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Sanyo DP32671 Service Manual

32" hdtv lcd / dvd combo factory code z6cf
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  • Page 4 SANYO Factory Code Z6CF Service Reference NO. 585 DP32671 SERVICE MANUAL 32" HDTV LCD / DVD Combo ORIGINAL MFR'S VERSION A Design and specifications are subject to change without notice.
  • Page 5 IMPOTANT WARNING CAUTION: DVD PLAYER IS A CLASS 1 LASER PRODUCT. HOWEVER THIS PLAYER USES A VISIBLE LASER BEAM WHICH COULD CAUSE HAZARDOUS RADIATION EXPOSURE IF DIRECTED. BE SURE TO OPERATE THE PLAYER CORRECTLY AS INSTRUCTED. THE FOLLOWING CAUTION LABEL IS LOCATED ON THE REAR PANEL OF THE PLAYER. (Printed on the Rear Panel) WHEN THIS PLAYER IS PLUGGED TO THE WALL OUTLET, DO NOT PLACE YOUR EYES CLOSE TO THE OPENING OF THE DISC TRAY AND OTHER OPENINGS TO LOOK INTO THE INSIDE OF...

  • Page 6: Servicing Notices On Checking

    SERVICING NOTICES ON CHECKING 1. KEEP THE NOTICES 6. PERFORM A SAFETY CHECK AFTER SERVICING As for the places which need special attentions, they are indicated with the labels or seals on the Confirm that the screws, parts and wiring which cabinet, chassis and parts.

  • Page 7: When Replacing Dvd Deck

    WHEN REPLACING DVD DECK [ When removing the DVD Deck ] Before removing Pick Up PCB and DVD MT PCB connector, the short circuit the position shown in Fig. 1 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged. [ When installing the DVD Deck ] Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD MT PCB connector.

  • Page 8: Disc Removal Method At No Power Supply

    DISC REMOVAL METHOD AT NO POWER SUPPLY 1. Remove the Stand A'ssy, Back Cabi Ass'y. (Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.) 2. Slide the Rack Base toward the arrow direction by hand to release the lock. (Refer to Fig. 1) 3.

  • Page 9: How To Dsm-5 Disc Irregular Eject

    HOW TO DSM-5 DISC IRREGULAR EJECT 1. You must be take off power cord first and waiting until Disc stop then proceeding further. 2. Insert the long wood bar or steel bar (diameter Caution: • Please take out Disc with the above method. If you use other method, it maybe NG. •...

  • Page 10: About Lead Free Solder (Pbf)

    ABOUT LEAD FREE SOLDER (PbF) Distinction of PbF PCB: PCBs (manufactured) using lead free solder will have a PbF printing on the PCB. (Please refer to figures.) Caution: • Pb free solder has a higher melting point than standard solder; Typically the melting point is 86 F~104 F(30...

  • Page 11: Hotel Mode Function

    HOTEL MODE FUNCTION To set the Hotel mode, please follow the steps below. 1. In power on mode, set the VOLUME to minimum. 2. Press and hold the VOLUME DOWN button on the front panel. 3. Simultaneously press and hold the MENU button on the remote control for more than 2 seconds.

  • Page 12: Table Of Contents

    TABLE OF CONTENTS IMPOTANT WARNING ..........................A1-1 SERVICING NOTICES ON CHECKING ....................A1-2 HOW TO ORDER PARTS …………………………………………………………………………………………. A1-2 IMPORTANT ............................A1-2 WHEN REPLACING DVD DECK ......................A1-3 PREPARATION OF SERVICING ......................A1-3 DISC REMOVAL METHOD AT NO POWER SUPPLY ................A1-4 HOW TO DSM-5 DISC IRREGULAR EJECT ...................

