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Heat
SMPSS-654 Series Snow Melt Panels
Installation, Operation, and Maintenance Manual
Heat
Demand
to Boiler
Supply
HEAT SOURCE
1 inch Ball Valves
Return
WARNING!!!
Consult Manual Before Use
HeatLink Group Inc.
4603E - 13th Street NE
AVERTISSEMENT!!!
Calgary, Alberta, Canada
Consulter le
T2E 6M3
manual avant l'usage
Phone: (403) 250-3432
Fax: (403) 250-1155
www.heatlinkgroup.com
MODEL #: SMP300SS-HEX
Serial #: XXX-XXXX
D.O.M: Feb 2, 2012
Phase/Freq: 1/60 Cycles
Max Pres: 125psi/862kPa
Max Temp: 100C/212F
Volts: 120/24 VAC
Amps: Maximum 15
Conforms to Std CAN/CSA C22.2 No. 14
3189472
Conforms to Standard UL 508
MADE IN CANADA
SOME UNION NUTS MAY
CAUTION
BECOME LOOSE
AND CONSEQUENTLY
Before servicing,
LEAK THROUGH
disconnect power
TRANSPORTATION
supply
VIBRATION AND
HANDLING. DO NOT
OVERTIGHTEN UNION NUTS
WHEN CORRECTING THIS.
M A D E
I N
Link
Any alterations to
electrical wiring and
controls renders warranty
null & void.
Installation must conform
to local codes. Check
valve(s) if required are the
installers responsibility.
C A N A D A
®
WARNING HOT
This product
may have hot fluid
circulating through it.
DO NOT TOUCH !
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Table of Contents
Related Manuals for Heat Link SMPSS-654 Series
Summary of Contents for Heat Link SMPSS-654 Series
- Page 1 ® Heat Link SMPSS-654 Series Snow Melt Panels Installation, Operation, and Maintenance Manual Heat Demand to Boiler WARNING HOT This product may have hot fluid circulating through it. DO NOT TOUCH ! Supply HEAT SOURCE 1 inch Ball Valves Return...
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Page 3: Table Of Contents
Installation, Operation, and Maintenance Manual Table of Contents SMP000SS-654 Product Safety Information ............. Warnings ....................Servicing ....................Function....................Unpacking ..................Installation Tools Needed ............Panel Components ..................SMP Panel with Heat Exchanger Specifications ........SMP Panel without Heat Exchanger Specifications ......Panel Component Specifications .............. -
Page 4: Product Safety Information
Installation, Operation, and Maintenance Manual SMP000SS-654 Product Safety Information Warnings The zone control panel is for indoor use only and must be installed by a qualifi ed installer/service technician. This product must be installed and operated in strict accordance with the terms set out in this manual and in accordance with the relevant requirements of the Local Authority Having Jurisdiction. -
Page 5: Unpacking
Installation, Operation, and Maintenance Manual SMP000SS-654 Unpacking Examine carton for any damage that may have occurred during shipping. If damage is visible Step 1 notify your courier and supplier immediately. Open the carton by removing the staples. Step 2 Remove the cardboard spacers from the carton, then remove the panel from the carton. Lift Step 3 the panel by the base, not the enclosure. -
Page 6: Panel Components
Installation, Operation, and Maintenance Manual SMP000SS-654 Panel Components Heat Demand to Boiler WARNING HOT This product may have hot fluid circulating through it. DO NOT TOUCH ! Supply HEAT SOURCE 1 inch Ball Valves Return WARNING!!! Consult Manual Before Use HeatLink Group Inc. - Page 7 Installation, Operation, and Maintenance Manual SMP000SS-654 Part Number SMP300-654- Component SMP175-654-HEX SMP300-654-HEX HEX-H SMP375-654 SMP375-654-H Primary Circulator PUMP2699 Secondary Circulator PUMP2699 PUMP26150 PUMP2699 PUMP26150 24Vac Transformer – – – – – System Controller 30654 Heat Exchanger HTEX3820 x2 HTEX3830 x2 HTEX3830 x3 3-way Valve –...
