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KLINGE TCR-104-07 Operation, Service And Parts Manual

Tank container refrigeration unit
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MODEL TCR-104-07: Standard
MODEL TCR-104-08: Remote Electrical Box
MODEL TCR-104-09: With Alarm System &
Version 2 Recorder
MODEL TCR-104-10: Standard W/ Drain – R-404A
MODEL TCR-104-20: Standard W/ Drain – R-452A
CLOSED GLYCOL SYSTEM
(Options)
Heat and Microprocessor Data logging
TANK CONTAINER REFRIGERATION UNIT
OPERATION, SERVICE AND PARTS MANUAL
Address: 4075 East Market Street York, PA 17402-5100 USA
Telephone: 717-840-4500
Telefax: 717-840-4501
www.klingecorp.com
Manufactured by KLINGE CORPORATION
UNCONTROLLED WHEN PRINTED
K35-TCR104-07
REV. E, JUNE 2023

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Summary of Contents for KLINGE TCR-104-07

  • Page 1 MODEL TCR-104-07: Standard MODEL TCR-104-08: Remote Electrical Box MODEL TCR-104-09: With Alarm System & Version 2 Recorder MODEL TCR-104-10: Standard W/ Drain – R-404A MODEL TCR-104-20: Standard W/ Drain – R-452A CLOSED GLYCOL SYSTEM (Options) Heat and Microprocessor Data logging...
  • Page 2 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 3 REVISION RECORD Description Date Approved Numerous changes to content, and format 03/26/2018 to bring to current manual standards. Add R-452A as a refrigerant option 3/12/2020 Updated Glycol Pump Overload range pg 16 10/20/2022 Updated Section 8.2A, Item 16 3/7/2023 Updated receiver part # 11 Section 8.1B 6/14/2023 UNCONTROLLED WHEN PRINTED K35-TCR104-07...

  • Page 4: Spare Parts Request

    Service Request Requests for Service should be directed to the Klinge Service Team. The below link should be used to place all requests for service and will afford the quickest response time. https://klingecorp.com/request-service/ This form will help us determine model and age of the equipment, location, basic details about the issue, who to contact and how to best handle the issues with the equipment.

  • Page 5: Table Of Contents

    Table of Contents Service Request  ..............................  4   Spare Parts Request  .............................  4   Use of this Manual ..............................  4   1.0 GENERAL DESCRIPTION ..........................  7   1.1 Compressor ..............................  7   1.2 Chiller ................................  7   1.3 Glycol Components & System  ........................  7   1.4 Refrigeration System &...
  • Page 6 6.0 SERVICING COMPONENTS ........................  3 8  6.1 Compressor ..............................  3 8  6.2 Condenser Fan Motor..........................  4 0  6.3 Condenser Fan ............................  4 1  6.4 Filter Drier Replacement  ..........................  4 1  6.5 High Pressure Switch ..........................  4 1  6.6 Thermal Expansion Valve  ..........................  4 2  7.0 TROUBLE SHOOTING ...

  • Page 7: General Description

    1.0 GENERAL DESCRIPTION This unit is specially designed for cooling heat transfer fluid, which is used to control the temperature of tank containers. The machine is designed for uses in combination with ethylene glycol, propylene glycol, or synthetic oils where different cargoes dictate a different cooling medium. Ethylene glycol is commonly used with most chemical cargoes.

  • Page 8: Refrigeration System & Components

    Air in the system would promote corrosion and could get trapped. This could cause noisy, inefficient operation and energy waste. The result would be loss of pump performance and corrosion of equipment. The bladder in the expansion tank has air or nitrogen on one side and system glycol on the other. The gas is pressurized to 0.8 Bar (12 psig).

  • Page 9: Heaters (If Equipped)

    The receiver is equipped with (2) sight glasses. The bottom sight glass should be filled and the ball floating during normal operation. 1.5 Heaters (if equipped) The immersion heaters are 3 phase heaters for operation on 480-volt 3 phase power. At 480 Volts, the power is 5kW.

