from the filter, check wiring leading to J5 header ▪ If the user is using a different RS485 converter than the example above, please follow the datasheet for the A &...

  • Page 130: Debug Status Conditions

    HarmonicGuard Filter Manual 6.0 PQconnect Troubleshooting Debug Status Conditions Based on the status condition there are various ways a status can appear. Some status conditions are not critical and are used as warnings. Before investigating the filter internally, disengage supply voltage to the filter.

  • Page 131: Contactor Problem

    HarmonicGuard Filter Manual 6.0 PQconnect Troubleshooting Contactor Problem Parameter 257 Contactor Status can be used to determine why the PQconnect board is not closing the tuned circuit contactor. The following tables define what a specific contactor status code value means and list potential resolutions to allow the contactor to close. Note that some setpoint parameters require tech level parameter access to be viewable over the serial connection or via the PQvision software.
  • Page 132 HarmonicGuard Filter Manual 6.0 PQconnect Troubleshooting Table 65: Contactor Codes Code Description Resolution The contactor is open due to a filter, filter line, or filter load status detection being detected that is configured to open the tuned circuit contactor when detected. The PQconnect continuously monitors the internal conditions of the HGP passive filter and the external conditions of the filter line and load currents and voltages.
  • Page 133 HarmonicGuard Filter Manual 6.0 PQconnect Troubleshooting Table 66: Contactor Codes Code Description Resolution An internal contactor automatic reclose event is pending but the contactor is being held open because the number of re-close attempts in a set time has been exceeded. The PQconnect continuously monitors the internal conditions of the HGP passive filter and the external conditions of the filter line and load currents and voltages.

  • Page 134: Ethernet/Ip Problem

    HarmonicGuard Filter Manual 6.0 PQconnect Troubleshooting EtherNet/IP Problem Any Connection, Configuration, and status information can be shown on PQvision dedicated Ethernet setting page. All data is updated in real-time with Ethernet LED status corresponding to B40 Module LEDS located on the PQconnect board. LED status codes are all labeled on the table below.
  • Page 135 HarmonicGuard Filter Manual 6.0 PQconnect Troubleshooting Table 67: PQconnect LED Codes Name PQconnect Color Flashing Off Indicator On Indicator Online, one or more No power, no IP connections Online, no connections LED1A Green address, or no link established (CIP established class 1 or 3) On or more connections Duplicate IP Address,...

  • Page 136: Maintenance And Service

    HarmonicGuard Filter Manual 7.0 Maintenance and Service 7.0 Maintenance and Service HarmonicGuard Filter Reliability and Service Life The HarmonicGuard filter has been designed to provide a service life that equals or exceeds the life of the VFD. It has been thoroughly tested at the factory to assure that it will perform reliably from the time it is put into service.
  • Page 137 TCI, LLC W132 N10611 Grant Drive Germantown, Wisconsin 53022 Phone: 414-357-4480 Fax: 414-357-4484 Helpline: 800-824-8282 Web Site: www.transcoil.com © 2019 TCI, LLC All rights reserved Product No: 28557-1 Effective: 09/15/2023 Version: R...

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