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Page 8: Smp Panel With Heat Exchanger Specifications
Installation, Operation, and Maintenance Manual SMP000SS-654 SMP Panel with Heat Exchanger Specifications SMP175-654-HEX SMP300-654-HEX SMP300-654-HEX-H Listing cETLus Conforms to CAN/CSA-C22 No.14, UL508 Dimensions 30.188"H x 38.343"W x 8.027"D Weight 93.5 lb Nominal panel output 175,000 BTU 300,000 BTU 365,000 BTU * see conditions below Max ambient temperature 120°F... -
Page 9: Smp Panel Without Heat Exchanger Specifications
Installation, Operation, and Maintenance Manual SMP000SS-654 SMP Panel without Heat Exchanger Specifications SMP375-654 SMP375-654-H Listing cETLus Conforms to CAN/CSA-C22 No.14, UL508 Dimensions 30.188"H x 38.343"W x 8.027"D Weight 75 lb 80 lb Nominal panel output* 300,000 BTU 375,000 BTU Nominal flow* 20 US gpm 25 US gpm @ 40°F ∆T... -
Page 10: Panel Component Specifications
Installation, Operation, and Maintenance Manual SMP000SS-654 Panel Component Specifications System Controller Based upon the feedback from the sensors for the system the controller will regulate the necessary supply fluid temperature that is required for the snow melt system by adjusting the control valve via motor actuator. Refer to page 17 for instructions. - Page 11 Installation, Operation, and Maintenance Manual SMP000SS-654 Circulator The circulator moves the heated fluid through the system when there is a call for heat from the system controller. Type UPS 26-99 FC P/N: 52722512 P1 Pump Curve for Panel Circulator 115 V 1 PH PC: 0939 60 Hz 20 uF...
- Page 12 Installation, Operation, and Maintenance Manual SMP000SS-654 Control Valve 3-way brass mixing valve regulates the temperature in the hydronic system with the help of the electric motor actuator and system controller. May not be exactly as shown. Specifications: • Cv=11.6 Motorized Actuator The motor actuator is mounted to the control valve and moves the valve appropriately to allow the heated fluid to enter.
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Page 13: Panel Mounting
Installation, Operation, and Maintenance Manual SMP000SS-654 Panel Mounting Wall Stud Prior to mounting the panel, ensure the Step 1 wall is capable of supporting the weight of the panel. Determine the locations and distance Step 2 between the wall studs. With a level at min. -
Page 14: Piping Hookup
Installation, Operation, and Maintenance Manual SMP000SS-654 Piping Hookup Connect each of the valve assemblies to the supply and return piping on the panel, using the supplied 1" washers . Do not overtighten the panel connections, as this will damage the rubber washers. For SMP w/heat exchangers install the 3⁄4"... -
Page 15: Fill & Purge (Smp W/O Heat Exchangers)
Installation, Operation, and Maintenance Manual SMP000SS-654 Fill & Purge (SMP w/o Heat Exchangers) The following steps are recommended in order to fill the panel with water and purge entrained air once piping is completed, and before activation of the panel. Note: Additional purging steps may be required for the rest of the hydronic system. -
Page 16: Fill & Purge (Smp With Heat Exchanger)
Installation, Operation, and Maintenance Manual SMP000SS-654 Fill & Purge (SMP with Heat Exchanger) The following steps are recommended in order to fill the panel with water and purge entrained air once piping is completed, and before activation of the panel. Note: Additional purging steps may be required for the rest of the hydronic system. -
Page 17: Fill & Purge (Smp With Heat Exchanger) Continued
Installation, Operation, and Maintenance Manual SMP000SS-654 Fill & Purge (SMP with Heat Exchanger) continued Heat Demand to Boiler Purge Hose WARNING HOT This product may have hot fluid circulating through it. DO NOT TOUCH ! Supply HEAT SOURCE 1 inch Ball Valves Return Fill Hose Type UPS 26-150F... -
Page 18: Wiring Diagram
Installation, Operation, and Maintenance Manual SMP000SS-654 Wiring Diagram • Wiring should be done by a qualified electrician and should meet local codes and jurisdictions. Primary Pump Relays = Schneider RSB2A080B7 30654 Snow Melt Control Relay Bases = Schneider RSZE1S48M Wiring to be installed in field 30090 Snow/Ice Sensor (10K) Heat... -
Page 19: System Controller Instructions
Installation, Operation, and Maintenance Manual SMP000SS-654 System Controller Instructions User Interface Display Touch to display Run Time, Outdoor & Slab Temperature Status Field Touch to quickly enter the View menu Operation Field Touch to turn system Touch to go to the next setting off while away Home Button Touch to ENTER Return to the Home Screen Melt or Stop Press and hold for 3 Home Button Touch to adjust settings seconds to access the programming menus. Operation Field MELT System is melting snow or ice. STRM System is in storm operation. IDLE System is idling. - Page 20 Installation, Operation, and Maintenance Manual SMP000SS-654 Programmable Settings Programming Menus Press and hold the Home button for 3 seconds to enter the programming menus. The control returns to the last programming menu previously used. Press and hold for 3 seconds to access the programming menus. Select a Programming Menu - - -- - - -- - - -- - - - - - - - - - - -- - - -- - - -- - - - - - - - - Setting Items - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- -- -- -- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- -- -- -- • Touch “NEXT” to advance (clockwise in above illustration)
- Page 21 Installation, Operation, and Maintenance Manual SMP000SS-654 View Menu (1 of 2) The View menu items display the current operating temperatures and status information of the system. Item Field Range Access Description Set to SNOW ZONE User The snow melt zone number on the tekmarNet ® 1 to 12 system. Installer Conditions: tekmarNet communication available. ® OUTDOOR Current outdoor air temperature as measured by the local – – –, -76 to or remote outdoor sensor. The outdoor air temperature is User 149°F shared to all devices in the tekmarNet system. “– – –” is ® Installer displayed when no outdoor sensor is available.