  • Page 10: Piping Schematic

    1.6 Piping Schematic UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...

  • Page 11: Operation

    2.0 OPERATION 2.1 Pre-starting Check The following inspection should be made before the container is loaded as part of a pre-trip inspection. All electrical power to the unit should be disconnected before inspection. 1. Visually check unit for physical damage. 2.
  • Page 12 storage temperature is optimally very close to the temperature that freezing, crystallization, caramelizing, distillation/separation, and such non-reversible physical changes may occur. Local overcooling or overheating of the cargo at the point at which the glycol first comes in contact with the tank may be a problem with these liquids.
  • Page 13 All indicator LEDs will flash, and the unit will then proceed through the following steps. Each step will last approximately 8 seconds.  phase sensor and pump will come ON  condenser fan ON  compressor ON  heater LED will come on (may be seen through the label if not heater equipped) ...
  • Page 14 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...

  • Page 15: Electrical Functions

    3.0 ELECTRICAL FUNCTIONS 3.1 General Information (Refer to Electrical Schematic) When high voltage power is being fed to the unit and CB1 is in the ON position, power will pass along L1, L2 and L3 to the compressor contactor, transformer, phase sensor and phase contactors. When the phase sensor is energized, PC1 or PC2 will be energized and allow power to the condenser fan contactor and glycol pump.
  • Page 16 1. Transformer 480 24V/12V (T1) The primary coil is tied into the line between the 16-Amp circuit breaker and the line starters. The secondary coil supplies 24 Volts AC for the control circuit and 12 Volts AC for the thermostat power. 3.2.4 Phase Sensor (PS) When the unit has proper voltage and frequency, it automatically selects correct phase rotation.

  • Page 17: Electrical Schematic

    3.3 Electrical Schematic UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 18 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...

  • Page 19: Microprocessor Thermostat

    4.0 MICROPROCESSOR THERMOSTAT 4.1 General Information The microprocessor thermostat is an electronic solid-state device consisting of three parts: 1. The microprocessor board. 2. The cargo and glycol temperature probes 3. The display panel. All parts are mounted in the control box except the temperature probes, one of which is mounted in the bulb well in the container tank and the other in or on the glycol pipe outlet from the machine.
  • Page 20 Pressing the C/F key one time cause the display to indicate the current temperature scale. An “F” or a “C” in the right character of the display indicates this. Pressing the C/F key twice causes the scale to change. After five seconds the display returns automatically to “normal mode”...

  • Page 21: Temperature Sensors

    4.3 Temperature Sensors Each temperature sensing probe is a thermistor placed in a sealed metal tube, which is connected to a two-conductor shielded cable. The temperature signal from the probe is connected to the microprocessor board through this cable. The probes are labeled CARGO and GLYCOL but other than length, they are both the identical sensors.

  • Page 22: Microprocessor Control Sequence/ Functionality

    4.4.3 Inputs Inputs signals to the device consist of: 1. Glycol probe temperature 2. Cargo probe temperature 3. Set point (temperature setting from display panel) 4. Safety limit setting 5. Signal from Switch 2 – up for glycol temperature/safety limit setting & down for Function test 4.4.4 Outputs Output signals from the device are by means of 8 relays.
  • Page 23 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 24 4.5.1 Temperature Falling 1. Compressor cycles off at set point. 2. Heat cycles ON at 0.5°C (0.9° F) below set point. (Optional) 4.5.2 Temperature Rising 1. Heat cycles off at set point. (Optional) 2. The compressor cycles ON at 0.5°C (0.9° F) above set point. The compressor has a one-minute off delay before it can cycle ON again, regardless of the temperature rise.
  • Page 25 4.5.5 Optional Thermostat Data Logger Software Requires K31-00888-10 software and a DOS interface program Before attempting to use any of the features of the program you need to follow the first three steps: 1) Connect Download Cable to converter and plug into serial port on computer. 2) Start up program named Tcom.exe on your computer/laptop.
  • Page 26 On thermostat line 31 relay TR terminal 87a wire 31 push-on terminal can be removed (the voltage at this area is 12 VDC) This open contact will cause an external temperature fault. When you remove the wire the alarm lamp will be on.

  • Page 27: Maintenance And Service Instruction

    5.0 MAINTENANCE AND SERVICE INSTRUCTION 5.1 General This section provides procedures for establishing preventative maintenance and systematic servicing schedules, which are the keys to successful operation. All service and maintenance procedures should be performed in accordance with Montreal protocol or national equivalent of the American Section 608 of the Clean Air Act. This prohibits the venting of refrigerants into the atmosphere and requires the use of refrigerant recycling and recovering equipment to be used whenever a system is opened.

