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Allied Motion TCI HarmonicShield Series Installation, Operation And Maintenance Manual

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HarmonicShield
Series
Harmonic Filter
Installation, Operation, and Maintenance Manual
TCI, LLC
W132 N10611 Grant Drive
Germantown, Wisconsin 53022
Phone: 414-357-4480
Fax: 414-357-4484
www.transcoil.com
©
2023
Publication No: 30208
Effective: 10/18/2023
Rev: F

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Summary of Contents for Allied Motion TCI HarmonicShield Series

  • Page 1 ® HarmonicShield Series Harmonic Filter Installation, Operation, and Maintenance Manual TCI, LLC W132 N10611 Grant Drive Germantown, Wisconsin 53022 Phone: 414-357-4480 Fax: 414-357-4484 www.transcoil.com © 2023 Publication No: 30208 Effective: 10/18/2023 Rev: F...
  • Page 2 No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of TCI, LLC. The information in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual.
  • Page 3 Revision Description Date Release 08/01/16 Added SCCR Statement 09/12/16 Updates to torques and specs 10/12/16 Update to Installation Instructions & Technical 09/13/17 Specifications Addition of 700 HP to 1,000 HP filters and PQconnect 12/10/21 option Added HSE & HSL design, EtherNET I/P, and 10/18/23 Bluetooth update.
  • Page 4 Performance Guarantee Select & install the appropriate HarmonicShield® passive filter in a variable torque, variable frequency AC drive (VFD) application, or electronically commutated motor (ECM) within our published technical specifications & we guarantee that the input current distortion will be less than or equal to 5% THID HarmonicShield at full load, and less than 8% at 30% load.

  • Page 5: Table Of Contents

    Table of Contents 1.0 SAFETY ................................7 ............................7 AFETY NSTRUCTIONS VERVIEW .............................. 7 ARNINGS AND AUTIONS ............................8 ENERAL AFETY NSTRUCTIONS 2.0 GENERAL INFORMATION ..........................9 ............................... 9 NTENDED UDIENCE ..........................9 ARMONIC HIELD AMILY ESCRIPTION ..............................9 ECEIVING NSPECTION ..............................
  • Page 6 PQvision PC application Screen Elements ......................31 Example Application Using “Simply Modbus Master 8.1.0” ................39 Example Setup Instructions to Read Data from the PQconnect Unit ..............39 Example Setup Instructions to Write Data to the PQconnect Unit ..............40 PQconnect Quick Start Unit Software Setup ......................

  • Page 7: 1.0 Safety

    HarmonicShield Filter Manual 1.0 Safety 1.0 Safety Safety Instructions Overview This section provides the safety instructions which must be followed when installing, operating, and servicing the HarmonicShield filter. If neglected, physical injury or death may follow, or damage may occur to the filter or equipment connected to the HarmonicShield filter.

  • Page 8: General Safety Instructions

    HarmonicShield Filter Manual 1.0 Safety General Safety Instructions These safety instructions are intended for all work on the HarmonicShield. Additional safety instructions are provided at appropriate points in other sections of this manual. Warning Be sure to read, understand, and follow all safety instructions.

  • Page 9: 2.0 General Information

    HarmonicShield Filter Manual 2.0 General Information 2.0 General Information Intended Audience This manual is intended for use by all personnel responsible for installing, operating, and maintaining the HarmonicShield passive filters. Such personnel are expected to have knowledge of electrical wiring practices, electronic components, and electrical schematic symbols.

  • Page 10: Tci Limited Warranty Policy

    HarmonicShield Filter Manual 2.0 General Information TCI Limited Warranty Policy TCI, LLC (“TCI”) warrants to the original purchaser only that its products will be free from defects in materials and workmanship under normal use and service for a period originating on the date of shipment from TCI and expiring at the end of the period described below: Product Family Warranty Period...

  • Page 11: 3.0 Pre-Installation Planning

    HarmonicShield Filter Manual 3.0 Pre-Installation Planning 3.0 Pre-Installation Planning Verify the Application Make sure that the HarmonicShield filter is correct for the application. The voltage ratings of the filter must match the input voltage rating of the connected load. The filter's rated frequency must match the power source's line frequency.

  • Page 12: Hse Ecm-Applied Filter

    HarmonicShield Filter Manual 3.0 Pre-Installation Planning HSE ECM-Applied Filter The HarmonicShield (HSE) provides a low-impedance path for the major harmonic currents demanded by Electronically Commutated Motors (ECMs). This greatly reduces the number of harmonic currents flowing through the electrical power distribution system, bringing those harmonic currents in line with the IEEE-519 2022 standard for harmonic distortion mandated by an increasing number of utilities.

  • Page 13: Part Number Encoding

    HarmonicShield Filter Manual 3.0 Pre-Installation Planning Part Number Encoding Figure 1: Example HarmonicShield HSD Nameplate identifies the significance of each character in the HarmonicShield part number. The example part number, HSE0100AW31010, designates an HSE filter is rated 100 HP, 480 volts, 60 Hz. It includes a line reactor, tuning reactor, and capacitors in a UL Type 3R enclosure, along with a Contactor and PQconnect board.

  • Page 14: Product Technical Specifications

    HarmonicShield Filter Manual 3.0 Pre-Installation Planning Product Technical Specifications Table 1: HarmonicShield Technical Specifications. lists the major technical specifications for the HarmonicShield Filter. Table 1: HarmonicShield Technical Specifications Electrical Characteristics 480 V, 3 phase, 60 Hz Voltage/Frequency Ratings 600 V, 3 phase, 60 Hz (HSD/HSL) HSD/HSL: 480V: 6.5 to 1200 Amps Current Ratings 600V: 3.9 to 960 Amps...

