hager XEV1K22T2S Installation Instructions Manual
R witty solar charging station for the flow energy management system
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- Quick manual (6 pages) ,
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Summary of Contents for hager XEV1K22T2S
- Page 1 Installation instructions Charging station witty solar Hager witty solar charging station for the flow energy management system XEV1K22T2S, XEV1K22T2SEMC, XEV1K22T2SEMCC (3-phase) XEV1K07T2S, XEV1K07T2SEMC (1-phase)
- Page 2 Date and version of these instructions 03.2023 | Version: V1.1 The instructions of HagerEnergy GmbH are continually developed further. You can download the current version of these instructions using the QR code shown on https://hgr.io/r/XEV1K22T2S or https://hgr.io/r/XEV1K07T2S. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
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Page 3: Table Of Contents
Safety instructions ........................09 03 Product description 03.01 General...........................11 03.02 Operation in conjunction with the Hager flow energy management controller .....11 03.03 Identification through type label ..................12 03.04 Structure of the witty solar charging station ..............13 04 Scope of delivery and transport check 04.01... - Page 4 Charging the electric vehicle with the charging station (Type 2 charging) .....54 09.06.01 Starting the charging operation ....................54 09.06.02 Ending the charging operation ....................56 09.07 Settings for the charging station in the Hager flow EMC ..........56 10 Appendix 10.01 Maintenance information .....................57 10.01.01 Device ............................57...
- Page 5 Table of Contents 10.03 Technical data ........................57 10.04 Disposal ..........................59 Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
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Page 6: Notes On These Instructions
In general, these preconditions are considered as having been fulfilled when the qualified electrician has specialist training and knows the relevant standards and requirements. If further units are required for installation, then the necessary activities may only be carried out by specialists trained in the work. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... -
Page 7: Danger Levels In Warning Informations
Tab. 1: Danger levels 01.05 Symbols in the instructions The following types of general notes are used in these instructions: Note Additional information, which is important for the appropriate topic, but has no safety relevance. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... -
Page 8: Safety
− Installation and operation of the device in areas in which highly flammable substances are located! − Operation of the device at an ambient temperature outside the temperature range specified in the Technical Data Sheet. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... -
Page 9: Consequences Of Non-Observance Of These Instructions
This chapter lists safety and warning information, which must be observed when working on and with the device. Read all the information through carefully before operation! If the contents or the language of the explanations cannot be perfectly understood, please contact or inform us. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... - Page 10 Damage to the device through non-compliance with the permitted environmental conditions! The device can be damaged by non-compliance with the permitted environmental conditions. • Always comply with the permitted environmental conditions: Temperature, humidity, sufficient air supply and cooling. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
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Page 11: Product Description
Up to three (3) Hager charging stations can be installed and communicate with the higher-level Hager flow EMC. In the following chapters, we assume that the charging station is operated in conjunction with a Hager flow EMC. "Smart charging" is only possible in conjunction with a Hager flow EMC. -
Page 12: Identification Through Type Label
You can configure the settings and parameters of your device using the wide-ranging setting options in the menus of the Hager flow energy management controller. You can also carry out some of the settings to your device using the flow portal. -
Page 13: Structure Of The Witty Solar Charging Station
Fig. 2: Exterior view of the witty solar charging station Edge protection LED display Contact sensor Space for the quick instructions and RFID reader Type 2 charging socket, Mode 3 Cable holder (option) Pedestal with ground anchor (option) Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... - Page 14 Sensor connection 6 mA RJ45 socket Miniature circuit breaker 16 A Installation contactor 40 A Power contactor (only available in the 3-phase variant) AC connecting terminals, three-phase/5-wire (L1, L2, L3, N, PE) Seal membrane LED/ RFID board Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
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Page 15: Scope Of Delivery And Transport Check
For the distribution box (recommendation): − Hager residual current circuit breaker, 4-pole: 10 kA B-32A, 30 mA Type A, ADX432D − Hager residual current circuit breaker (RCD/ FI) 4-pole: 6 kA, 40 A, 30 mA Type A, CDA440D in conjunction with −... -
Page 16: Transport Check
After unpacking the device, please check that you have received the complete scope of delivery. • Please signal any transport damage or missing parts immediately. • Transport damage will be claimed from the appropriate transport company. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... -
Page 17: Specifications And Recommendations
If the installation conditions are not complied with at all times, then no guarantee claims can be made and HagerEnergy GmbH shall reserve the right to check the warranty options. The customer can see the installation conditions at any time in these instructions. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... -
Page 18: Select The Location For Installation Carefully
The cables should be protected against damage that can be caused when creating the founda- tion, e.g. through the use of a cable jacket or protection hose. • Comply with the electrical specifications: The necessary electrical specifications for the routing of earthing cables must be complied with. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... -
Page 19: Minimum Distances
Only use cable cross-sections which are sufficiently large. Supply cable for the AC connection: Not included in scope of delivery! • The device must be connected with the house distribution box using an AC supply cable of suffi- cient length. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... - Page 20 Not included in scope of delivery! − Hager residual current circuit breaker, 4-pole: 10 kA B-32A, 30 mA Type A, ADX432D − Hager residual current circuit breaker (RCD/ FI) 4-pole: 6 kA, 40 A, 30 mA Type A, CDA440D in conjunction with −...