  • Page 13: General Specifications

    GENERAL SPECIFICATIONS LCD Size / Visual Size 31.51 inch / 800.4mmV System LCD Type Color TFT LCD Number of Pixels 1366(H) x 768(V) Double Scan View Range Left/Right 89/89 degree Up/Down 89/89 degree Bright Dot n≦2 Zero Bright Dot Ratio Color System NTSC Speaker...
  • Page 14 Game Timer Timer Back-up (at Power Off Mode) more than Unit RC-SC G-10 Remote Glow in Dark Remocon Control Remocon Format SANYO Format Custom Code 38-C7 h Power Source Voltage(D.C) UM size x pcs UM-3 x 2 pcs Total Keys...
  • Page 15 GENERAL SPECIFICATIONS G-11 Features Auto Shut Off Auto Search Power On Memory Hotel Mode Comb Filter Game Position Auto Setup Language TV Location E-POP Demo Signal Type Automatic Search Auto Setup(in Setup Menu) Picture Setting(TV) Picture Preference Brightness , Contrast , Color Tint Sharpness Color Temperature...
  • Page 16 GENERAL SPECIFICATIONS MPEG-4 Visual H.264/MPEG-4 AVC Real Media MPEG-4 AAC FLAC JPEG iPod iPhone iPad Software Update Digital Out Dolby Digital MPEG PC Monitor Input VGA (640x480) Yes (60,72,75Hz) VGA (720x400) Yes (70Hz) WVGA (848x480) SVGA (800x600) Yes (56,60,72,75Hz) XGA (1024x768) Yes (60,70,75Hz) WXGA (1280x768) Yes (60Hz)
  • Page 17 GENERAL SPECIFICATIONS Features Progressive Video Out (DVD/CD) Digital Out (Dolby Digital) (MPEG) (PCM) (DTS) No (Possible to output) Decode(Down (Dolby Digital) (DTS) (SACD) (DVD-Audio) Surround Dynamic Range Control Fast Play (w/Audio, Subtitle) Audio DAC 192kHz / 24bit Disc Navigator TV Screen 4:3 (Letter Box, Pan Scan) 16:9 (Wide) Playback FormDVD-Video...
  • Page 18 GENERAL SPECIFICATIONS G-12 Accessories Owner's Manual Language English / Spanish w/Guarantee Card Remote Control Unit Rod Antenna Poles Terminal Loop Antenna Terminal U/V Mixer DC Car Cord (Center+) Guarantee Card Warning Sheet Circuit Diagram Antenna Change Plug Service Facility List Important Safeguard Dew/AHC Caution Sheet Quick Set-up Sheet...
  • Page 19 Sets/40' container w/Pallet w/Wrapping Cabinet Front PS 94HB (PIANO) G-17 Material Rear PS 94V0 NON-DECABROM Stand PS 94HB Jack Panel Non-Halogen Demand Eyelet Demand G-18 Environment Environmental standard requirement Green procurement of SANYO Pb-free Phase3(Phase3A) Measures for Whisker Rohs A3-7...

  • Page 20: Disassembly Instructions

    DISASSEMBLY INSTRUCTIONS 1. REMOVAL OF MECHANICAL PARTS 1-3: DVD MT PCB / LOADER UNIT (Refer to Fig. 1-3) AND P.C. BOARDS 1. Remove the 4 screws (1). 2. Remove the Shield Deck in the direction of arrow (A). CAUTION 3. Remove the screw (1). Be careful not to remove the LVDS cable forcibly, because 4.
  • Page 21 DISASSEMBLY INSTRUCTIONS 1-4: MAIN PCB ASS'Y (Refer to Fig. 1-4) 1. Remove the 6 screws (1). 2. Remove the Plate Jack Ass'y in the direction of arrow (A). 3. Remove the Shield Jack in the direction of arrow (B). 4. Disconnect the following connectors: (CP301, CP2202, CP2806, CP3003 and CP6201).

  • Page 22: Removal Of Dvd Deck Parts

    DISASSEMBLY INSTRUCTIONS 2. REMOVAL OF DVD DECK PARTS Check Lock NOTE 1. Disassemble only the DVD DECK PARTS parts listed here. Minute adjustments are needed if the Check Lock disassembly is done. If the repair is needed except listed parts, replace the DVD MECHA ASS'Y. 2-1: TRAVERSE ASS'Y/LOADER SUB ASS'Y (Refer to Fig.
  • Page 23 DISASSEMBLY INSTRUCTIONS NOTE TOP SIDE 4 PIN FFC Check Hook 1. In case of the Gear Motor installation, check if the value Traverse Ass'y of the Fig. 2-2-B is correct. 2. When installing the wire of the PCB630 install it correctly Check Hook as Fig.
  • Page 24 DISASSEMBLY INSTRUCTIONS NOTE Roller Sub Ass'y 1. In case of the Shutter Roller Ass'y installation, Safety surface for check if the value of the Fig. 2-3-B is correct. pressing of the insert. 2. In case of the Roller Cone installation, install correctly as (OK) (NG) Fig.
  • Page 25 DISASSEMBLY INSTRUCTIONS Gear Middle 3 Loading Motor PCB Ass'y Rack Base Gear Middle 4 • Install wire from (1) to (2) in order. Pulley Motor Gear Pulley Clamper Magnet Loading Motor BROWN(2) Gear Main RED(1) Gear Middle 2 Fig. 2-4-D Gear Middle 1 Belt Loading •...
  • Page 26 DISASSEMBLY INSTRUCTIONS • Install the Rack Base as the arrow (1) • Install Boss of Rack Base as the arrow (2) After Ass'y Check Rib Frame Sub Ass'y Check Boss Check Lock Check Boss Rack Base Fig. 2-4-F 2-5: FFC WIRE HANDLING 1.

