Haul-All Equipment SURE FLAME S400 Service And Maintenance Manual

Construction heaters

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S400
&
S400T
CONSTRUCTION HEATERS
September 2, 2003
SERVICE AND MAINTENANCE MANUAL No. 934-6638
PLEASE RETAIN FOR FUTURE REFERENCE
PRODUCTS
A DIVISION OF HAUL-ALL EQUIPMENT LTD.
LETHBRIDGE, ALBERTA

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Summary of Contents for Haul-All Equipment SURE FLAME S400

  • Page 1 S400 & S400T CONSTRUCTION HEATERS September 2, 2003 SERVICE AND MAINTENANCE MANUAL No. 934-6638 PLEASE RETAIN FOR FUTURE REFERENCE PRODUCTS A DIVISION OF HAUL-ALL EQUIPMENT LTD. LETHBRIDGE, ALBERTA...
  • Page 2 S400 & S400T CONSTRUCTION HEATERS GENERAL HAZARD WARNING Failure to comply with the precautions and instructions provided with this heater, can result in death, serious bodily injury and property loss or damage from hazards of fire, explosion, burn, asphyxiation, carbon monoxide poisoning, and/or electrical shock.
  • Page 3 READ THIS WARNING FIRST! The heater is designed and approved for use as a construction heater under CAN2.14-1972. The primary purpose of construction heaters is to provide temporary heating of buildings under construction, alteration, or repair and to provide temporary emergency heat. Properly used the heater provides safe economical heating.
  • Page 4: Table Of Contents

    S400 & S400T CONSTRUCTION HEATERS FOR YOUR SAFETY DO NOT USE THIS HEATER IN A SPACE WHERE GASOLINE OR OTHER LIQUIDS HAVING FLAMMABLE VAPOURS ARE STORED OR USED. CONTENTS Specifications ..................6 Installation ....................7 Installation Using A Propane Supply Tank ..........8 Installation For Natural Gas Applications ..........
  • Page 5: Specifications

    SPECIFICATIONS Model No. S400 & S400T Construction Heaters CSA Certified to CSA 2.14-2000 Gas Fired Unvented Construction Heater Gases: Natural or Propane Capacity: 400,000 Btu/h maximum Orifice Size: 42 DMS (X18) Blower: 2,000 cfm Electrical Rating: 115 volts, 60 Hz, 5 amps, single phase Gas Supply: Inlet Pressure Manifold Pressure...
  • Page 6: Installation

    INSTALLATION The Sure Flame Models S400 & S400T are direct fired gas heaters intended to be used primarily for the temporary heating of buildings under construc- tion, alteration, or repair. Since all the products of combustion are released into the area being heated, it is imperative that adequate ventilation is provided.
  • Page 7: Installation Using Apropane Supply Tank

    INSTALLATION USING A PROPANE SUPPLY TANK When installing the heater for use with propane gas, set the gas selector valve to “Propane” and lock in position. The supply container must be equipped with a UL listed Gas Pressure Regulator. This is essential to reduce the gas pressure to a safe transmittable pressure.
  • Page 8: Operating Instructions

    OPERATING INSTRUCTIONS Set GAS SELECTOR VALVE to gas being used. The conversion shall be done by the owner or lessor of the equipment. NOTE: When using Propane Gas the Selector Valve MUST be locked in position. Ensure the FIRING VALVE (Manual Valve nearest the burner) is in the “ON”...
  • Page 9: Sequence Of Operation

    NOTE: S400 HEATERS WITH SERIAL NUMBER 5984 AND GREATER AND S400T HEATER WITH SERIAL NUMBER 11271 AND GREATER WILL HAVE A 3.3 SECOND DELAY BEFORE STARTING. THE INSTALLATION AND MAINTENANCE OF THE HEATER MUST BE ACCOMPLISHED BY A QUALIFIED SERVICE PERSON. SEQUENCE OF OPERATION Push AND HOLD start button for 5 seconds.
  • Page 10: Safety Features