  • Page 28: Checking Refrigerant Charge

    CAUTION: A gauge manifold should always be used when charging unit with refrigerant. Warning: Refrigerant is heavier than air. Therefore, it settles in the lowest places and will expel air (oxygen) from a small, confined space, resulting in dizziness or suffocation to an occupant. 5.3 Checking Refrigerant Charge The receiver sight glasses are equipped with a ball which floats when the liquid level is in the sight glass or above.

  • Page 29: Non-Condensable Gases

    a. Remove the compressor suction service valve cap and back seat the valve. This closes the charging port. Remove the cap from the port and loosely attach the suction gauge line of a manifold set. Connect the center charging line to refrigerant cylinder and tighten the connection. b.

  • Page 30: Evacuating The System

    The preferred method for finding leaks is by use of an electronic leak detector. There are several different makes available, and they all use the same method of detecting a leak through an exploring tube which will detect from large to extremely small leaks depending on the setting used on the detector.
  • Page 31 Venting at this point should be done at each pre-trip. Depending on the tank’s cooling system there may be additional vent points in the upper runs of the cooling system. Klinge advises that they are fitted to the tank’s pipe work but are not always notified of the details.
  • Page 32 It may be expedient to break the pipe work at one or two points to add the initial charge of glycol by gravity and allow the air to escape at another point. After the filling operation is complete the pump (only) should be allowed to run. Set the unit set point the same as the cargo temperature and allow the unit to operate (the compressor should not run).
  • Page 33 Only gas should be in the tank, if glycol comes out of this valve it indicates the bladder has failed and the gas charge has been lost. Running the unit in this condition could cause a failure. Contact Klinge Corporation or e-mail engineering@klingecorp.com for specific directions and reeferparts.com for spare parts.
  • Page 34 5.9.9 The Pump The pump is not self-priming and relies on the coolant as a lubricant, so should not be run dry. However, it may be run intermittently in the initial filling stage to assist in venting the system. The pump, being a moving part has a service life estimated at 4 to 5 years life of regular service in one way trade.
  • Page 35 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 36 GLYCOL CHARGING STEPS CHECK LIST (see detail on the preceding page) INITIAL FILL 1 – Begin with the system open (no pressure). 2 – Open all vents slightly and begin adding glycol at the lowest point. The air will escape as the glycol fills.

  • Page 37: Pti Form

    5.10 PTI Form It is important that a Pre-Trip Inspection (PTI) be completed prior to each shipment. The TCR-104 PTI form can be found on Klinge’s website at: http://www.klingecorp.com/pti/. UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...

  • Page 38: Servicing Components

    6.0 SERVICING COMPONENTS 6.1 Compressor 6.1.1 Compressor Motor Protection The compressor motor of the TCR-104 is equipped with an internal overload device. This device will break the star-point and stop the compressor if a problem arises which causes the motor to overheat. When the motor cools sufficiently, the overload will reset automatically.
  • Page 39 e. Back seat compressor suction service valve. Remove gauge, manifold hoses, and replace caps securely. Allow the unit to run 30 minutes before rechecking the oil level in the compressor sight glass. Check the oil immediately after the compressor has been shut off. Note: Always keep commercial oil stored in sealed containers.

  • Page 40: Condenser Fan Motor

    3. Inspect all system controls such as expansion valve and solenoid valve. Clean or replace If necessary. Remove or replace any filter dryers previously installed in the system, and clean or replace any filters or strainers. 4. Install the recommended size remote filter drier in the suction line and an oversized filter drier in the liquid line.

  • Page 41: Condenser Fan

    6.3 Condenser Fan If a motor fan must be removed from the motor shaft for any reason, be sure that the fan dimensions for relocating the fan are used in accordance with the fan-positioning sketch. Condenser Fan Position Install assembly in the unit, but do not tighten the cap screws holding the motor to the motor mount. Extreme care must be taken to align the fan wheel and the inlet ring to be concentric and to have the fan blade extend 15/16 of an inch into the air discharge side of the inlet ring.