  • Page 27: Removal And Installation Of Flat Package Ic

    DISASSEMBLY INSTRUCTIONS 3. REMOVAL AND INSTALLATION OF 3. When IC starts moving back and forth easily after FLAT PACKAGE IC desoldering completely, pickup the corner of the IC using tweezers and remove the IC by moving with the IC REMOVAL desoldering machine.
  • Page 28 DISASSEMBLY INSTRUCTIONS INSTALLATION 4. When bridge-soldering between terminals and/or the soldering amount are not enough, resolder using a Thin- 1. Take care of the polarity of new IC and then install the tip Soldering Iron. (Refer to Fig. 3-8.) new IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily.

  • Page 29: Service Mode List

    SERVICE MODE LIST This unit is provided with the following SERVICE MODES so you can repair, examine and adjust easily. To enter to the SERVICE MODE function, press and hold both buttons simultaneously on the main unit and on the remote control for more than a the standard time in the appropriate condition.

  • Page 30: Servicing Fixtures And Tools

    SERVICING FIXTURES AND TOOLS Ref. No. Part No. Parts Name Parts Name JG176 Up-Date Disc JG176 APJG176161 Up-Date Disc Up-Date of the Firmware RE-WRITE FOR DVD FIRMWARE 1. Turn on the power, and set the DVD mode. 2. Confirm that the "No Disc" will be appeared on the screen. 3.

  • Page 31: When Replacing Eeprom (Memory) Ic

    WHEN REPLACING EEPROM (MEMORY) IC CONFIRMATION OF CHECK SUM, POWER ON TOTAL HOURS AND MICON VERSION Initial total of MEMORY IC, POWER ON total hours and MICON VERSIONcan be checked on the screen. Total hours are displayed in 16 system of notation. NOTE: If you set a factory initialization, the total hours is reset to "0".

  • Page 32: Electrical Adjustments

    ELECTRICAL ADJUSTMENTS 1. ADJUSTMENT PROCEDURE NO. FUNCTION NO. FUNCTION Read and perform these adjustments when repairing the 03 R DRIVE (N) 35 TINT circuits or replacing electrical parts or PCB assemblies. 04 R CUTOFF (N) 36 SHARP H1 MAX 05 G DRIVE (N) 37 SHARP H1 MIN CAUTION 06 G CUTOFF (N)
  • Page 33 ELECTRICAL ADJUSTMENTS 2-2: BRIGHTNESS CENT 2-3: CONTRAST MAX 1. Place the set in Aging Test for more than 15 minutes. 1. Place the set in Aging Test for more than 15 minutes. 2. Receive the color bar pattern. (RF Input) 2.
  • Page 34 ELECTRICAL ADJUSTMENTS 2-4: CONTRAST CENTER 2-5: CONTRAST 40 1. Place the set in Aging Test for more than 15 minutes. 1. Place the set in Aging Test for more than 15 minutes. 2. Receive the color bar pattern. (RF Input) 2.
  • Page 35 ELECTRICAL ADJUSTMENTS 2-6: Confirmation of Fixed Value (Step No.) Please check if the fixed values of each of the adjustment item is set correctly referring below. (TV/AV/COMPONENT/HDMI/PC/DVD/DTV) COMPONENT HDMI DVI--->HDMI FUNCTION CVBS 480i 480p 720p 1080i 480i 480p 720p 1080i 1080p 640×480 720×400...
  • Page 36 ELECTRICAL ADJUSTMENTS 3. ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE (WIRING CONNECTION) LCD PANEL OPERATION PCB CD2806 CP2202 MAIN PCB POWER PCB CD6204 CP2806 CP2803 CD3002 CP001 CP7004 CP3003 CP3601 J4302 CP4203 CP3602 CP7003 CP2802 J5801 J4201 CP2801 CP7002 J4200 SPEAKER J4202 J4204 CD301 J4205...

  • Page 37: Block Diagrams

    BLOCK DIAGRAM ＜Main PCB＞ DVD_Power DISC_IN MT1389K UART (MediaTek) DSM-5 DDR2 SDRAM w/o USB Time Shift Model ： 512Mbit EJ-WRITER Serial Flash (UPDATE) 32Mbit w/ USB Time Shift Model ：1Gbit DVD_SPDI DVD AUDIO AA22 <Remocon PCB> DVD_Power DISC IN UART Remocon 受信部...

