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Drive DeVilbiss Healthcare 1060AW Service Manual

10-liter oxygen concentrator
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D
D
v
rive
e
ilbiss
Update front
cover image
CAUTION
Federal (U.S.A.) law restricts this device to sale by or on the order of a physician.
10-l
®
iter
s
M
erviCe
DANGER – NO SMOKING
FPO
Assembled in USA
O
C
xygen
OnCentratOr
anual
MODEL 1060AW

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  • Page 1 10-l ® rive ilbiss iter xygen OnCentratOr erviCe anual DANGER – NO SMOKING MODEL 1060AW Update front cover image CAUTION Federal (U.S.A.) law restricts this device to sale by or on the order of a physician. Assembled in USA...

  • Page 2: Table Of Contents

    Pressure Regulator ..........................................27 Printed Circuit Board (PC Board) ......................................27 Rotary Valve ............................................28 FIGURES, DIAGRAMS AND PARTS LIST 1060AW Unit ............................................29 Accessories and Tools .......................................... 31 Pneumatic and Wiring Diagrams ......................................32 ORDERING INFORMATION AND PARTS RETURN Ordering Information ..........................................

  • Page 3: General Information

    G E N E R A L I N F O R M A T I O N INTRODUCTION This service manual was designed to provide Drive DeVilbiss Healthcare qualified service technicians and homecare providers with the proper maintenance, service, safety, and repair procedures for the Drive DeVilbiss Oxygen Concentrator.

  • Page 4: Important Safeguards

    G E N E R A L I N F O R M A T I O N IMPORTANT SAFEGUARDS Read this entire guide before using your Drive DeVilbiss concentrator. Important safeguards are indicated throughout this guide. Pay special attention to all safety information.Imminently and potentially hazardous information is highlighted by these terms: DANGER Indicates an imminently hazardous situation which could result in death or serious injury to the user or operator if not avoided.
  • Page 5 G E N E R A L I N F O R M A T I O N WARNING To avoid electric shock, do not plug the concentrator into an AC outlet if the concentrator cabinet is broken. Do not remove the concentrator cabinet. The cabinet should only be removed by a qualified Drive DeVilbiss technician.
  • Page 6 The 1060AW Series oxygen concentrator, its parts and accessories are specified for use at flow rates between 1 and 10 LPM Install, use and maintain the 1060AW Series Oxygen Concentrator following this instruction guide to minimize the environmental impact of the oxygen concentrator through its expected life.

  • Page 7: Unpacking And Setup

    WARNING Upon receiving, examine the unit for external damage. If the unit appears to The Drive DeVilbiss 1060AW oxygen concentrator is equipped with a have external damage, please contact DeVilbiss for assistance. fire mitigating outlet fitting that prevents propagation of fire into the Check to be sure the cabinet air filter and the intake filter are in place.

  • Page 8: Maintenance

    M A I N T E N A N C E PATIENT ALERT SYSTEM sound) release of pressure from a pressure relief valve located on the compressor head. The Drive DeVilbiss Oxygen Concentrator patient alert system will detect unit NOTE– Settings below 1 LPM may activate the low flow alarm. component failure.

  • Page 9: Service Life

    SERVICE LIFE Remove the air filter from behind the door and inspect the color and The expected service life of the 1060AW series oxygen concentrator, which debris. If filter is discolored to a dark gray, it should be replaced. includes the performance of any required service or maintenance, is 5 years.
  • Page 10 M A I N T E N A N C E • determining a preventative maintenance interval frequency* which similar conditions to the location of the concentrator. takes into consideration the specific operating environment. Power the unit. Set the flow meter to 10 LPM and connect the analyzer to the unit’s oxygen outlet port.

  • Page 11: Provider's Notes

    Service and Maintenance Guidance below. patient connection may unintentionally become contaminated with expired gases Drive DeVilbiss Healthcare recommends that at least the following procedures be for a single fault condition i.e., a hose internal to the device becomes carried out by the manufacturer or a qualified third party between uses by disconnected.