  • Page 15: Harmonicshield Filter Overview

    HarmonicShield Filter Manual 3.0 Pre-Installation Planning HarmonicShield Filter Overview The HarmonicShield Filter provides a low-impedance path for the major harmonic currents demanded by VFDs or ECMs. This greatly reduces the amount of harmonic current flowing through the electrical power distribution system, bringing those harmonic currents in line with the IEEE-519 standard for harmonic distortion mandated by an increasing number of utilities.
  • Page 16 HarmonicShield Filter Manual 3.0 Pre-Installation Planning Table 3: 600 V HSD/HSL Standard Ratings and Dimensions Power Max Load Losses Rating HEIGHT WIDTH DEPTH PQconnect WEIGHT Amps* (HP) (in.) (in.) (in.) (lbs.) 25.7 16.4 19.6 25.7 16.4 19.6 25.7 16.4 19.6 25.7 16.4 19.6...

  • Page 17: Harmonicshield Options

    HarmonicShield Filter Manual 3.0 Pre-Installation Planning Table 5: 480 V HSE Type 1 with Contactor and PQconnect Standard Ratings and Dimensions Power Rating Max ECM Losses MAX HEIGHT MAX WIDTH MAX DEPTH MAX WEIGHT (HP) Load Amps (in.) (in.) (in.) (lbs.) 27.0 16.4...
  • Page 18 HarmonicShield Filter Manual 3.0 Pre-Installation Planning will supply a separate 120V source to a terminal block which feeds the contactor. It is recommended that the user contact be programmed to open the contactor below 33% motor power. For variable torque (fan) loads this will be approximately below 70% speed, so at-speed contact may be used.

  • Page 19: Lugs Option

    HarmonicShield Filter Manual 3.0 Pre-Installation Planning Lugs Option The Lug Option is available for 480V HarmonicShield filters 75 HP and above for HSD filters and 60 HP and above for HSE filters. For 600 V HarmonicShield filters lug options are available for 100 HP and above, only available in the HSD Solution.

  • Page 20: 4.0 Installation Guidelines

    HarmonicShield Filter Manual 4.0 Installation Guidelines 4.0 Installation Guidelines Installation Checklist The following are the key points to be followed for a successful installation. These points are explained in detail in the following sections of this manual. • Make sure that the installation location will not be exposed to corrosive or combustible airborne contaminants, excessive dirt, or liquids.

  • Page 21: Working Space

    HarmonicShield Filter Manual 4.0 Installation Guidelines Working Space Provide sufficient access and working space around the unit to permit ready and safe installation, operation, and maintenance. Make sure that the installation conforms to all working space and clearance requirements of the National Electrical Code (NEC) and/or any other applicable codes. Provide sufficient unobstructed space to allow cooling air to flow through the unit.

  • Page 22: Power Wiring

    HarmonicShield Filter Manual 4.0 Installation Guidelines Power Wiring Caution Use copper wire that is appropriate for the voltage and current rating of the equipment. The wire selection must conform to the requirements of the National Electrical Code (NEC) and/or other applicable electrical codes. Use copper wire with an insulation temperature rating of 90°C or higher.

  • Page 23: Hsd/Hsl Connection Diagrams And Wire Size Capacity

    HarmonicShield Filter Manual 4.0 Installation Guidelines HSD/HSL Connection Diagrams and Wire Size Capacity Figure 3 : HSD/HSL with PQConnect Connection Diagram for Low Power Ratings Figure 4 : HSD/HSL with PQConnect Connection Diagram 15 HP and Above ® HarmonicShield IOM Manual...
  • Page 24 HarmonicShield Filter Manual 4.0 Installation Guidelines Figure 5 : HSD/HSL Connection Diagram for Low Power Rating Figure 6 : HSD/HSL Connection Diagram 15 HP and Above ® HarmonicShield IOM Manual...
  • Page 25 HarmonicShield Filter Manual 4.0 Installation Guidelines Table 9: HSD/HSL Motor Power Terminal Wire Size Capacity Range and Tightening Torque (Cu) Unit Line/Load Connections Ground Connection Lug Kit Wire Range** Torque lbs-in (N-m) Wire Range** Torque lbs-in (N-m) 3 to 30 at 480 Volt N.A.* 18 AWG to 4 AWG 30 lbs-in (3.4 N-m)

  • Page 26: Hse Connection And Wire Size Capacity

    HarmonicShield Filter Manual 4.0 Installation Guidelines HSE Connection and Wire size Capacity Figure 7 : HSE with PQConnect Connection Diagram Table 10: HSE ECM Power Terminal Wire Size Capacity Range and Tightening Torque (Cu) Unit Line/Load Connections Ground Connection Wire Range* Torque lbs-in (N-m) Wire Range* Torque lbs-in (N-m) 5 at 480 Volt...

  • Page 27: 5.0 Pqconnect Connectivity

    HarmonicShield Filter Manual 5.0 PQconnect Connectivity 5.0 PQconnect Connectivity HarmonicShield Filter with PQconnect The PQconnect is an integrated controls option for TCI’s industry leading passive harmonic filter used for filtering the input of variable frequency motor drives (VFDs) or electronically commutated motors (ECMs).