  • Page 38: Printed Circuit Boards Dvd Mt

    PRINTED CIRCUIT BOARDS DVD MT (TOP SIDE) TO GND POWER PAL/ S801 NTSC C4123 C2332 R2325 C4016 R2313 R4061 R4045 R4057 NR4002 R4046 B4007 C4015 C4064 C4050 C4044 C4066 IC2301 R4062 D4001 C2306 D2302 R4009 L8501 R4050 R4031 C8513 C4051 C4057 C4047 C4056...

  • Page 39: Main

    PRINTED CIRCUIT BOARDS MAIN (TOP SIDE) MAIN (BOTTOM SIDE) CP4201 Q4205 SH3001 SH3002 R4251 R4242 R4250 R4243 Q4201 J4206 IC4201 R4244 B3008 C4202 R4253 R4223 R4256 R4248 R4259 R4221 R4246 C4200 R4255 R4245 CP301 R4247 R4257 W964 J4205 C331 C332 W959 C328 C329...

  • Page 40: Power/Remocon/Operation

    PRINTED CIRCUIT BOARDS POWER/REMOCON/OPERATION (INSERTED PARTS) SOLDER SIDE D3807 CP001 C3843 IC3806 T3802 W006 CP2202 SH3803 W824 SH3802 R3835 IC3801 W004 D3815 R3847 W003 IC3803 D3821 D3818 D3820 R3813 IC3809 R3838 W802 W803 SW2204 IC3805 W804 R3875 Q3801 W024 IC3802 D2201_1 L3801 R3830...
  • Page 41 PRINTED CIRCUIT BOARDS POWER/REMOCON/OPERATION (CHIP MOUNTED PARTS) SOLDER SIDE CEK671A NTSC Q7001 Q7002 IC7001 R3842 R3841 Q3804 Q3803 R3876 R3857 R3845 R3852 R3801 R3808 Q3802 R3816 R3819 W801 R3843 D3812 R3815 R3825 R3823 R3833 R3854 R3844 R3832 R3814 D3823 R3863 Q3807 R3861 R3862...

  • Page 42: Mpeg/Micon/Dsp

    MPEG/MICON/DSP SCHEMATIC DIAGRAM JG4001 (DVD MT PCB) JG4002 JG4003 JG4004 FROM/TO LOADER/MOTOR DRV R/PR/CVBS R/PR/CVBS B/PB/SC B/PB/SC G/Y/SY G/Y/SY MDI1 LDO2 LDO1 TROUT TRIN STBY V1P4 FROM/TO AUDIO/VIDEO IN/OUT DMSO FMSO B4003 TRCLOSE TROPEN FCM1608KF-102T02 V+1R8 V+1R8 TRSO NC NC FOSO DVD_STATUS_1 C4066...

  • Page 43: Memory/Sd Card

    MEMORY/SD CARD SCHEMATIC DIAGRAM (DVD MT PCB) 64Mbit(4M*16) 200MHz SDRAM IC IC4005 EM638165TS-6G(70NM) C4052 0.1 B 16M SERIAL FLASH IC DQ15 IC4004 DQ15 EN25Q80A-100HIP C4062 SFLASH_CS VSSQ VDDQ 0.1 B R4043 R4047 DQ14 SFLASH_DO DQ14 HOLD# 33 1/16W 10K 1/16W DQ13 SFLASH_CK DQ13...

  • Page 44: Loader/Motor Drv

    LOADER/MOTOR DRV SCHEMATIC DIAGRAM (DVD MT PCB) C2336 FROM/TO MPEG/MICON/DSP C2301 C2303 CP2301 FPC1.0D-WTX-22P JG2321 MDI1 V+5V LDO2 JG2329 LDO1 VRF(RF_OUT) V1P4 TRIN TROUT TRIN DVD_VR_CTL SW1(DVD/CD) LD DRIV for CD R2307 STBY LDO1 Q2305 Q2302 DMSO KTC3875S_Y_RTK KTA1505S-Y-RTK/P MDI1 3.3K 1/16W FMSO TRCLOSE...

  • Page 45: Video/Audio In/Out

    VIDEO/AUDIO IN/OUT SCHEMATIC DIAGRAM (DVD MT PCB) FROM/TO REGULATOR +5V SW Q8508 CP8502 (CP3002) +6V SW SSM3J325F Q8503 A2001WR-6A SSM3J325F AT+6V AT+6V/3.3V V+6A C8539 GND(M) FROM/TO LOADER/MOTOR DRV C8536 0.1 B W829 TRIN 0.1 B V+5V AT+12V P.CON SW Q8509 V+6A RT1N241C M_GND...