- Page 22 Installation, Operation, and Maintenance Manual SMP000SS-654 View Menu (2 of 2) Item Field Range Access Description Set to HEAT RELAY Current status of the heat relay. The boiler, pump or User electric cable is on when ON is displayed. The boiler, OFF or ON pump or electric cable is off when OFF is displayed. Installer Conditions: Application Mode is set to PWM, Boil, Mix, or Elec. PWM RATE Current duty cycle rate of the zone or boiler for each 20 minute cycle. 0 to 100% Installer Conditions: Application Mode is set to PWM or Elec. Not visible when Manual Override is not Auto. SYSTEM PUMP RELAY User Current status of the system pump relay.
- Page 23 Installation, Operation, and Maintenance Manual SMP000SS-654 Set Temp Menu The Set Temp menu items select the operating temperatures of the snow melt system. Item Field Range Access Description Set to MELTING 32 to 95°F Select the desired surface temperature of the snow melt User (0.0 to 35.0°C) 5 ºC surface when melting. Default = 36°F Installer Conditions: Application Mode is set to PWM, Boil, Mix (2.0°C) or Elec. IDLING Select the desired surface temperature of the snow melt surface when idling. Idling pre-heats the slab when the OFF, 20 to 95°F slab is dry but cold and allows faster reaction time to reach (-6.5 to 35.0°C) Installer the melting temperature. Recommended for commercial Default = OFF use only. Conditions: Application Mode is set to PWM, Boil, Mix or Elec.
- Page 24 System Menu The System Menu provides settings on how to configure and operate the mechanical equipment. Installation, Operation, and Maintenance Manual SMP000SS-654 Item Field Range Access Description Set to APPLICATION MODE System Menu Select the control application mode. PWM = Hydronic Pulse Width Modulation. PWM, BOIL, MIX, The System Menu provides settings on how to configure and operate the mechanical equipment. BOIL = Hydronic boiler heats snow melting system. ELEC, 090 Installer MIX = Hydronic mixing valve or injection pump heats Default = PWM Item Field Range Access Description Set to snow melting system. ELEC = Electric snow melt. APPLICATION MODE 090 = Tandem Snow/ Ice Detection using 090 or 094 Select the control application mode.
- Page 25 Installation, Operation, and Maintenance Manual SMP000SS-654 Boiler Menu The Boiler Menu provides settings on how to configure and operate the boiler. Item Field Range Access Description Set to App Mode = Boil BOILER TYPE MOD, 1STG, The type of boiler connected to the control. EMS1, EMS2 MOD = Modulating boiler. Default = MOD 1STG = Single one-stage on-off boiler. EMS1 = tekmar boiler staging controls. App Mode = Mix EMS2 = Viessmann modulating boilers with 0-10 V ENBL OFF, ENBL, Installer OpenTherm Module. CTRL CTRL = tekmarNet ®...
- Page 26 Installation, Operation, and Maintenance Manual SMP000SS-654 Troubleshooting It is recommended to complete all wiring to ensure trouble free operation. Should an error occur, simply follow these steps: 1. Find: If the control flashes on the screen, it is indicating a problem on the system. 2. Identify: Hold the Home button for 3 seconds, touch the NEXT key to locate the Toolbox Menu, then touch the ENTER key. The error code should appear as the first item. 3. Solve: Use the chart below to match the error code to the one on the control. Use the description to solve the problem. Error Messages (1 of 4) Error Message Description SET TEMP MENU SAVE ERROR The control failed to read the Set Temp menu settings from memory and has reloaded the factory default settings. The control stops operation until all settings in the Set Temp menu are checked. To clear the error, set the access level to Installer and check all settings in the Set Temp menu. SYSTEM MENU SAVE ERROR The control failed to read the System menu settings from memory and has reloaded the factory default settings. The control stops operation until all settings in the System menu are checked. To clear the error, set the access level to Installer and check all settings in the System menu. BOILER MENU SAVE ERROR The control failed to read the Boiler menu settings from memory and has reloaded the factory default settings. The control stops operation until all settings in the Boiler menu are checked.