  • Page 12: Service And Maintenance Guidance

    Final HEPA Compressor Cup Model Verification Intake Filter Compressor Filter** Filter ** Cabinet Air Filter Sieve Beds ** Seals ** 1060AW Every 3-years or Inspect when Inspect in Inspect in Inspect when When indicated by When indicated by between patients, Recurring...

  • Page 13: Troubleshooting

    T R O U B L E S H O O T I N G SYSTEM OPERATION NORMAL OPERATING SEQUENCE The Drive DeVilbiss Oxygen Concentrator uses a pressure swing adsorption When the concentrator is turned “On,” the following cycling sequence can be system.
  • Page 14 T R O U B L E S H O O T I N G OVERVIEW OF ALARMS AND SERVICE INDICATORS This device contains an alarm system which monitors the state of the device and alerts of abnormal operation, loss of essential performance or failures. Alarm conditions are shown on the control panel.

  • Page 15: Led Fault Codes - Pc Board

    T R O U B L E S H O O T I N G LED FAULT CODES - PC BOARD SIMPLIFIED TROUBLESHOOTING The key to simple troubleshooting is to recognize which type of problem exists Error and select the most effective approach to solving the problem. The different System Failure Description Possible Causes types of problems and the approaches for solutions are as follows:...
  • Page 16 C O M P O N E N T T E S T I N G , R E P A I R A N D R E P L A C M E N T Type II—Operation Issues (Service Indicator Light.

  • Page 17: Troubleshooting Chart A

    T R O U B L E S H O O T I N G TROUBLESHOOTING CHART A Visible Alarm Audible Alarm Compressor OTHER SYMPTOMS POSSIBLE CAUSE POSSIBLE REMEDY Pulsating air noise Intake filter not in place or defective Check filter and replace if necessary Compressor intake hose disconnected Reconnect hose Excessive noise...

  • Page 18: Troubleshooting Chart B

    T R O U B L E S H O O T I N G TROUBLESHOOTING CHART B Visible Alarm Audible Alarm Compressor Blinking Pulsing OTHER SYMPTOMS POSSIBLE CAUSE POSSIBLE REMEDY Fan off Line cord not properly installed or defective Check that the power cord is properly attached to the IEC connector and is fully inserted into the receptacle.

  • Page 19: Troubleshooting Chart E

    T R O U B L E S H O O T I N G TROUBLESHOOTING CHART E Visible Alarm Audible Alarm Compressor OTHER SYMPTOMS POSSIBLE CAUSE POSSIBLE REMEDY Fluctuating or no flow System pressure below 20 psi (138 kPa) due to: 1.

  • Page 20: Component Testing, Repair, And Replacement

    C O M P O N E N T T E S T I N G , R E P A I R A N D R E P L A C M E N T PROPER REPAIR PROCEDURES that hold the front cabinet to the unit’s internal structure. Remove the screw located near the bottom of the recessed humidifier WARNING compartment on the front of the unit.

  • Page 21: Check Valves

    C O M P O N E N T T E S T I N G , R E P A I R A N D R E P L A C M E N T "T" fitting and manifold. A defective manifold or sieve bed check valve will result in lower oxygen concentrations and accumulator pressures.
  • Page 22 C O M P O N E N T T E S T I N G , R E P A I R A N D R E P L A C M E N T 1025K-643). Voltmeter Leads Rod Screw Cup Seal Retainer Testing Compressor Voltage...
  • Page 23 C O M P O N E N T T E S T I N G , R E P A I R A N D R E P L A C M E N T To remove the compressor: To inspect and/or replace internal components: Make sure the unit is unplugged from the wall outlet.

  • Page 24: Cooling Fan

    C O M P O N E N T T E S T I N G , R E P A I R A N D R E P L A C M E N T Discard defective cup seal. Lean unit backwards slightly and reinstall motor mount nuts.