  • Page 28: Communication Options And Connections

    HarmonicShield Filter Manual 5.0 PQconnect Connectivity Communication Options and Connections PQconnect is an industry-leading monitor and control option for TCI’s passive harmonic filter. Currently, three communication methods allow users to access their filters remotely: Modbus RTU, EtherNet/IP, and Bluetooth wireless technology. Free software applications such as PQvision desktop and mobile app are provided for communication option Modbus RTU and Bluetooth wireless technology for real-time filter line/load voltage, current metering values, visual voltage and current waveforms, and spectrum data.
  • Page 29 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Table 13: Power & Communications Terminals Termin Description Label Rating Phase A J1, J2, For factory use; Measurement connection Phase B 600 VAC points Phase C 1,2,3, Not Connected 5,6,7, Current transformer For factory use, only used for filters with connections dual tuned circuits Not Connected...

  • Page 30: Wiring And Configuration

    HarmonicShield Filter Manual 5.0 PQconnect Connectivity Digital Output form C Contact • J11 reserved for contactor control. • J10 is used for status detection. Wiring and Configuration The PQconnect implements a Modbus RTU Master/Slave device, which supports two-wire RS-485 signal levels. The PQconnect communication port used for the Modbus RTU interface is connected directly to the PCB.

  • Page 31: Modbus Rtu

    HarmonicShield Filter Manual 5.0 PQconnect Connectivity The Pin definitions and default protocol settings for the EtherNet/IP interface are shown below which correlates to J16 communication header. : EtherNet/IP Connector Pin Definitions for Port 1 & 2 Table 17 J16 Header Pinout Signal Name Signal Type Port 1...
  • Page 32 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Figure 11 : PQvision Desktop Application Example Table 20: PQvision PC Navigation Options Description Communication Status and Communication Port To determine the COM port, go to Device Manager Ports (COM & LPT) and finding “USB Serial Port.” Note: If Modbus settings differ from the default values shown in Table 23: Modbus Settings Menu;...
  • Page 33 HarmonicShield Filter Manual 5.0 PQconnect Connectivity PQconnect Reset command: if changing the Modbus settings, the user will be required to reset the PCB after saving settings. This can be easily done through the menu by clicking menu and Reset PQconnect. The reset command will only work if the PCB is communicating with the desktop application or Modbus network.
  • Page 34 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Figure 13 : Relay and Status Settings Menu Table 22: Relay and Status Settings Menu Designators Name Description Enable and Disable status detections. Depending on which status conditions the user would like to view. The column labeled Relay &...
  • Page 35 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Figure 14 : Modbus Settings Menu Table 23: Modbus Settings Menu Designators Name Description Allows the user to change Modbus settings for PQvision. When Application - changing the Modbus settings for the Application the user will have to PQvision select the apply button for the new settings to take effect.
  • Page 36 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Figure 15 : Bluetooth Settings Menu Table 24: Bluetooth Settings Menu Designators Name Description By default, Bluetooth will be enabled. Users can disable or enable the Bluetooth module at tech and factory access. Bluetooth Make sure to Save settings after making all selections on your PQconnect board.
  • Page 37 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Figure 16 : EtherNet/IP Settings Menu Table 24: EtherNet/IP Settings Menu Designators Name Description Read Only EtherNet/IP Configuration information about the PQconnect board. DHCP by default will be disabled. Configuration To configure IP Address, Sub net, and Gateway, please use the third- party utility application, HMS IPconfig provided by Anybus.
  • Page 38 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Figure 17 : Parameter List Table 25: Parameter List Designators Name Description The parameter list allows the user to view feedback and setpoints reported by the PQconnect. The parameter list can be accessed by Parameter List clicking Parameter List in the Menu drop down.

  • Page 39: Example Application Using "Simply Modbus Master 8.1.0

    HarmonicShield Filter Manual 5.0 PQconnect Connectivity Example Application Using “Simply Modbus Master 8.1.0” The Modbus RTU network interface port is configured for RS-485 signal levels. The following example uses an RS-485 to USB converter to connect the PQconnect to a laptop PC running the Modbus RTU master application.

  • Page 40: Example Setup Instructions To Write Data To The Pqconnect Unit

    HarmonicShield Filter Manual 5.0 PQconnect Connectivity • Next, configure the fields in the screen as shown below. These are again the default settings of the PQconnect COM port. Note: The “notes” section of the display data registers is filled in manually Example Setup Instructions to Write Data to the PQconnect Unit •...

