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Sumake SMT-C2 Operation And Maintenance Manual

Smart controllers are compatible with smt-a series transducerized dc electric torque and angle controlled
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OPERATION AND MAINTENANCE MANUAL
SMT-C2
ITEM NO.:
SMART CONTROLLERS ARE
COMPATIBLE WITH SMT-Axx SERIES
TRANSDUCERIZED DC ELECTRIC TORQUE
AND ANGLE CONTROLLED
SMT-C2-I-2308C-K2

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  • Page 1 OPERATION AND MAINTENANCE MANUAL SMT-C2 ITEM NO.: SMART CONTROLLERS ARE COMPATIBLE WITH SMT-Axx SERIES TRANSDUCERIZED DC ELECTRIC TORQUE AND ANGLE CONTROLLED SMT-C2-I-2308C-K2...

  • Page 2: Table Of Contents

    INDEX Product specification introduction ----------------------------------------------------------------------------------- 02 Appearance -------------------------------------------------------------------------------------------------------------- 03 2.1 Panel ----------------------------------------------------------------------------------------------------------------- 03 2.2 Bottom --------------------------------------------------------------------------------------------------------------- 03 2.3 Upper cover --------------------------------------------------------------------------------------------------------- 03 First page ---------------------------------------------------------------------------------------------------------------- 04 Setting ------------------------------------------------------------------------------------------------------------------- 06 4.1 Login ----------------------------------------------------------------------------------------------------------------- 06 4.2 Normal --------------------------------------------------------------------------------------------------------------- 07 4.2.1 Tree View ---------------------------------------------------------------------------------------------------- 07 4.2.2 Edit job ------------------------------------------------------------------------------------------------------ 07 4.2.3 Sequence ----------------------------------------------------------------------------------------------------- 09 4.2.4 Torque -------------------------------------------------------------------------------------------------------- 11...

  • Page 3: Product Specification Introduction

    1. Product specification introduction Model SMT-C2 Import Voltage AC 115V / 230V Import Frequency 50 - 60Hz Import Current 6.3A Import Voltage DC 40V Export Current Max 9A Export Power 360W Size (mm) 266*180*145.1 Weight (g) 4080 SMT-A10SI SMT-A24SIH 1s ON / 3s OFF...

  • Page 4: Appearance

    2. Appearance 2.1 Panel 2.2 Bottom Power cord socket and power 1. Tool connection seat switch Please do not use the MINI USB slot, as it is a 2. Wired communication port reserved hole in the original design and currently does not serve any function. Export/configuration file Protocol export port export/import/update software/scanner...

  • Page 5: First Page

    3. First page...
  • Page 6 Main page Description 1.Lock mode Normal / Advanced. 2. Edit job name Displays the name of the currently running edit job. Enable: Tool is applicable. 3. Edit job status Disable: Tool not applicable; the operation and screwdriver red indicators flash. 4.

  • Page 7: Setting

    4. Setting 4-1. Login Operation 1. No Login: The function icons are not selectable and appear in grey. 2. Login Password : Default password : 0000 3. choose Login 1. Login : The function icons selectable and appear in black. 2.

  • Page 8: Normal

    4-2. Normal 4-2-1.Tree View: Normal Tree View Description Tree View Display the set edit job name, sequence name, and screw number. 4-2-2.Edit job: Edit job Setting Description After checking, select all the newly added jobs. Delete the selected jobs; it can delete single or multiple jobs. Copy the selected job together with the sequence and steps.
  • Page 9 Add /Edit job Edit job parameter Description Job ID Select Edit job ID. (Range: 1-99, default: 1) Support English (capital and small characters), numbers and symbols (Range: 1- Job Name 12 characters, default: JOB-1) OFF: No completion signal (OK-JOB) export. Job OK ON: Export completion signal (OK-JOB).

  • Page 10: Sequence

    4-2-3. Sequence Sequence Setting Description Display the previous page and click Edit job name. (The example in the figure Edit job name shows JOB-1) After checking, select all the newly added sequences. Delete the selected sequence; it can delete single or multiple selections. Copy the selected process and copy the steps together.
  • Page 11 Add Sequence Sequence parameter Description Edit job ID Display the selected Edit job ID. (The example in the figure shows JOB-1) Add sequence button, if there are more than 99 groups, this button will be grayed out and cannot be added more. Sequence ID Display the Edit job ID.

  • Page 12: Torque

    4-2-4. Torque Torque parameter Description Display the maximum torque of the tool and the set the torque unit. Max Torque Default torque unit: Newton-meter (N-m) Sequence ID Display Sequence ID, (Range: 1~99, default: 1). Sequence Name Display Sequence name, (Range: 1~10 characters, default: SEQ-1)

  • Page 13: Angle

    Set the target torque of the screwdriver. The target torque must be imported in a reasonable torque range according to the specification of the screwdriver. If the set value exceeds the specification too far, the screwdriver won’t Target Torque start. (Range :Please refer to the screwdriver technical specifications，Default: 0.5 N-m.
  • Page 14 4-2-5. Angle...
  • Page 15 Angle parameter Description Display the maximum torque of the tool and the set the torque unit. Max Torque Default torque unit: Newton-meter (N-m) Display Sequence ID, ( default: 1). Sequence ID Range : 99， Sequence Name Display Sequence name , (Range: 1~10 characters, default: SEQ-1) Target Angle Set the target angle of screwdriver.