  • Page 46: Flash

    FLASH SCHEMATIC DIAGRAM ACCESSORY (MAIN PCB) SCALER IC IC2801 High Side SW(500mA) IC R8A66983BG-U0 TM101 120V AC 60Hz IC2805 MP6205DD MICON_UPDATE/PC_TOOL R56-2225 CD501 CP2802 AT+3.3V M027001BK RESET_N A2001WV-11A RESET_N TCK/MST C2805 C2907 TRST_N VOUT TRST_N 0.01 1005 TDO/MSQ 1005 ASEMD0 ASEBRKAK_N D5.0V ASEMD0...

  • Page 47: Ddr2

    DDR2 SCHEMATIC DIAGRAM (MAIN PCB) DDR2_SDRAM IC SCALER IC IC2802 IC2801 EM68B16CWPA-25H R8A66983BG-U0 SDDQ0 SDDQ0 SDDQ0 SDDQ5 SDDQ1 SDDQ1 SDDQ1 SDDQ2 SDDQ2 SDDQ4 SDDQ3 SDDQ3 SDDQ6 SDDQ4 SDDQ4 SDDQ7 SDDQ5 SDDQ5 SDDQ2 SDDQ6 SDDQ6 SDDQ3 SDDQ7 SDDQ7 VDDQ SDDQ8 SDDQ8 VDDQ SDDQ8 VDDQ...

  • Page 48: Hdmi

    HDMI SCHEMATIC DIAGRAM CH1_SCL CH1_SDA (MAIN PCB) SCALER IC D3619 C3610 D5.0V_HDMI IC2801 R8A66983BG-U0 DA2J10100L NR2804 0.0047 4D02WGJ0220TCE 1005 HDMI_CLK- RXCM R3645 C3611 R3618 HDMI_CLK+ HDMI1_5V RXCP PLL_XFC_A C3601 HDMI_D0- 1005 RX0M 2.2K 1/16W 1.5K 1/16W HDMI_D0+ RX0P +-1% 1005 1608 1005 NR2805...

  • Page 49: Lvds

    LVDS SCHEMATIC DIAGRAM V2801 110mm 55pin 0.5mm pitch FFC AF080A076G-OR1 FROM/TO PANEL CD2806 (MAIN PCB) LCD PANEL MINI LVDS(FOR IPS) B5455111 CP2806 04_6800_655_012_846+ R2822 4.7K 1/16W 1005 R2823 4.7K 1/16W 1005 SCALER IC R2824 4.7K 1/16W 1005 IC2801 R8A66983BG-U0 VOFF_-5R8V VOFF2(-5.8V) LV0OUT0M LV0OUT0M(LLV1M)

  • Page 50: Micon

    MICON SCHEMATIC DIAGRAM (MAIN PCB) SCALER IC IC2801 R8A66983BG-U0 R2850 4.7K 1/16W 1005 SYS_POWER-H QBLCB(SYSTEM_POWER_H) FROM/TO JACK SYS_POWER-H KEY_B DISC_IN_DET DVD_RXD DVD_TXD DVD_POWER_H EXT_MUTE-H REMOCON_IN FROM/TO REMOCON POWER_ON_LED STANBY_LED CD6204 (CP2202) CP231506 REMOCON_IN B6202 HCB1608KF-121T20 KEY_A KEY A KEY_B R2917 FROM/TO SCALER VIDEO/AUDIO KEY B GPY13(RC_IN)

  • Page 51: Scaler Power

    SCALER POWER SCHEMATIC DIAGRAM (MAIN PCB) SCALER IC IC2801 FROM/TO REGULATOR R8A66983BG-U0 B2803 VDD12_CPU VDD12A VSS12A BLM21PG600SN1D VDD12A VSS12B AVDD12_CPU VDD12A VSS12B VDD12B VSS12D VCCQ18_DDR VDD12G VSS12D VDD12B VSS12E A3.3V VDD12G VSS12F Core 1.2V VDD12C VSS12I D3.3V VDD12D VSS12C VDD12E VSS12G VCC33STB_CPU VDD12E...

  • Page 52: Tuner

    TUNER SCHEMATIC DIAGRAM (MAIN PCB) FROM/TO REGULATOR C5815 AT+6V 1005 C5817 SCALER IC 1005 B5805 IC2801 5.84 5.84 3.04 C5812 HCB1608KF-121T20 R8A66983BG-U0 C5814 0.001 1005 1005 C5848 IFINM 0.0047 1005 C5849 IFINP 3.28 3.28 0.0047 1005 B5802 HCB1608KF-121T20 C5810 R5802 1.84 1.84 1.84 1.84 1.84 2.56...