  • Page 42: Thermal Expansion Valve

    so suction pressure can be read. The recovery lines should come from a manifold gauge since the line will also be used to evacuate the system and perhaps add refrigerant. 2. Close the liquid line hand valve. Start the unit and pump down the system until the suction pressure stabilizes between 1 and 1.5 psig (0.1 bar).
  • Page 43 3. Install the new element hand tight. After hand tight, turn element clockwise 60˚ (movement equal to one hex flat). 6.6.3 Expansion valve adjustment The expansion valve is set and tested at the factory before shipping. When the application or operating conditions require a different setting, the valve may be adjusted to obtain the required operating superheat.
  • Page 44 What's Superheat? EXAMPLE your REFRIGERANT TEMPERATURE HERE 52° READS EVAPORATOR COIL 40° A. TO THE SUCTION PRESSURE 66 PSIG at compressor 2 PSI B. ADD ESTIMATED SUCTION LOSS 68 PSIG 12° C. TO OBTAIN SUCTION PRESSURE at bulb SUPERHEAT SUCTION LINE UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV.

  • Page 45: Trouble Shooting

    7.0 TROUBLE SHOOTING 7.1 General Information Several components are incorporated into the unit to assist the serviceman in finding the cause of problems concerning the operation and efficiency of the unit. The thermostat cycle being called for is indicated by the LED display. These lights should be used in conjunction with the pressure gauges to determine if certain cycles are operating.

  • Page 46: Trouble Shooting Chart

    Glycol probe open or shorted B) DURING FUNCTION TEST: All LED's Flash Start of function test. Any LED Flashing Failure of the function as indicated in 4.5.3. 7.4 Trouble Shooting Chart The following trouble shooting chart is by no means complete but covers the more general type of problems, which may occur if a breakdown is experienced.
  • Page 47 Open Compressor windings when Replace compressor compressor is cool Compressor trips CB1 but does not Replace compressor run due to mechanical restriction Glycol pump does not run Faulty phase sensor "PS" Replace "PC1" or "PC2" phase changing Replace contactor contactor faulty Condenser fan and glycol pump do not run See —...
  • Page 48 Glycol pump not running or Check & correct running in wrong direction. Faulty TXV Replace Cooling capacity problem Severe lube oil overcharge Remove excess oil. Check oil level (allow oil level to be within sight glass when compressor is hot and has been running for 10 to 15 minutes).
  • Page 49 TEMPERATURE-PRESSURE CHART For use when converting pressure to temperature when calculating the superheat. R-12 added for reference only. DEGREES DEGREES R-12 R-22 R-502 R-134A R-404A (HP-62) FAHRENHEIT CENTIGRADE PSIG PSIG PSIG PSIG PSIG -45.6 15.4 18.4 -44.4 14.6 17.7 -43.3 13.8 -42.2 12.9...
  • Page 50 DEGREES DEGREES R-12 R-22 R-502 R-134A R-404A (HP-62) FAHRENHEIT CENTIGRADE PSIG PSIG PSIG PSIG PSIG 11.1 48.8 87.3 47.7 12.2 90.8 104.8 50.1 13.3 53.2 94.3 108.6 52.3 14.4 55.4 97.9 112.4 15.6 57.7 101.6 116.4 57.5 16.7 60.1 105.4 120.4 60.1 17.8...