  • Page 41: Pqconnect Quick Start Unit Software Setup

    HarmonicShield Filter Manual 5.0 PQconnect Connectivity PQconnect Quick Start Unit Software Setup • Verify connections to the PCB via ModbusRTU over RS485 before filter is energized. • Download PQvision software found on our website: https://transcoil.com/products/pqvision- software/ • Enter password: 08252014 to access software package •...
  • Page 42 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Utility grid frequency, Filter Input Frequency LINE_FREQ (10 = 1.0 Hz) Filter Input Phase Orientation LINE_ROT Utility grid phase rotation 1 = ABC Rotation Expected 2 = ACB Rotation Expected Utility grid synchronization LINE_LOCK locked Source Utility Line Phase to Phase Voltage Line voltage phase AB RMS,...
  • Page 43 HarmonicShield Filter Manual 5.0 PQconnect Connectivity (10 = 1.0%) Load current phase B THD, I_LOAD_B_THD (10 = 1.0%) Load current phase C THD, I_LOAD_C_THD (10 = 1.0%) Tuned circuit voltage phase AB V_TUNE_A_RMS RMS, (10 = 1.0 Volts) Tuned circuit voltage phase BC V_TUNE_B_RMS RMS, Range: 0 to 1000 Vrms...
  • Page 44 HarmonicShield Filter Manual 5.0 PQconnect Connectivity -950 = 0.95 Lagging PF 950 = 0.95 Leading PF Range: -99 to 1000 Measured Load real power, P_LOAD_REAL_MEAS (kW) Line Current Fundamental I_LINE_A_HARM_1 Phase A, (10 = 1.0%) Line Current 3rd Harmonic I_LINE_A_HARM_3 Phase A, (10 = 1.0%) Line Current 5th Harmonic...
  • Page 45 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Line Current Fundamental I_LINE_C_HARM_1 Phase C, (10 = 1.0%) Line Current 3rd Harmonic I_LINE_C_HARM_3 Phase C, (10 = 1.0%) Line Current 5th Harmonic I_LINE_C_HARM_5 Phase C, (10 = 1.0%) Line Current 7th Harmonic I_LINE_C_HARM_7 Phase C, (10 = 1.0%) Line Current 11th Harmonic...
  • Page 46 HarmonicShield Filter Manual 5.0 PQconnect Connectivity STATUS_FILTER_A_RELAY_ Filter status A relay action Not EtherNet Enabled ACTION_RO enable bit mask Reference Filter Status Table in IOM STATUS_FILTER_B_RELAY_ Filter status B relay action To enabled desired status detections, enter bit ACTION_RO enable bit mask mask from table by converting to decimal STATUS_LINE_RELAY_ Line status relay action enable...
  • Page 47 HarmonicShield Filter Manual 5.0 PQconnect Connectivity 8 = Auto Load Close 9 = Auto kVAR Close 10 = Auto kVAR Open 11 = External Open 12 = External Close 13 = No Contactor 14 = Contactor Closed Inhibited 15 = Calibrate offsets 16 = Calibrate Magnitude 17 = No Communication 18 = Communication configuration...
  • Page 48 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Not EtherNet Enabled Displays count down time for contactor to SYS_AUTO_RECLOSE_ Contactor auto re-close timer reclose TIMER_RO present value , (sec) Default: 1800 seconds Range: 300 to 3600 seconds Not EtherNet Enabled Minimum off time for contactor Minimum time off for contactor re-closures SYS_CNT_MIN_OFF_TIME_RO re-closures, (sec)
  • Page 49 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Indicates if the Processor is in data simulation mode SYS_DS_MODE Data simulation mode active 0 = Not in Data Sim Mode 1 = Data Sim Mode Active feedback sensing CONFIG_MODE_ACTIVE configuration mode Not EtherNet Enabled Wireless password high bytes, Read Only value of BGM password high BGM_PASSKEY_A...
  • Page 50 HarmonicShield Filter Manual 5.0 PQconnect Connectivity EtherNet/IP MAC Address ETH_MAC_ADDR_C Lower 16 Bits System Calibration Status Read-only SYS_NULL_STAT Factory PCB calibration status 0 = Not Calibrated 1 = Unit Calibrated System null timer - Indicates whether the unit is calibrating. Factory PCB calibration timer In units of 10s of milliseconds (600 = 6 SYS_NULL_TMR...
  • Page 51 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Setpoints Register Map Register Parameter Name Description Default & Ranges Notes Address Offsets Note that defaulting the flash will clear all calibration data and require that the calibration procedure be re-run. 9 = Save Current Values to Flash 21 = Set User Access Parameter save/load...
  • Page 52 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Unit rated utility grid Default:60 RATED_FREQUENCY Filter Rated Frequency frequency, (Hz) Range:50 to 60 Unit test voltage, Default:0 TEST_VOLTAGE (10 = 1.0 Volts) Range:0 to 6900 Data Sim Parameter Unit test frequency, Default:0 TEST_FREQUENCY (Hz) Range:0 to 60 Filter status...
  • Page 53 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Contactor close threshold in load Default:30 Contactor close threshold in CNT_CLOSE_LOAD_THRESHOLD control mode, Range:10 to 100 percent rated current* (% rated current) Contactor close/open hysteresis in load Default:5 Contactor will open when it CNT_CLOSE_LOAD_HYSTERESIS control mode, Range:2 to 50 reaches the hysteresis *...
  • Page 54 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Customer External Control Input 1: J7 of the PCB 0 = Disabled 1 = Tuning Reactor Thermal Relay input 1 Default:0 RELAY_INPUT_1_CONFIG Switch Input configuration Range:0 to 4 2 = Line Reactor Thermal Switch Input 3 = Reset Command 4 = External Control Input Customer External Control Input...
  • Page 55 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Tune overcurrent clear threshold, Default:140 I_TUNE_OC_CLEAR (percent rated Range:90 to 190 current) Tune overcurrent Default:4 I_TUNE_OC_DELAY delay time, (sec) Range:1 to 3600 Tune circuit fundamental undercurrent onset Default:65 I_TUNE_UC_ONSET threshold, Range:10 to 100 (Percent rated current) Tune circuit fundamental...
  • Page 56 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Reference calibration current Default:0 Input current measured on A SYS_I_LINE_CAL_A line phase A, Range:0 to 65535 phase of the filter (10 = 1.0A) Reference calibration current Default:0 Input current measured on B SYS_I_LINE_CAL_B line phase B, Range:0 to 65535 phase of the filter (10 = 1.0A)
  • Page 57 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Magnitude scalar for Default:5982 V_TUNE_SCALAR_C tune voltage phase Range:-32768 to Value set by Factory 32767 Magnitude scalar for Default:1091 I_LINE_SCALAR_A line current CT Range:-32768 to Value set by Factory phase A 32767 Magnitude scalar for Default:1091 I_LINE_SCALAR_C line current CT...
  • Page 58 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Reactor Diff Voltage Default:2048 V_DIFF_LINE_B_OFFSET Value set by Factory Offset Phase B Range:0 to 4096 Reactor Diff Voltage Default:2048 V_DIFF_LINE_C_OFFSET Value set by Factory Offset Phase C Range:0 to 4096 Reactor Diff Voltage Default:2048 V_DIFF_TUNE_A_OFFSET Value set by Factory Offset Phase A...
  • Page 59 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Line current Default:0 estimation I_LINE_EST_B_SIN_NULL Range:-32768 to Value set by Factory calibration sine 32767 phase B Line current Default:0 estimation Not EtherNet Enabled I_LINE_EST_B_COS_NULL Range:-32768 to calibration cosine Value set by Factory 32767 phase B Line current Default:0 estimation...
  • Page 60 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Unit serial number section - two- digit unit number Line number of the Default:0 SYS_SERIAL_NUM_0 Parameter contains NN in the unit serial number Range:0 to 65535 UUULLLL- NN serial number format. Upper 16 bits of the Default:0 PCB_SERIAL_NUM_1 PCB serial number...
  • Page 61 HarmonicShield Filter Manual 5.0 PQconnect Connectivity 0 = Delta 1 = Wye Only used for filters with dual Current transformer Default:0 tuned circuits CT_ENABLE CT feedback enable Range:0 to 1 0 = Disabled 1 = Enabled Factor applied to nameplate kVAR at Default:105 PF_KVAR_FACTOR_NL no load for kVAR...
  • Page 62 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Filter Status Register References Table 27: Filter Status References 16-bit values Register B Status Detection TUNE_PHASE_LOSS_A TUNE_PHASE_LOSS_B TUNE_PHASE_LOSS_C TUNE_BALANCE_LOSS_A TUNE_BALANCE_LOSS_B TUNE_BALANCE_LOSS_C TUNE_UNDERCURRENT_A TUNE_UNDERCURRENT_B TUNE_UNDERCURRENT_C TUNE_OVERCURRENT_A TUNE_OVERCURRENT_B TUNE_OVERCURRENT_C UNDER_TEMP OVER_TEMP CPU_ERROR TUNE_REACTOR_THERMAL_SW Register A RECLOSE_LIMIT NCP_FAULT_A NCP_FAULT_B LINE_REACTOR_THERMAL_SW...