  • Page 16: Advanced

    4-3. Advanced 4-3-1. Tree: Advanced Tree View Description Display the Edit job, Sequence, number, steps, and target options that Tree View have been set. 4-3-2 Edit job Edit job Setting Description After checking, select all the newly added jobs. Delete the selected jobs; it can delete single or multiple jobs. Copy the selected job together with the sequence and steps.
  • Page 17 Add / Edit job Edit job parameter Description Select Edit job ID. (Range: 101~170, default: 101) Edit job Support English (capital and small characters), numbers and symbols (Range: Edit job name 1~12 characters, default: JOB~101) OFF: No completion signal (OK-JOB) export. Job OK ON: Export completion signal (OK-JOB).

  • Page 18: Sequence

    4-3-3 Sequence Sequence Setting Description Display the previous page and click Edit job name. (The example in the figure shows name Edit job JOB-1) After checking, select all the newly added sequences. Delete the selected sequences; it can delete single or multiple selections. Copy the selected job together with the sequence and steps.

  • Page 19: Step

    Sequence parameter Description Edit job ID Display the selected Edit job ID. (The example in the figure shows JOB-101) Add sequence button, if there are more than 50 groups, this button will be grayed out and cannot be added more. Sequence ID Display the Edit job ID.
  • Page 20 STEP Setting Description Sequence Name Display the previous page and click Sequence name. After checking, select all the newly added steps Delete the selected steps; it can delete single or multiple selections. Copy the selected steps. (Single selection only) Perform a step test on the selected sequence. (All steps of the sequence are tested) Step Count Display the current total number of steps.
  • Page 21 STEP parameter Description Edit job ID Display the selected Edit job ID. (The example in the figure shows JOB-101) Sequence ID Display Sequence ID. (The example in the figure shows SEQ-1) Add steps button, if there are more than 8 steps added, this button will be grayed out and cannot be added more.

  • Page 22: Tool

    4-4.Tool Tool Setting Description Remote start: Remote IO control. Push: Push down to start the tool operation . Lever: Lever to start the tool operation. Both simultaneously: Trigger both push down and lever simultaneously to start the tool Start Setting operation.

  • Page 23: Controller

    4-5. Controller Controller Description Setting Setting of Controller ID. (Range: 1~255, default: 1) Support English (capital and small characters), numbers and symbols (Range: 1~14 Name characters, default: DEVICE) Unit Kgf-m, N-m, Kgf-cm, In-lbs. Default: N-m. Language English/ Chinese Traditional / Chinese Simplified. Default: English. Countdown/count up: Decremented/incremental calculation of screw number.
  • Page 24 Input Input Inquiry Description Edit job Select the Edit job. After checking, select all the newly added events Delete the selected events; it can delete single or multiple selections. Copy the selected events. (Single selection only) Inquire the event setting details of the job. If you choose to run the job, the Edit job parameter will be run uniformly;...

  • Page 25: Export

    4-7. Output Inquiry Description Output Edit job Select the Edit job. After checking, select all the newly added events. Delete the selected events; it can delete single or multiple selections. Copy the selected events. (Single selection only) If you choose to run the job, the Edit job parameter will be run uniformly; other parameters originally set will not act.

  • Page 26: Import

    4-8. System 4-8-1. Permissions: Password Description Setting New password Range 4~10 characters (support numbers only). Confirm password Range 4~10 characters (support numbers only). Save Save password s etting Function switch Description Function password Set password for special functions, range 4-10 characters (support numbers only). For special functions, please contact the manufacturer.

  • Page 27: Date/Time

    4-8-2. Date / Time: System date Description Date Select yy/mm/dd. (Click the date, it displays by the date) Time Select a.m./p.m. hh /mm/ss. 4-8-3. Screen Setting: Screen Setting Description LED Brightness Set screen brightness; large number responds higher brightness. (Range: 1-7, default: 7) Save Save brightness setting.

  • Page 28: System Management

    4-8-4. System Management System Management Description Factory reset default: Keep locked data, clear configuration files. Defaults Setting Resets Default: Restore factory default. Export Diagnostic Data Export system operation records, select source FTP / USB1 / USB2. Save Save data. Disk Storage Space Displays the percentage of current disk usage.

  • Page 29: Firmware Updating

    4-8-5. Firmware Update Firmware Update Description Controller Ver. Show Controller version. Import the updated version; select the source from FTP / USB1 / USB2. Source FTP upload file size limit: 500M File Select. file hex ( example : BF01-0701-0-xxx.hex ). Start Start to update.

