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A.
Jack
Plug Assembly
4A
WARNING:
ELECTRIC
SHOCK
can
kill;
ARCING
can
burn skin
or
damage
electrical
connections.
Do
not
touch live electrical
parts.
Be
sure
that unit is
completely
shutdown be
fore
making
any weld
output
connections.
Do
not
change position
of the
welding
cable
jack plugs
while
welding.
Be
sure
the
jack plugs
are secure
in correct
receptacles
before
welding.
The
red
jack plugs
are
supplied
to
provide
connections
to
the weld
output
receptacles
on
the
welding
power
source.
Assemble the
jack plugs
as
follows:
1.
Remove
1
inch
(25.4 mm)
of insulation from
one
end of
welding
cable.
2.
Clamp
cable in
a
vise with the uninsulated end
ex
tending upward
out of vise
approximately
1-3/4
inches
(44.5 mm).
3.
Place steel tie
wire
(item A)
approximately
1/4
inch
(6.4 mm)
from end of insulation.
4.
Make
a
half
turn
around the cable
bringing looped
ends of tie wire
together.
A~
B?L1~
D
E
~
~
F
~
024.4
Figure
3-2. Jack
Plug
InstallatIon
11. Insert
the 1/4-20
setscrews
into the center and bot
tom
holes in
jack plug
and
tighten (E).
12.
Remove cable from vise and insert
jack plug
into
in
sulating
sleeve. Slide
insulating
sleeve
over
jack
plug
and cable until hole in
insulating
sleeve lines up
with
remaining
hole in
jack plug (F).
13. Insert the 8-32
self-tapping
screw
(F) through
hole
in
insulating
sleeve into
jack plug
and
tighten.
B.
Cable Installation
Connect the cables from the
converter to
the
appropri
ate
weld
output
receptacles
on
the
welding
power
source.
IMPORTANT: lithe
welding
power
source
has
high
and
low
current
ranges, best
welding
results wi//be obtained
using
the
range
with
higher
open circuit
voltage.
3-4.
WELD
OUTPUT
CONNECTIONS
4A
WARNING:
ELECTRIC SHOCK
can
kill;
ARCING
can
burn skin
or
damage
electrical
connections.
Do not touch live
electrical
parts.
Be
sure
that unit is
completely
shut down be
fore
making
any weld
output
connections.
Do
not
change position
of the
welding
cable
jack plugs
while
welding.
Be
sure
the
jack plugs
are secure
in correct
receptacles
before
welding.
5.
Insert
a
3/8 inch
(9.5 mm)
diameter rod
through
looped
ends of tie wire.
6.
Twist tie wire
(B)
until entire tie wire is twisted and is
tight
around insulation of cable.
7.
Clip
off
looped
ends of tie wire.
8.
Bend the twisted tie wire
over
and
along
the side
(C)
of uninsulated
portion
of cable.
9.
Wrap
the
strip
of
copper
foil
tightly
around uninsu
lated end of cable and twisted tie wire
(D).
10. Push the
jack plug
onto
cable
over
copper foil
(E).
Figure
3-1. Installation On
Top
Of SW2225
121988
Page
8
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