  • Page 63: Waveform Data

    HarmonicShield Filter Manual 5.0 PQconnect Connectivity Waveform Data The waveform data displayed by the PQconnect is available in the Modbus read analog input register data space. Use function code 4 for reading inputs. Table 30: Waveform Data Waveform Address Length Filter Line Voltage Phase A Filter Line Voltage Phase B Filter Line Voltage Phase C...
  • Page 64 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Android OS 10.0 or higher System Requirements: IOS 17.0 or higher Bluetooth 4.2 Pairing Instructions 1. Once PQvision is installed from Google Play store/App store, open the PQvision mobile app and allow PQconnect to use Bluetooth.
  • Page 65 HarmonicShield Filter Manual 5.0 PQconnect Connectivity 4. Once the passkey is successfully entered, all filter data will be presented. Changing Settings 1. Once connected to a PQconnect device, select on the menu icon on the right-hand corner of the app 2.

  • Page 66: Ethernet/Ip

    The EtherNet/IP version of the PQconnect board is capable of Implicit I/O data communication with a PLC, HMI, SCADA, or other EtherNet/IP scanner device. TCI LLC, An Allied Motion Company is an ODVA licensed vendor (Vendor ID 1583). See EtherNet/IP EDS File and Conformance Info for information about our Declaration of Conformity and EDS File.

  • Page 67: Ip Address Configuration For Ethernet/Ip Communication

    HarmonicShield Filter Manual 5.0 PQconnect Connectivity Figure 20: PQconnect Ethernet Connection Headers (Circled in Red) Figure 21 : Ethernet Connection Pin Out IP Address Configuration for EtherNet/IP communication To use EtherNet/IP with a PLC/HMI/SCADA device, the PQconnect EtherNet/IP module with a different IP address than 192.168.1.35.
  • Page 68 HarmonicShield Filter Manual 5.0 PQconnect Connectivity 1. Connect a Cat-5 or higher ethernet cable to the EtherNet/IP module on the PQconnect board. These should be 2 ethernet ports next to each other, connected to either one. Connect the other end of your ethernet cable to your computer. 2.