  • Page 51: Service Parts

    Section 8.1B Refrigeration Unit Parts with Front Panel Removed Section 8.2A Refrigeration Unit Parts Rear Section 8.2B Refrigeration Unit Parts Rear, Wire Grill Removed Section 8.3A Electrical Box Parts Cover TCR-104-07, -10 Section 8.3B Electrical Box Parts TCR-104-07, -10 Section 8.3C Electrical Box Parts Outside TCR-104-07, -10 Section 8.4A Optional Heater...
  • Page 52 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 53 SECTION 8.1A REFRIGERATION UNIT PARTS ITEM PART NO. DESCRIPTION QTY. 360-12138-00 COVER TOP 060-15036-00 GRILL CONDENSER WHITE 360-12135-00 ANGLE HEADER ASSEMBLY 360-12134-10 PANEL FRONT ASSEMBLY TCR-104 K21-16315-00 FASTENER M12-1.75 SS ANTILUCE K29-17879-02 HINGE SLIP SS 9/32 HOLES WITH PIN K29-17880-02 HINGE SLIP SS 9/32 HOLES WITH PIN K28-10848-03 PLUG BUMPER .5 DIA x 1.25 LONG SYNTHETIC...
  • Page 54 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 55 SECTION 8.1B REFRIGERATION UNIT PARTS – FRONT PANEL REMOVED ITEM PART NO. DESCRIPTION QTY. 360-10737-01 RECEIVER WITH VALVE TCR-104 K22-01672-0 VALVE HAND SHUT OFF 1/2 K25-26095-00 CONTROL HP NC OPEN 450 CLOSE 300 360-12137-00 ASSEMBLY COIL CONDENSER K35-04602-00 LABEL CAUTION FAN STARTS AUTOMATICALLY UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV.
  • Page 56 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 57 SECTION 8.2A REFRIGERATION UNIT PARTS REAR ITEM PART NO. DESCRIPTION QTY. 060-14544-00 FAN GUARD TCR-104 WHITE K15-00019-01 COMPRESSOR 2 CYL SERVICE NO VALVES, R-404A K15-00019-02 COMPRESSOR 2 CYL SERVICE NO VALVES, R-452A K21-16379-05 CLAMP CONSTANT TORQUE SS 1-1/16 K21-16379-16 CLAMP CONSTANT TORQUE SS 5-3/4 K26-24874-00 FAN 20.75 DIA 7/8 BORE 4 BLADE K24-21158-00...
  • Page 58 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 59 SECTION 8.2B REFRIGERATION UNIT PARTS REAR – WIRE GRILL REMOVED ITEM PART NO. DESCRIPTION QTY. 060-15031-00 PLENUM CONDENSER FAN WELD WHITE K26-22196-00 INDICATOR MOISTURE 1/2 MFL 1/2 FFL K26-24906-00 FILTER/DRIER 1/2MFL HC WITH LABEL K26-25025-00 CHILLER GLYCOL 5 TON 360-13460-00 VALVE RELIEF 50 PSI KIT 1/2MPT (INCLUDES ITEMS 29, 30, 31 &32) 060-02709-00...
  • Page 60 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 61 HINGE SLIP SS 9/32 HOLES SOCKET 060-09113-00 INSULATOR HINGE 060-12178-01 STRIP SPONGE 3/4 x 1 x 2 360-15140-07 DOOR ASSEMBLY TCR-104-07 DUAL (INCLUDES ITEMS 1 THRU 8, 10 & 11) K35-05875-07 LABEL ELECTRICAL SCHEMATIC TCR-104-07 K35-05966-07 LABEL COMPONENT LAYOUT TCR-104-07...
  • Page 62 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 63 SECTION 8.3B ELECTRICAL BOX PARTS ITEM PART NO. DESCRIPTION QTY. 360-15134-07 BOX ELECTRICAL TCR-104-07 COOL DUAL 060-15023-04 BOX ELECTRICAL SILKSCREEN TCR-104-04 K24-07458-00 SWITCH TOGGLE DPST ON-OFF (4) #6 SCREW K24-17239-00 BOOT TOGGLE SWITCH K24-22152-00 SWITCH TOGGLE SPDT MOM *ON-OFF-*ON #6...
  • Page 64 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 65 SECTION 8.3C ELECTRICAL BOX PARTS OUTSIDE ITEM PART NO. DESCRIPTION QTY. 060-10820-00 RETAINER ELECTRICAL BOX SS PASS & POLISH 060-10748-00 BRACKET HINGE ELECTRICAL BOX K21-16313-00 FASTENER BABY ANTILUSE M8x1.25 K29-17879-01 HINGE SLIP SS 9/32 HOLES SOCKET K29-17879-02 HINGE SLIP SS 9/32 HOLES WITH PIN K29-17880-01 HINGE SLIP SS 9/32 HOLES SOCKET 060-09113-00...