- Page 27 Installation, Operation, and Maintenance Manual SMP000SS-654 Error Messages (2 of 4) Error Message Description ADDRESS TAKEN ERROR Two devices (thermostats, setpoint controls, snow melting controls) have been manually set to the same address. The device continues to operate with this error but does not communicate with the tekmarNet ® system. To clear this error, select an unused tekmarNet ® address or select automatic addressing. SNOW ZONE TAKEN ERROR Two snow melting controls have been manually set to the same snow zone number and one of the controls is NOT set to App Mode 090. The control continues to operate with this error. To clear this error, select an unused snow zone number or set the App Mode to 090. Once the error has been corrected, press the "Cancel" key to clear the error message. APP MODE 090 ERROR Two snow melting controls have been manually set to the same snow zone number and both of the controls are set to App Mode 090. To clear this error, select an unused snow zone number or set the App Mode to anything other than 090. TANDEM 090 ERROR There are two Snow / Ice Sensors 090 or 094 installed in the zone and the other snow melting control’s 090 or 094 has a sensor problem. Locate the other snow melting control and navigate to the Toolbox...
- Page 28 Installation, Operation, and Maintenance Manual SMP000SS-654 Error Messages (3 of 4) Error Message Description BOILER RETURN SENSOR OPEN CIRCUIT ERROR Due to an open circuit, the control is unable to read the Boiler Return Sensor 082. The control continues operation but does not provide any boiler return protection. Check the boiler return sensor wire for open circuits according to the sensor installation manual. It may be necessary to replace the boiler return sensor. Once the error has been corrected, the error message automatically clears. SLAB SENSOR SHORT CIRCUIT ERROR Due to a short circuit, the control is unable to read the Slab Sensor 072 or 073. Idling and Storm are disabled and energy saving features such as Warm Weather Shut Down (WWSD) and Cold Weather Cut Out (CWCO) are operate using the outdoor temperature only. Check the slab sensor wire for short circuits according to the sensor installation manual. It may be necessary to replace the slab sensor. Once the error has been corrected, the error message automatically clears. SLAB SENSOR OPEN CIRCUIT ERROR Due to an open circuit, the control is unable to read the Slab Sensor 072 or 073. Idling and Storm are disabled and energy saving features such as Warm Weather Shut Down (WWSD) and Cold Weather Cut Out (CWCO) are operate using the outdoor temperature only.
- Page 29 Installation, Operation, and Maintenance Manual SMP000SS-654 Error Messages (4 of 4) Error Message Description SNOW SENSOR ERROR The control is unable to properly detect the Snow Sensor 095. The control can no longer automatically detect snow but manual start of the snow melting system is still available. Check the Snow Sensor yellow, red and black wires according to the sensor installation manual. It may be necessary to replace the sensor. Once the error has been corrected, the error message automatically clears. SCHEDULE MASTER ERROR Two devices on the tekmarNet ® system have been set to the same Schedule Master number. The control operates according to the local programmable schedule while this error is present. To clear the error, select a different Schedule Master number, set a different Schedule Member number, set the Schedule to Zone, or set the Schedule to None. SCHEDULE MEMBER ERROR The control can no longer detect its schedule master. The control operates as if the programmable schedule is in idle or off operation while this error is present. To clear the error, select a different Schedule Member number, set the Schedule to Zone, or set the Schedule to None. ERROR AT THERMOSTAT There is an error on a different thermostat or setpoint control connected to the tekmarNet system ®...
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Page 30: Troubleshooting
Installation, Operation, and Maintenance Manual SMP000SS-654 Troubleshooting Problem Check / Verify Possible Cause LCD Display is Off Control has power Use electrical meter to measure 24V (ac)voltage on input power R and C terminals. System pump is always on Display shows idle Idle operation requires that the system pump operate continuously while below the melting temperature setting. -
Page 31: Testing The Sensors
Installation, Operation, and Maintenance Manual SMP000SS-654 Testing the Sensors 30090 Snow/Ice Sensor Measure resistance between the Snow/Ice Sensor wires. Note: Ensure wires are disconnected from the control Black (Com) before testing. Blue Measure resistance between Yellow Brown (Slab) • the yellow and black sensor wires (sensor temperature), and •... - Page 32 www.heatlink.com November 02, 2023 Printed in Canada ©HeatLink Group Inc.
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