  • Page 69: Viewing Ethernet/Ip Data On A Website

    HarmonicShield Filter Manual 5.0 PQconnect Connectivity Figure 22 : HMS IP Config EtherNet/IP Configuration Tool b. Click on Status under NETWORK to see more detailed network information. Click on Configuration under NETWORK to set a static IP address. c. Modify the IP configuration and click the Save Settings button once finished. Viewing EtherNet/IP Data on a Website The PQConnect board with EtherNet/IP option has the capability to be viewed by using a website.
  • Page 70 HarmonicShield Filter Manual 5.0 PQconnect Connectivity • EtherNet/IP capable PLC or HMI • PQconnect EDS file Note: Make sure that the PQconnect board ethernet port is connected to your network along with the PLC or HMI device of your choice. Installing PQconnect EDS File in RSLogix 5000 1.
  • Page 71 HarmonicShield Filter Manual 5.0 PQconnect Connectivity 6. Afterwards you should get a new window saying, “Would you like to register the following device” and then the word TCI PQconnect (TM) below that message. Click Next and the PQconnect board will be registered in Studio 5000. 7.
  • Page 72 HarmonicShield Filter Manual 5.0 PQconnect Connectivity 3. In the Search bar of the Select Module Type, enter “TCI” or “PQconnect” and the PQconnect board in the EtherNet/IP Module Catalog should appear, see figure below. 4. Select the PQconnect device so that it’s highlighted in blue and click on create. 5.
  • Page 73 HarmonicShield Filter Manual 5.0 PQconnect Connectivity 6. Enter the name “PQconnect” for the name of the module and enter the IP Address of the PQconnect device that was configured. Optional configurations are possible with the module for the user. Once Done click Ok. 7.
  • Page 74 HarmonicShield Filter Manual 5.0 PQconnect Connectivity 4. Parameters can also be viewed based on group selection. An example of the THD group being selected and viewed is shown below. 5. Other Tabs such as the Module Info will activate once the PLC is running. Go to Communications, Who Active.
  • Page 75 HarmonicShield Filter Manual 5.0 PQconnect Connectivity 7. Unhide the Tags for “PQconnect: I” to view the Process Data running. The PQconnect board should be communicating data back and forth such as the line voltages and current. The figure below displays a PQconnect device being run in data simulation mode with Process data running.
  • Page 76 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Using Explicit Controller Messaging To leverage Explicit Controller Messaging in Studio 5000, follow these steps to establish efficient and direct communication between controllers. 1. Begin by navigating to the “Controller Tags” section in the project tree and configure the necessary tags for your messaging application.
  • Page 77 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Using Implicit Controller Tags In Studio 5000, Implicit Controller Messaging offers a seamless way to establish communication between various devices within an industrial automation system. To implement Implicit Controller Messaging follow the steps below: 1.

  • Page 78: Ethernet/Ip Eds File And Conformance Info

    HarmonicShield Filter Manual 5.0 PQconnect Connectivity 3. This will gather all the data for the waveform array. To grab one value of the array at every index. A counter and move function block will have to be used in order to get store one value in a controller tag.