  • Page 53: Scaler Video/Audio

    SCALER VIDEO/AUDIO SCHEMATIC DIAGRAM (MAIN PCB) SCALER IC IC2801 R8A66983BG-U0 SPDIF SPDIF SPDIFO C2875 AV1_CVBS VIN2A 1005 C2912 AV2_CVBS VIN4A 1005 LOUT C2876 DVD_Y VIN6A(DVD_Y) 1005 DA1_LOUT ROUT C2877 DVD_C FROM/TO SOUND VIN2B(DVD_C) 1005 DA1_ROUT ACLK0 R2858 C2905 R2866 C2878 SP_MUTE/ADTAO0 DA0_LOUT SSIN1...

  • Page 54: Jack

    JACK SCHEMATIC DIAGRAM (MAIN PCB) J4201 DVD_TXD D AUDIO DRIVER AV-4B-75H Q4202 C4220 R4214 2SC3052 ORANGE W818 B4205 DVD_RXD DVD-H BUFFER 1608 HCB1608KF-121T20 Q4303 SPDIF SW IC 1005 1/16W INK0012AU1 IC6502 DVD_RX B6502 D3.3V 1005 TC7PA53FU R4218 C4222 HCB1608KF-221T20 R6501 DVD_SPDIF 2.2K 100 1/16W...

  • Page 55: Regulator

    REGULATOR SCHEMATIC DIAGRAM FROM/TO FLASH (MAIN PCB) D3.3V FROM/TO POWER PANEL_POWER-H D5.0V FOR HIGH INCH MODEL BLON LIGHT_CTL CP3003_3 (CP001) AT+3.3V 00_6216_022_000_808+ A3.3V D3003 W867 D3007 AT+5V CD3002 RB056L-40 RB056L-40 AT 12V FROM/TO DDR2 AT+6V 2H0M3001 AT 12V AT+5.8V AT+5.8V FROM/TO HDMI AT+5.8V A3.3V...

  • Page 56: T-Con Regulator

    T-CON REGULATOR SCHEMATIC DIAGRAM (MAIN PCB) VDD_2R5V AT+6V FROM/TO LVDS PANEL_POWER-H R3096 10K 1/16W 1005 PANEL_POWER-H AVDD_12R586V 200mA AVDD_12R586V 18mA VREF12V SHUNT REG IC VDD_2R5V L3004 D3015 IC3008 KIA431BF VREF_12V VDD_PANEL VOFF_-5R8V 6.4uH RB056L-40 VON_30R5V TCOM_PWM/ST_L 1231AS-H VCOM D3.3V 2.5V ref DC-DC SW Q3021 TO SCALER VIDEO/AUDIO...

  • Page 57: Jack2

    JACK2 SCHEMATIC DIAGRAM (MAIN PCB) FROM/TO SCALER VIDEO/AUDIO J4200 AV-5A-66H LOUT R4219 YELLOW AV1_CVBS R4249 ROUT 100 1/10W 1608 AV1_CVBS 33 1/16W AV1_L J4202 AV1_R AV-5A-68H R4220 WHITE AV1_L R4244 AV2_CVBS BUFFER Q4200 15K 1/10W 1608 AV2_L 1K 1/16W KTC3875S_Y_RTK 1005 AV2_R C4255...

  • Page 58: Sound

    SOUND SCHEMATIC DIAGRAM (MAIN PCB) SOUND AMP IC IC301 L303_1 STA333W13TR 22uH TSL0808 VDD_DIG CONFIG GND_DIG VDD_REG FROM/TO MICON SYS_POWER-H GND_REG1 PWRON AMP_RESET B300 VDD_PLL OUT1A HCB1608KF-121T20 C302 0.1 1005 C305 0.0047 1005 R304 2.2K C308 680P 1005 FILTER_PLL GND1 CD301 SPEAKER CP301...

  • Page 59: Power

    SH3801 C3843 YQ-36 SH3803 YQ-36 250V 220P ˚ ¯¯ GAP C3831 T3802 81190201 R3835 0.022 5.74 2.2 1WF D3823 D3825 3.27 D3817 R3811 R3825 POWER FAIL 138.87 MA111 UDZSNP8.2B Q3807 2.2M 1/10W 2.2M 1/10W LINE FILTER 2SK3019_TL ST02D-140 J3801 2125 2125 POWER_FAIL L3801...

  • Page 60: Inverter

    INVERTER SCHEMATIC DIAGRAM D7021 1SS133 D7029 (POWER PCB) 1SS133 C7057 FROM/TO POWER IS_1_+ C7049 0.001 B INV+24V DRIVE HIGH VOLTAGE + 24.1 IS_1_DET_+ CP7001 Q7003 INV_GND VREF 2SK3702 20015WR-07LD01 R7039 HDR1 16.8 INVERTER Trans. C7046 HV_+ 10 1/16W T7001 FROM/TO REGYLATOR HV_- ETJV23ZG35AC 13.1...