  • Page 25: Fused Iec Connector

    C O M P O N E N T T E S T I N G , R E P A I R A N D R E P L A C M E N T WARNING WARNING Electric Shock Hazard. Use caution when leak testing near electrical Electric Shock Hazard.

  • Page 26: Power Switch

    C O M P O N E N T T E S T I N G , R E P A I R A N D R E P L A C M E N T PRESSURE REGULATOR If it is determined that the valve is not cycling the pressure, refer to the section on Rotary Valve testing.

  • Page 27: Printed Circuit Board (Pc Board)

    C O M P O N E N T T E S T I N G , R E P A I R A N D R E P L A C M E N T PRINTED CIRCUIT BOARD ROTARY VALVE The printed circuit (PC) board is responsible for monitoring and controlling the The timed rotary valve alternately distributes pressure supplied by the Drive DeVilbiss Oxygen Concentrator;...
  • Page 28 C O M P O N E N T T E S T I N G , R E P A I R A N D R E P L A C M E N T LT-2355...

  • Page 29: Figures, Diagrams And Parts List

    F I G U R E S , D I A G R A M S A N D P A R T S L I S T Visible Alerts 1060AW Unit 8A-8B Front View Rear View Filter door with cabinet...
  • Page 30 F I G U R E S , D I A G R A M S A N D P A R T S L I S T 1025 Unit with Auxiliary Oxygen Port Behind Front Cover Rear Inside Rear Inside - Compressor Removed Inside Compressor Box 16, 18 (not Exhaust...
  • Page 31 F I G U R E S , D I A G R A M S A N D P A R T S L I S T PART DESCRIPTION 1025DS 1025KS 1025UK Filters: Cabinet Air Filter 303DZ-605 303DZ-605 303DZ-605 Compressor Intake Filter 1025D-605 1025D-605...
  • Page 32 F I G U R E S , D I A G R A M S A N D P A R T S L I S T Pneumatic Diagram Update pneumatic diagram LT-2355...
  • Page 33 F I G U R E S , D I A G R A M S A N D P A R T S L I S T Wiring Diagram Update Wiring Diagram LT-2355...

  • Page 34: Ordering Information And Parts Return

    RETURNS Before returning units to the factory, call the Drive DeVilbiss Healthcare Customer Service Department (800-338-1988) or (814-443-4881) to obtain a return authorization number. Include in the package a note indicating the return authorization number along with your company name, address, phone number, and account number. The return authorization number should also be written on the outside of the package.

  • Page 35: Warranty

    WARRANTY Drive DeVilbiss Healthcare warrants the Drive DeVilbiss 1060AW 10 Liter Oxygen Concentrator under the conditions and limitations stated below. Drive DeVilbiss warrants this equipment to be free from defects in workmanship and materials for three (3) years from date of factory shipment to the original purchaser, (typically the healthcare provider) unless contractually specified otherwise.

  • Page 36: Specifications

    S P E C I F I C A T I O N S DEVILBISS 10-LITER SERIES Catalog Number 1060AW Delivery Rate 1 TO 10 LPM Maximum Recommended Flow (@ nominal outlet pressures of zero and 10 LPM 7 kPa)** Outlet Pressure 8.5 ±...

  • Page 37: Electromagnetic Compatibility Information

    E L E C T R O M A G N E T I C C O M P A T I B I L I T Y I N F O R M A T I O N ELECTROMAGNETIC COMPATIBILITY INFORMATION WARNING MR Unsafe •...
  • Page 38 LT-2355...
  • Page 39 LT-2355...
  • Page 40 DeVilbiss Healthcare LLC 100 DeVilbiss Drive Somerset, PA 15501-2125 800-338-1988 • 814-443-4881 Drive DeVilbiss Healthcare Ltd. Drive DeVilbiss Australia Pty Limited Sidhil Business Park Building F, 2 Hudson Ave Holmfield, Halifax Castle Hill, NSW 2154 West Yorkshire HX2 9TN AUSTRALIA...

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