  • Page 79: Ethernet/Ip Register Map

    HarmonicShield Filter Manual 5.0 PQconnect Connectivity EtherNet/IP Register Map All EtherNet/IP Parameters in the register map can be accessed via explicit controller messaging via a generic CIP message block in Rockwell Studio 5000. The class ID for all Parameters will be 0xA2 in hex with the Instance ID corresponding to the Register Map Instance ID value below.
  • Page 80 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Filter status A STATUS_FILTER_A_ENABLE_RO detection enable Default:0 (FilterStatusEnabledA) bit mask Filter status B STATUS_FILTER_B_ENABLE_RO detection enable Default:0 (FilterStatusEnabledB) bit mask Line status STATUS_LINE_ENABLE_RO detection enable Default:0 (LineStatusEnabled) bit mask Filter load status STATUS_FILTER_LOAD_ENABLE_RO detection enable Default:0 (LoadStatusEnabled) bit mask...
  • Page 81 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Six-bit bitmask of Calibration Status of Current Channels 0b000001 = channel 1 cal SYS_MAG_CAL_STATUS Unit calibration complete Default:0 (UnitCalStatus) completed status 0b000011 = channel 1 and 2 cal complete 0b111111 = channel 1 to 6 cal complete HISTORY_LOG_STATUS History Log Status...
  • Page 82 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Device Register Map This register map contains the main Device parameters used to define the Filter software, Bluetooth, EtherNet/IP, and Input parameters. Note that some parameters shown below may not exist in the parameter database/ or shown in PQVision. These parameters have been reserved for future use.
  • Page 83 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Customer External Control Input 2: J8 of the PCB 0 = Disabled RELAY_INPUT_2_CONFIG Relay input 2 Default:0 1 = Tuning Reactor Thermal Switch (Relay2Config) configuration Range:0 to 4 Input 2 = Line Reactor Thermal Switch Input 3 = Reset Command 4 = External Control Input Relay...
  • Page 84 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Control Register Map This register map contains parameters which are used to control the Harmonic Guard filter. Note that some parameters shown below may not exist in the parameter database/ or shown in PQVision. These parameters have been reserved for future use and are enabled in EtherNet/IP EDS File.
  • Page 85 HarmonicShield Filter Manual 5.0 PQconnect Connectivity 200 = Restore Defaults to Flash 300 = Restore Calibration Defaults Indicates whether waveform Waveform TRACE_GO_DONE Default:0 data is being captured capture trigger (WaveformTrigCmd) Range:0 to 1 0 = Capture Done command 1 = Start Capture Reset contactor SYS_RESET Contactor reset...
  • Page 86 HarmonicShield Filter Manual 5.0 PQconnect Connectivity System System Magnitude Calibration SYS_MAG_CAL_ENABLE Default:0 magnitude 0 = Disable (UnitCalEn) Range:0 to 1 Calibration 1 = Enable Contactor SYS_CNT_MIN_OFF_TIME Default:10 minimum open (CntMinOffTime) Range:10 to 300 time, (sec) Factory PCB SYS_NULL_EN Default:0 calibration (PCBCalEn) Range:0 to 1 enable...
  • Page 87 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Communication Register Map This register map contains parameters which are used to communicate back and forth with the Harmonic Filter. Note that some parameters shown below may not exist in the parameter database/ or shown in PQVision. Note: All parameters with an asterisk (*) in the description will require the Tech level access codes parameter key A: 0x007D (125) and parameter key B: 0xEA6E (60014).
  • Page 88 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Power Register Map This register map contains parameters that are used to store and calculate the power output and input of the harmonic filter. Note that some parameters shown below may not exist in the parameter database/ or shown in PQVision.
  • Page 89 HarmonicShield Filter Manual 5.0 PQconnect Connectivity kVAR for kVAR contactor control. contactor Range: -32768 to 32767 control. Intercept factor Intercept factor applied to applied to nameplate kVAR for kVAR nameplate contactor control. PF_KVAR_INTERCEPT Default:0 kVAR for kVAR (KVARIntercept) Range: 0 to 65535 contactor control., (kVAR)
  • Page 90 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Voltage Register Map This register map contains parameters that are used to Line and Tune Voltages in RMS, the voltage in these parameters described by a factor of 10, meaning that a value of 10 indicates 1.0 Vrms.
  • Page 91 HarmonicShield Filter Manual 5.0 PQconnect Connectivity THVD Register Map This register map contains parameters that are used to Line and Tune Total Harmonic Voltage Distortion percentages, the THVD percentages are described by a factor of 10, meaning that a value of 10 indicates 1.0 %. Table 37: THVD Feedback and Setpoint Parameters Register Map Parameter Name Instance...
  • Page 92 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Current Register Map This register map contains parameters that are used to Line and Tune Currents in Amps RMS. Note that some parameters shown below may not exist in the parameter database/ or shown in PQVision.
  • Page 93 HarmonicShield Filter Manual 5.0 PQconnect Connectivity TDD Register Map This register map contains parameters that are used to Line and Tune Currents in Total Harmonic Current Distortion percentages, the THID percentages are described by a factor of 10, meaning that a value of 10 indicates 1.0 %. . Table 40: TDD Feedback and Setpoint Parameters Register Map Parameter Name Instance...
  • Page 94 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Magnitude scalar for Default:4000 I_TUNE_EST_C_SCALAR current calculation Range:-32768 to (ITuneEstCScalar) tune phase C 32767 EtherNet/IP Only: Magnitude scalar for V_LOAD_SCALAR_B Default:0 Reserved load voltage phase (VLoadBScalar) Range:0 to 0 Does not exist in Database Default:5982 Value set by Factory Magnitude scalar for...
  • Page 95 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Default:1820 I_TUNE_TAP_GAIN Line reactor tap turn Range:-32768 to (ITuneTapGain) coupling gain 32767 Default:16384 V_DIFF_LINE_B_SCALAR Line reactor voltage Range:-32768 to (VReactorLineScalarB) scalar phase B 32767 Default:16384 V_DIFF_LINE_C_SCALAR Line reactor voltage Range:-32768 to (VReactorLineScalarC) scalar phase C 32767 Value set by Factory Default:16384...
  • Page 96 HarmonicShield Filter Manual 5.0 PQconnect Connectivity I_TUNE_EST_B_INT_DECAY Tune current estimation Default:16375 (ITuneEstDecayB) decay phase B Range:0 to 65535 I_TUNE_EST_C_INT_DECAY Tune current estimation Default:16375 (ITuneEstDecayC) decay phase C Range:0 to 65535 Default:0 I_LINE_EST_A_SIN_NULL Line current estimation Range: -32768 to (ILineEstCalA) calibration sine phase A 32767 I_LINE_EST_B_SIN_NULL Line current estimation...
  • Page 97 HarmonicShield Filter Manual 5.0 PQconnect Connectivity V_DIFF_TUNE_C_OFFSET Reactor Diff Voltage Default:2048 (VRctrTuneCOffset) Offset Phase C Range:0 to 4096 I_LINE_A_OFFSET Line Current Offset Default:2048 (ILineAOffset) Phase A for CT Input Range:0 to 8192 I_LINE_C_OFFSET Line Current Offset Default:2048 (ILineCOffset) Phase A for CT Input Range:0 to 8192 I_LOAD_A_OFFSET Load Current Offset...
  • Page 98 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Tune overcurrent delay time, Default:4 I_TUNE_OC_DELAY (ITuneOCDelay) (sec) Range:1 to 3600 Tune circuit fundamental Default:65 I_TUNE_UC_ONSET (ITuneUCOnset) undercurrent onset threshold Range:10 to 100 , (percent rated current ) Tune circuit fundamental Default:70 I_TUNE_UC_CLEAR (ITuneUCClear) undercurrent clear threshold, Range:15 to 100 (percent rated current )
  • Page 99 HarmonicShield Filter Manual 5.0 PQconnect Connectivity SYS_POKE_3 Diagnostic poke Default:0 (Poke3) variable 3 Range:-32768 to 32767 SYS_PEEK_ADDR_0 Diagnostic peek Default:0 (PeekAddr0) address 0 Range:0 to 65535 SYS_PEEK_ADDR_1 Diagnostic peek Default:0 (PeekAddr1) address 1 Range:0 to 65535 SYS_PEEK_ADDR_2 Diagnostic peek Default:0 (PeekAddr2) address 2 Range:0 to 65535...
  • Page 100 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Diagnostic DIAG_SETPOINT_3 Default:0 Setpoint (DiagSP3) Range:0 to 0 Parameter 3 Diagnostic DIAG_SETPOINT_4 Default:0 Setpoint (DiagSP4) Range:0 to 0 Parameter 4 Diagnostic DIAG_SETPOINT_5 Default:0 Setpoint (DiagSP5) Range:0 to 0 Parameter 5 Diagnostic DIAG_SETPOINT_6 Default:0 Setpoint (DiagSP6) Range:0 to 0 Parameter 6...
  • Page 101 HarmonicShield Filter Manual 5.0 PQconnect Connectivity Filter Status Register References Table 47: Filter Status References 16-bit values Register B Status Detection TUNE_PHASE_LOSS_A TUNE_PHASE_LOSS_B TUNE_PHASE_LOSS_C TUNE_BALANCE_LOSS_A TUNE_BALANCE_LOSS_B TUNE_BALANCE_LOSS_C TUNE_UNDERCURRENT_A TUNE_UNDERCURRENT_B TUNE_UNDERCURRENT_C TUNE_OVERCURRENT_A TUNE_OVERCURRENT_B TUNE_OVERCURRENT_C UNDER_TEMP OVER_TEMP CPU_ERROR TUNE_REACTOR_THERMAL_SW Register A RECLOSE_LIMIT NCP_FAULT_A NCP_FAULT_B LINE_REACTOR_THERMAL_SW...