  • Page 61: Operation/Remocon

    OPERATION/REMOCON SCHEMATIC DIAGRAM (POWER PCB) (REMOCON PCB) FROM/TO MICON OS7601 CP2201 (CP6201) KSM-2003TCW2P A2001WR-5A Vout REMOCON IN R2208 AT+3.3V 47 1/16W STANDBY LED POWER ON LED PCBDA0 CEK673 (OPERATION PCB) FROM/TO MICON CP2202 (CD6204) A2001WR-3A R2204 R2205 R2206 KEY-B KEY B 6.8K 1/16W 2.7K 1/16W 1.8K 1/16W...

  • Page 62: Loading Motor

    LOADING MOTOR SCHEMATIC DIAGRAM (LOADING MOTOR PCB) (PCB) FEED MOTOR M2601 JQ24-35H440 SW001 SW002 ESE31R11T ESE31R11T FROM/TO MOTOR DRIVE JG001 JG002 CD2302 (CP2302) FFC1005075040250800T8-B00 SPINDLE MOTOR M2602 JQ24-35H390 FROM/TO MOTOR DRIVE SW 2 (OPEN) (CP2305) CD2301 GND(D) H01766-A SW 1 (CLOSE) SLD- SLD+ SP1-...

  • Page 63: Interconnection Diagram

    INTERCONNECTION DIAGRAM CD3002 FOR HIGH INCH MODEL CP001 CP3003_3 J4201 J4200 J4202 J4203 GND/KEY_A KEY_A/GND CP7001 J4206 GND/KEY_B/RELAY_H STANDBY_L HV_+ INVERTER_H INVETER_H J4204 HV_- LIGHT_CTL LIGHT_CTL P=0.5mm(GOLD) HDMI AUIDO IN CP4201 CP2301 J4302 J4205 CD8501 CP8501 POWER_FAIL POWER_FAIL POWER_ON_H POWER_ON_H CHIP_SELECT CMS-SD8 CP7002...

  • Page 64: Waveforms

    WAVEFORMS FLASH SOUND 20ns 10us 200mV 100mV 200mV SCALER VIDEO/AUDIO 20us 500mV 100mV 200mV MPEG/MICON/DSP 10us 0.5V 100mV 200mV JACK 20us 20ns 500mV 100mV 200mV 10us 200mV 100mV 200mV 200ns 10us 0.2us 200mV 100mV 200mV NOTE : The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram.
  • Page 65 WAVEFORMS VIDEO/AUDIO IN/OUT 10us 200mV 10us 200mV 50ms NOTE : The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram.
  • Page 66 MECHANICAL EXPLODED VIEW 102G 102F 102G PCB130 (DVD MT PCB ASS'Y) 102E 105B 102G 105B 102F 102G 102E 105A 102B 102C 104A 104B 102C 102C 102D PCBDA0 (REMOCON PCB ASS'Y) 103B 103B PCBF40 (MAIN PCB ASS'Y) 103B 103B 101B 101C 103A PCB240 101C...

  • Page 67: Mechanical Exploded Views

    MECHANICAL EXPLODED VIEW (PACKING DIAGRAM) SCREW ASS'Y, POLYBAG INSTRUCTION (RED CAUTION), INFORMATION SHEET (RETURN), INSTRUCTION BOOK (E/S), INFORMATION SHEET (PICTURE QUALITY) FILM BAG (791WHAA435) TRANSMITTER CD501 PACKAGE TOP PACKAGE TOP LAMIFILM BAG FILM BAG (791WHAA433) PACKAGE BOTTOM PACKAGE BOTTOM GIFT BOX LABEL CARTON LABEL GIFT BOX I1-3...

  • Page 68: Dvd Deck Exploded View

    DVD DECK EXPLODED VIEW CD2301 PCB630 PCB610 (LOADING MOTOR PCB ASS'Y) Do not replace the parts. Because, minute adjustments are needed if CD2302 this condition is disassembled M2601 further more. SW002 If the repair is needed, replace the SW001 DVD MECHA ASS'Y. M2603 CLASS PART NO.

  • Page 69: Mechanical Replacement Parts List

    MECHANICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION 7A708A584A FRONT CABI ASS'Y 7A708A751A FRONT CABI ASS'Y 101A 708WPA0060 CABINET FRONT 101B 713WPA0464 GLASS LED 101C 800WQ0A250 FELT SHEET 7A702B319D BACK CABI ASS'Y 102A 702WPA1571 CABINET BACK 102B 735WPA0991 BUTTON FRAME 102C 761WSAA387 ANGLE BACK 102D...