  • Page 66 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 67 SECTION 8.4A OPTIONAL HEATER ITEM PART NO. DESCRIPTION QTY. 360-13626-00 KIT HEATER COMPLETE TCR-104 (INCLUDES ITEMS 2 THRU 38) 360-12560-10 HEATER GLYCOL 5KW INSTALLATION REMOTE (INCLUDES ITEMS 3 THRU 17) 360-12560-11 FRAME INSULATED COMPLETE WITH OUT HEATER (INCLUDES ITEMS 4 THRU 16) 060-13490-02 INSULATION HEATER REMOTE TCR-104 060-13597-01...
  • Page 68 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 69 SECTION 8.4B OPTIONAL HEATER – INSTALLATION ITEM PART NO. DESCRIPTION QTY. 360 13584-00 INSTALL HEATER PIPING TCR-104 (INCLUDES ITEMS 19 THRU 29) 060-13589-00 INSULATOR HEATER BRACKET & PLATE 060-13587-00 BRACKET HEATER MOUNTING TCR-104 060-13583-00 BRACKET SUPPORT HEATER WHITE K23-13228-61 NIPPLE SS 1” MPT SCH 40 2” LG K23-13255-06 ELBOW SS 90 DEGREE 1”...
  • Page 70 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 71 SECTION 8.4C OPTIONAL HEATER – ELECTRICAL BOX MODIFICATION ITEM PART NO. DESCRIPTION QTY. 360-12585-07 INSTALL ELECTRIC BOX OPTIONAL 5 KW HEATER (INCLUDES ITEM 31) K24-17239-00 STARTER 9A 3P 6-9.2 OL 24 VAC UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 72 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 73 SECTION 8.5 OPTIONAL REMOTE MOUNTED – ELECTRICAL BOX ITEM PART NO. DESCRIPTION QTY. 360-13829-00 BOX ELECTRIC COMPLETE REMOTE TCR-108 (INCLUDES ITEMS 2 THRU 6) 360-15049-01 CABLE ELECTRICAL BOX TO PUMP 360-15051-01 CABLE ELECTRICAL BOX TO COMPRESSOR 360-15052-01 CABLE ELECTRICAL BOX TO FAN MOTOR 060-13828-00 PLATE ELECTRICAL BOX REMOTE MOUNTING K28-10936-03...
  • Page 74 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 75 SECTION 8.6A TCR-104-09 ELECTRICAL BOX W/ VER 2 DATALOGGER & ALARMS ITEM PART NO. DESCRIPTION QTY. 360-15134-09 BOX ELECTRICAL TCR-104-09 COMPLETE 060-15023-04 BOX ELECTRICAL SILKSCREEN TCR-104 K24-07458-00 SWITCH TOGGLE DPST ON-OFF (4) #6 SCREW K24-17239-00 BOOT TOGGLE SWITCH K24-22152-00 SWITCH TOGGLE SPDT MOM *ON-OFF-*ON #6 K24-22233-00 CIRCUIT BREAKER 4 A 2P 50/60HZ K25-26330-00...
  • Page 76 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 77 SECTION 8.6B TCR-104-09 ELECTRICAL BOX W/ VER 2 DATALOGGER & ALARMS ITEM PART NO. DESCRIPTION QTY. 360-14461-02 RESISTOR 10K OHM 1/4 WATT +-5% ASSEMBLY K25-10444-00 JUMPER TERMINAL BLOCK #6 SCREW K25-26134-00 BASE TYRAP MOUNTING BLACK ADHESIVE 060-10820-00 RETAINER ELECTRICAL BOX SS PASS & POLISH 060-10748-00 BRACKET HINGE ELECTRICAL BOX K21-16313-00...
  • Page 78 UNCONTROLLED WHEN PRINTED K35-TCR104-07 REV. E, JUNE 2023...
  • Page 79 SECTION 8.6C TCR-104-09 ELECTRICAL BOX W/ VER 2 DATALOGGER & ALARMS ITEM PART NO. DESCRIPTION QTY. 360-15140-09 DOOR ASSEMBLY TCR-104-09 (INCLUDES ITEMS 2 THRU 11) 060-15024-03 DOOR ELECTRICAL BOX SILKSCREEN TCR-104 K35-05899-00 LABEL DANGER HIGH VOLTAGE 1.5x3 K35-05875-09 LABEL ELECTRICAL SCHEMATIC TCR-104-09 K28-10847-04 GROMMET INSERT .875 HOLE SIZE K28-10813-00...

  • Page 80: Suggested Spare Parts

    Suggested Spare Parts SUGGESTED SPARE PARTS TCR-104-07, -08, -09, -10, -20 ITEM PART NUMBER DESCRIPTION 360-10829-00 BASE THERMOSTAT 360-12540-01 CABLE RIBBON SHLD 18" 10 WIRES 360-13460-00 VALVE RELIEF 3/4 MPT 50 PSI KIT 360-13807-00 KIT THERMOSTAT PROBE UNIVERSAL K22-06950-01 VALVE SUCTION PRESS REG 1-1/8 SHORT...

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