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Page 21: Installation
Do not install the device in areas in which easily flammable substances are located. • Do not install the device in areas at risk of explosions. 06.02 Weight witty solar charging station (without pedestal): ≈ 6.2 kg Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... -
Page 22: Dimensions Of The Charging Station
− 4x anchors SX 8 − 2x safety screws, countersunk head M 5 x 20, TX25S − 4x push-on covers − 4x self-adhesive sealing washers − 6x cable ties − 1x tool bit TX25S x 70 Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... - Page 23 Swivel the edge protection 1 upwards and place it to one side. Remove the housing lid 2 upwards and place it to one side. Fig. 7: Removing the edge protection Edge protection Housing cover Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
- Page 24 Height of the upper drill holes above the ground: Max. 1.30 m Using an 8 mm masonry drill, drill four holes at the points indicated. Place an anchor in each hole. 160 mm Fig. 8: Rear side of the charging station with hole spacings Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
- Page 25 Choose the position at which the cables should be run through the sealing membrane. Pierce the sealing membrane at the selected positions using a screwdriver. Note The selected positions should correspond to the cable diameter. Fig. 10: Preparing the sealing membrane Sealing membrane Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
- Page 26 Push the prepared sealing membrane 3 over the cables and let it engage on the rear wall of the housing. Push the holding plate 4 downwards in the guides of the housing and fix the sealing membrane. Fasten the cables to the holding plate using cable ties. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
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Page 27: Installation Of The Cable Holder (Option)
− 4x flat headed screws 6 x 30 TX30 − 1x push-on cover − 1x installation aid Required tools − Spirit level − Marking pen − Hammer drill/drill hammer − Insulating pliers − Side cutter Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... -
Page 28: Installation Of The Cable Holder On The Charging Station (Optional)
Push the four flat headed screws 3 through the housing cover and into the holes of the cable holder and tighten them. Fig. 13: Installation of the cable holder on the charging station Predrilled position Cable holder Flat headed screws 6 x 30 TX30 Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... -
Page 29: Installation Of The Cable Holder On The Wall
In the installation wall, drill two holes of 8 mm diameter. Push both anchors into the holes of the installation wall. Fig. 14: Draw the holes on the wall using a drilling template Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... - Page 30 Then, turn the cap nut onto the hanger bolt. Using a 10 mm wrench, tighten the cap nut through the lower opening of the cable holder. Place the push-on cover 2 back on the cable holder. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
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Page 31: Installation Of The Pedestal (Optional)
Included in scope of delivery − 1x installation base − 4x brackets − 12x hexagon nuts M12 − 12x shims ø13 − 4x chassis washers ø13 Required tools − Spirit level − Wrench WAF19 − Allen key WAF5 Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... - Page 32 After the concrete has hardened, remove the hexagon nuts and shims. Fig. 17: Concreting in the installation base Installation base Hexagon nuts M12 Shims ø13 Bracket Protection pipe (to be created on the construction side) Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
- Page 33 Push up the panel at the back 3 and remove it from the rear. Loosen the M8 x 40 Allen screws 4 with an Allen key WAF5 and place them to one side, together with the shims 5. Fig. 18: Installing the pedestal on the installation base Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
- Page 34 Place the stand on the ground anchors 2 of the installation base. Turn the shims 3 and hexagon nuts 4 onto the ground anchors. Tighten the hexagon nuts with a wrench WAF19. Fig. 19: Installing the pedestal on the installation base (view from behind) Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
- Page 35 Fasten the earthing set 1 to the base of the pedestal using the shim 2, toothed washer 3 and hexagon-head screw 4. Fasten the earthing cable 5 to the earthing set with the hexagon nut 7. Fasten the PE cable 6 to the earthing set with the hexagon nut 7. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
- Page 36 Connect the earthing cable 5 to the rear-side panel 3 and the inner side of the pedestal. Hang the rear-side panel to the rear side of the pedestal. Tighten the cover plate with the countersunk-head screws M5 x 12 1 using a Torx TX25S screwdriver. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
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Page 37: Installation Of The Charging Station On The Pedestal
Run the routed cables out through the opening in the charging station. Push the cylinder head screw 2 through the fastening hole of the housing and tighten it in the threaded hole of the pedestal. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... - Page 38 The charging station is now prepared for electrical connection. M JN Fig. 23: Installation on a pedestal Installation base Hexagon nuts M12 Shims ø13 Bracket Protection pipe (to be created on the construction side) Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
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Page 39: Electrical Connection
Electrostatic discharges can lead to the damage or destruction of the board and other components of the device. • During the installation of the device, appropriate safety measures must be taken. Observe the specifications in the chapter "Cable recommendations and necessary protection switches". Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... -
Page 40: Installation Diagrams
Observe wiring! Inverter IP router Distribution board Fig. 24: Installation with photovoltaic system Note • When combining the charging station with the flow energy storage system, please consult the connection diagram in the corresponding instructions. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... -
Page 41: Electrical Connection Of The Charging Station