  • Page 30: Edit Job / Sequence

    5. Edit job / Sequence Select Switch Job Description Select Switch Job Select the Edit job name to be run. Job ID Displays the selected Edit job ID. OK Job Display whether the setting parameter is enabled the Job OK signal. Job Stop Display whether the setting parameter is enabled the Stop on Job OK signal.

  • Page 31: Data

    6. Data 6-1. Historic data Historic Data Description Data Status Select Display All / OK / NG Status. Display 100 latest locking data, display locking times, Edit job name, Sequence Historic Data name, , Torque, unit, Step Angle, Total Angle,, number of pieces, total Step ID number of pieces, and status.

  • Page 32: Data Export

    6-2 Export historic data Export Historic Data Description Source Select the export source FTP / USB1 / USB2. Export Format Select the export format csv / zip (compressed). Select the start date (year/month/day), be sure to click the start Start date, it will appear be displayed next to "Start".

  • Page 33: Import/Export Configuration File

    6-3Export/Import Configuration file Export/Import Config. Description Export/Import Select Export / Import. Select export/import source from FTP / USB1 / USB2. Source Limit of FTP upload file size: 500M DBVer. Display the current DB version. File Select the import file. (extension.cfg) Save Save the settings on this page.

  • Page 34: Chart

    7. Chart Chart Setting Description Select to display chart Torque / Time: Horizontal is time, vertical is Torque. Angle / Time: Horizontal is time, vertical is Angle. Chart RPM/Time: Horizontal is time, vertical is RPM. Power/Time: Horizontal is time, vertical is Power. Torque / Angle: Horizontal is Torque, vertical is Angle.

  • Page 35: Barcode

    8. Barcode...
  • Page 36 Barcode Setting Description After checking, barcodes. select all the newly added Delete the selected barcodes; it can delete single or multiple selections. Total Count Display the current total number of barcodes. Display , No. button, barcode, from, number, and Edit job name. Barcode list ...

  • Page 37: Information

    9. Information...
  • Page 38 Tool Information Description Tool Type Displays the tool model number. Tool SN Displays the serial number of the tool. S/W Version Displays the tool version. Display the number of maintenance. (When the number reaches Maintain Counts 1000000, the homepage will prompt EOC) Refresh Refresh the values of maintenance times and total locking times.

  • Page 39: Description Of External Export Control

    10. External output control function description Connector Self- Ordinary load Description Inductive load definition The voltage output of controller is DC+12V/100mA or +24V/50mA. CN 1 Default: +24V/50mA (+12V/100mA is also applicable) CN 2 Power output GND OK: CN 3 and CN 4 are connected when a screwdriver is initiated. CN3 + CN4 are connected when short-circuited CN3+CN4 CN3 + CN4 are disconnected when open-circuite...

  • Page 40: Description Of Display Status Code

    12. Description of display status code 12.1Abnormal messages from controller/screwdriver/lock information Code Error message Description NO-ERR (display null value) NO Error ERR-CONT-TEMP Error controller temperature ERR-MOT-TEMP Error motor temperature ERR-MOT-CURR Error motor current too high ERR-MOT-PEAK-CURR Error motor peak current too high ERR-HIGH-TORQUE Error motor torque too high;...

  • Page 41: System Messages

    12.2 System messages Code System message Description INITIAL Initialization NORMAL NO Error (display null value) REMOTE-GPIO Remote control-IO REMOTE-LAN Remote control-LAN REMOTE-RS232 Remote Control-RS232 MODE-AUTO-LEARNING Mode - auto-learning MODE-ADV-TEST Pattern - advanced testing DISK-FULL Capacity is full WARN-DISK-FULL Warning capacity is almost full WARN-LAN-COMM.

  • Page 42: Modbus Instruction

    PC/PLC (Master) (Slave) Reply command into fields SMT-C2 communication method uses MODBUS TCP/ MODBUS RTU standard protocol. Connection methods are: • TCP connection and setup: 1. Selecting LAN-DHCP or LAN-STATIC from controller. 2. Configuring the controller's IP to be on the same domain as the PC's. (Find out an IP from LAN-DHCP or select/ setup an IP address from STSTIC IP or GATEWAY IP.)
  • Page 43 Chart 1 Controller Data fields TCP/RTU Torque Reading as below: Request Device ID Function Start Start No of No of CRC16 CRC16 Code address address address address High High High Response Device ID Function No of Data #1 Data #1 ...
  • Page 44 EU Declaration of Conformity (DOC) SUMAKE INDUSTRIAL CO., LTD. 4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan declare in sole responsibility that the equipment Equipment： POWER SUPPLY (SMART CONTROLLER) Model/ Serial No.： SMT-C2 The object of the declaration described above is in conformity with the relevant union harmonization legislation: ...

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