  • Page 70: Dvd Deck Replacement Parts List

    DVD DECK REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION ! 600 A55Z01K650 DVD MECHA ASS'Y A55Z01K650 92AAA0029A FEED RACK ASSY 92P100203A GEAR MOTOR 92P100201A GEAR FEED 92P100202A GEAR MIDDLE 92P100225A FRAME 92P000048A PLATE LIFTER 92P500018A SHAFT ROLLER A55Z01K700 LOADER SUB ASS'Y 92P100226A PULLEY MOTOR 92P000049A...

  • Page 71: Electrical Replacement Parts List

    ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION RESISTORS RESISTORS R300 R808R9470J OHM 1/16W R2848 R808R9103J 10K OHM 1/16W R301 R808R9330J OHM 1/16W R2849 R808R9101J 100 OHM 1/16W R303 R808R9330J OHM 1/16W R2850 R808R9472J 4.7K OHM 1/16W R304 R808R9222J...
  • Page 72 ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION RESISTORS RESISTORS R3074 R808R9152J 1.5K OHM 1/16W R3846 R803R9102J OHM 1/16W R3075 R808R9302J OHM 1/16W R3847 R002T4331J 330 OHM 1/4W R3076 R808R9100J OHM 1/16W R3849 R002T4471J 470 OHM 1/4W R3077 R808R9103J...
  • Page 73 ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION RESISTORS RESISTORS R4213 R808R9104J 100K OHM 1/16W R7016 R803R9472F 4.7K OHM 1/16W R4214 R808R9680J OHM 1/16W R7017 R803R9472F 4.7K OHM 1/16W R4215 R808R9221J 220 OHM 1/16W R7018 R803R9472F 4.7K OHM 1/16W...
  • Page 74 ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION RESISTORS CAPACITORS R8525 R808R9221J 220 OHM 1/16W C2800 CS0UB0N15K CC 0.1 UF 10V B R8526 R808R9221J 220 OHM 1/16W C2801 CS0UB0N15K CC 0.1 UF 10V B R8527 R808R9103J 10K OHM 1/16W...
  • Page 75 ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION CAPACITORS CAPACITORS C2897 CS0RB0N17K CC UF 10V B C3095 CS0PB0NH6K CC 2.2 UF 10V B C2898 CS0PB0NH6K CC 2.2 UF 10V B C3096 CS0PB0NH6K CC 2.2 UF 10V B C2899 CS0PB0N16K CC UF 10V B...
  • Page 76 ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION CAPACITORS CAPACITORS C4033 CS0UCH4K1J CC PF 50V CH C5830 CS0UB0N16K CC UF 10V B C4036 CS0UB0N15K CC 0.1 UF 10V B C5832 CS0UB0215K CC 0.1 UF 16V B C4037 CS0UCH4K1J CC PF 50V CH...
  • Page 77 ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION CAPACITORS DIODES C8530 CS0UB0314K CC 0.01 UF 25V B D7027 D1VT001330 DIODE,SILICON 1SS133T-77 C8531 CS0UB0414K CC 0.01 UF 50V B D7028 D1VT001330 DIODE,SILICON 1SS133T-77 C8532 CS0UB0N15K CC 0.1 UF 10V B D7029 D1VT001330...
  • Page 78 ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION REF. NO. PART NO. DESCRIPTION TRANSISTORS SWITCHES Q3804 TAAA1504SY TRANSISTOR SILICON KTA1504S_Y_RTK SW2203 0504101T34 SWITCH,TACT EVQ21505R ! Q3805 TJX06NF250 STF16NF25 SW2204 0504101T34 SWITCH,TACT EVQ21505R ! Q3806 TJX06NF250 STF16NF25 SW2205 0504101T34 SWITCH,TACT EVQ21505R Q3807 T27T030190...
  • Page 79 ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION RESISTOR MISCELLANEOUS RC………………. CARBON RESISTOR CD6204 06CP231506 CORD CONNECTOR CP231506 CD6207 06CH254602 CORD CONNECTOR CH254602 CAPACITORS CP2201 06GG250019 A2001WR-5A CC………………. CERAMIC CAPACITOR CONNECTOR PCB SIDE CP2202 06GG230019 A2001WR-3A CE………………. ALUMI ELECTROLYTIC CAPACITOR CONNECTOR PCB SIDE CP2301 06GGVMT030...
  • Page 80 SPEC.NO. M57R-01H O/R NO. K195099...

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