Apply the wires L1, L2, L3, N and PE (XEV1K22...), L1, N and PE (XEV1K07...) and tighten with 2.5 Nm. Push the Ethernet cable into the RJ-45 socket. The witty solar charging station is now fully electrically connected. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... -
Page 42: Commissioning
Nominal current, charging station Auto (via the EMC) 10 A 13 A 21-014 PC/ASA Test solar installation contactor Test main installation contactor Does not have any function Tab. 3: Adjusting the nominal current of the charging station Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... -
Page 43: Switching The Device On
Pull the flat connector of the ribbon cable 1 out of the holder on the left inner side of the housing. Connect the flat connector to the board 2 in the housing. Attach the housing cover of the device. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... - Page 44 Ensure that the ribbon cable for the LED display is not caught up! - X X / A S Fig. 28: Connecting the ribbon cable Screw the housing cover 2 tight with the eight Torx screws TX25S 1. M JN Fig. 29: Closing the device Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
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Page 45: Applying The Sticker For The Operating Elements
08.04 Applying the sticker for the operating elements Remove the rear portion of the sticker. Apply the sticker in the intended area of the front side of the device. Remove the front protective film from the sticker. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... -
Page 46: Settings In The Hager Flow Emc
Settings in the Hager flow EMC Fig. 31: Applying the operation sticker 08.05 Settings in the Hager flow EMC The charging station is configured using the web portal of the Hager flow EMC. Open the web portal via: https://flow.hager.com/ You can find detailed information in the application description of the Hager flow EMC at: https://hgr.io/r/XEM470/... -
Page 47: Led Display Of The Device In Case Of Faults
Recouple the charging station with the management controller flow energy management controller (see instructions of the XEM470 or obtain information via flow.hager.com) • Check the LAN connections • Ensure that a DHCP router is available in the network. White flashing Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... -
Page 48: Hand Over The Operating Instructions To Your Customer
Please have the following information available when making enquiries to Technical Support: − Name of the installation engineer − myHager Account Mail − Serial number of the witty solar charging station − Problem description Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... -
Page 49: Operation
Always comply with the permitted environmental conditions: Temperature, humidity, sufficient air supply and cooling. • The ambient temperature should be within the range stated in the technical data sheet, in order to guarantee optimum operation and avoid damage to the device. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... -
Page 50: Safety Information On Charging With The Charging Station
Only a trained and qualified electrician may perform the installation, electrical connection, commis- sioning, decommissioning and repair work. If further units are required for installation, then the necessary activities may only be carried out by specialists trained in the work. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S... -
Page 51: Basic Information On Charging An Electric Vehicle
If 3-phase charging is essential, then the Type 2 charging cable must also be designed for 3-phase charging operations. Hager offers 3-phase charging cables for 1 and 3-phase charging operations for the witty solar charg- ing station. The coupling and plug of these charging cables are Type 2. -
Page 52: Smart Charging Concept
XEM470. Which technical preconditions must exist? Smart charging is only possible in conjunction with a Hager flow EMC. Communication between the charging station and the flow EMC must be technically possible: The Ethernet cabling must be performed by the qualified electrician. -
Page 53: Led Displays Of The Device In Normal Operation
Fig. 32: Accelerating the charging operation on the charging station Fig. 33: Operating the charging button safely • In the widget of the user desktop of flow.hager.com, select boost or • If a smart home domovea server is available and connected with flow, then the charging station can also be triggered via the domovea app or even using a KNX push-button. -
Page 54: Charging The Electric Vehicle With The Charging Station (Type 2 Charging)
• Observe the notes in the subchapter "For your safety". • Observe the chapter "Settings for the charging station in the Hager flow EMC". 09.06.01 Starting the charging operation Use of RFID cards RFID stands for "Radio Frequency Identification" and is used for wireless transmission of sensor-generated measured values. - Page 55 Insert the charging plug into the socket outlet of the electric vehicle. After initialisation, the plugs on the charging station and the electric vehicle are locked automatically. The charging operation starts after locking. Only then does current flow. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
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Page 56: Ending The Charging Operation
Pull the charging plug out of the socket outlet of the charging station. The charging station is now ready for the next charging operation. 09.07 Settings for the charging station in the Hager flow EMC Network communication settings: DHCP, IP address, subnet mask, gateway Note The device must be located in the same subnet as the router and the storage system. -
Page 57: Appendix
10.03 Technical data Note Subject to changes The current PDF document at hager.com is always binding! Environmental conditions Operating temperature -25°C to +50°C Storage temperature -35°C to +70°C... - Page 58 Supply system for electric vehicles (EV), which is permanently connected to the alternating current supply network Supply output Alternating current supply system for EV Ambient and use conditions Use in interior and exterior areas Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
- Page 59 In your own interest, please note that each end user is themselves responsible for the deletion of data on the old devices to be disposed of. Ladestation witty solar – XEV1K22T2S, XEV1K07T2S...
- Page 60 HagerEnergy GmbH Ursula-Flick-Straße 8 49076 Osnabrück Germany T +49 541 760 268-0 F +49 541 760 268-199 info@Hager.com Hager.com 10.2023...