    INSUFFICIENT VAPORIZATION AT SUPPLY Normally caused by too small size of supply tank. IMPROPER GAS SUPPLY PRESSURE Usually a result of supply pressure being too high because of improper or lack of regulation. DIRTY GAS SUPPLY Dirty gas can cause strainers to plug or form a build-up in the burner orifice.
  • Page 11: Design Related Additional Safety Features

    DESIGN RELATED ADDITIONAL SAFETY FEATURES LOCKING POSITION FOR LPG ON GAS SELECTOR LEVER Units used with LPG while the gas selector valve is positioned for Natural Gas will throw significantly more heat than the rated Btu/h. This is definitely a safety hazard. LOW SKIN TEMPERATURE Sure Flame Heaters are designed to have a low skin temperature.
  • Page 12: Preventive Maintenance

    PREVENTIVE MAINTENANCE Sure Flame Construction Heaters are built to withstand the rigours of operating on construction sites, for mining applications, and a multitude of other locations where heaters are used. To maintain the reliable perform- ance required it is necessary to do a certain amount of regular maintenance. VISUAL CHECKS The following items should be checked for excessive wear or damage: Wheels (if installed)
  • Page 13: Trouble Shooting S400/S400T

    TROUBLE SHOOTING S400/S400T An AC Voltmeter is required to perform these checks. The control circuit is 24V, the motor power is 115V. Use extreme caution when checking voltage. 1 Push start button and release 2 Control relay should close. If not, check the following: a) Check for 115V between terminals A &...
  • Page 14 power present then check wire. h) Turn thermostat knob to the extreme clockwise position, if 115V is detected between the input terminals of the secondary transformer, then transformer is faulty. i) If there is not 24V on the output side, and not 115V on the output side of the transformer then check the black wire on the input side of transformer j) If 120V is present at the black wire on the input side of the transformer...
  • Page 15 heater. b) Spark plug, clean and gap to approximately 1/8". c) If there is 24V at terminal P of the Fenwall module, check ignition wire, if good then spark plug or ignition module is defective. 8 Flame rod senses and maintains flame, if not check: a) If flame rod wire is connected to flame rod and not grounding out to the heater.
  • Page 16 S400/S400T Manual 934-6638 - Page 17...
  • Page 17: S400/S400T Heater Parts

    S400/S400T HEATER PARTS S400/S400T Manual 934-6638 - Page18...
  • Page 18 S400/S400T HEATER PARTS September 13, 2002 Ref. Part No Description S400-80 Strainer 2524 3/4" Appliance Regulator (S400 only) 4517 2-Stage Regulator (S400T only) 4514 Solenoid Shut-Off Valve 24V S400-73 Gas Selector Valve 5869 Manual Shut-Off Valve 2430 Motor 1/4 HP 2420 Fan Blade BV45-50...
  • Page 19: S400 Connection Wiring Diagram

    S400 CONNECTION WIRING DIAGRAM S400/S400T Manual 934-6638 - Page20...
  • Page 20: S400 Ladder Wiring Diagram

    S400 LADDER WIRING DIAGRAM START BUTTON STOP BUTTON HI LIMIT SWITCH RELAY 110V-24V STEPDOWN TRANSFORMER SOLENOID VALVE AIR SWITCH POWER RELAY S400/S400T Manual 934-6638 - Page 21...
  • Page 21: S400T Connection Wiring Diagram

    S400T CONNECTION WIRING DIAGRAM S400/S400T Manual 934-6638 - Page22...
  • Page 22: S400T Ladder Wiring Diagram

    S400T LADDER WIRING DIAGRAM START BUTTON STOP BUTTON HI LIMIT SWITCH RELAY 110V-24V STEPDOWN TRANSFORMER HI/LO REGULATOR SOLENOID VALVE AIR SWITCH POWER RELAY S400/S400T Manual 934-6638 - Page 23...

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Sure flame s400t

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