  • Page 102: Assembly Objects

    HarmonicShield Filter Manual 5.0 PQconnect Connectivity Assembly Objects All assembly objects used for EtherNet/IP are of a connection type CLASS 1 for a CIP generic Message type. Class 1 connection refers to an implicit IO connection where a scanner device makes a connection with an adapter device and requests an implicit I/O connection.
  • Page 103 HarmonicShield Filter Manual 5.0 PQconnect Connectivity 26-27 ILineATHD 28-29 ILineBTHD 30-31 ILineCTHD 32-33 ILineATDD 34-35 ILineBTDD 36-37 ILineCTDD 38-39 VLoadABRMS 40-41 VLoadBCRMS 42-43 VLoadCARMS 44-45 VLoadABTHD 46-47 VLoadBCTHD 48-49 VLoadCATHD 50-51 ILoadARMS 52-53 ILoadBRMS 54-55 ILoadCRMS 56-57 ILoadATHD 58-59 ILoadBTHD 60-61 ILoadCTHD 62-63...

  • Page 104: Waveform Data

    HarmonicShield Filter Manual 5.0 PQconnect Connectivity 144-145 WLStatus 146-147 IntHeartbeat 148-149 BGHeartbeat 150-151 DiagFb5 152-153 DiagFb6 154-155 DiagFb7 156-157 DiagFb9 158-159 DiagFb10 160-161 DiagFb11 162-163 DiagFb12 164-165 DiagFb13 166-167 DiagFb14 168-169 DiagFb15 170-171 DiagFb16 172-173 DiagFb8 174-175 RatedCurrent 176-177 RatedVoltage 178-179 RatedFreq Waveform Data...

  • Page 105: 6.0 Pqconnect Troubleshooting

    HarmonicShield Filter Manual 6.0 PQconnect Troubleshooting 6.0 PQconnect Troubleshooting HarmonicShield Filter Status Warning If the desktop interface indicates a status warning, hover over the status detection for a brief description. Depending on the condition there are multiple ways to try and clear the status warnings. Only qualified electricians should carry out all electrical installation &...
  • Page 106 HarmonicShield Filter Manual 6.0 PQconnect Troubleshooting Table 51: LED Functions LED Color Description Green Tuned circuit contactor control 1 Optional 2 Status LED/ tuned circuit contactor Green control 2 Green Status LED Green Microprocessor Status LED Green RS485 Communication is active Green 24V LED Green...

  • Page 107: Communication Problems

    HarmonicShield Filter Manual 6.0 PQconnect Troubleshooting Communication Problems • J5 Communication Header With the power de-energized from the filter, check wiring leading to J5 header. ▪ If the user is using a different RS485 converter than the example above, please follow the datasheet for the A &...

  • Page 108: Debug Status Conditions

    HarmonicShield Filter Manual 6.0 PQconnect Troubleshooting Debug Status Conditions Based on the status condition there are various ways a status can appear. Some status conditions are not critical and are used as warnings. Before investigating the filter internally, disengage supply voltage to the filter.

  • Page 109: Contactor Problem

    HarmonicShield Filter Manual 6.0 PQconnect Troubleshooting Filter Load Phase Check power connections of the line side of the filter Phase imbalance Imbalance A, B, or Check voltage sense wires leading to the board and reactor, make sure between the phases they are properly connected Make sure you have the right size filter selected for the application.
  • Page 110 HarmonicShield Filter Manual 6.0 PQconnect Troubleshooting Code Description Resolution The contactor is open due to a filter, filter line, or filter load status detection being detected that is configured to open the tuned circuit contactor when detected. The PQconnect continuously monitors the internal conditions of the HarmonicShield passive filter and the external conditions of the filter line and load currents and voltages.

  • Page 111: Ethernet/Ip Problem

    HarmonicShield Filter Manual 6.0 PQconnect Troubleshooting An internal contactor automatic reclose event is pending but the contactor is being held open because the number of re-close attempts in a set time has been exceeded. The PQconnect continuously monitors the internal conditions of the HarmonicShield passive filter and the external conditions of the filter line and load currents and voltages.

  • Page 112: 7.0 Maintenance And Service

    HarmonicShield Filter Manual 7.0 Maintenance and Service 7.0 Maintenance and Service HarmonicShield Filter Reliability and Service Life The HarmonicShield has been designed to provide a service life that equals or exceeds the life of the harmonic load. It has been thoroughly tested at the factory to ensure that it will perform reliably from the time it is put into service.
  • Page 113 TCI, LLC W132 N10611 Grant Drive Germantown, Wisconsin 53022 Phone: 414-357-4480 Fax: 414-357-4484 Helpline: 800-TCI-8282 Web Site: www.transcoil.com © 2021 TCI, LLC All rights reserved Publication No: 30208 Effective: 10/18/2023 Revision: F...

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