norbar T-BOX 2 Operator's Manual
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OPERATOR'S MANUAL
T-BOX™ 2
Part Number 34474 | Issue 1 | Original Instructions (English)

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  • Page 1 OPERATOR’S MANUAL T-BOX™ 2 Part Number 34474 | Issue 1 | Original Instructions (English)
  • Page 2: Table Of Contents

    CONTENTS Introduction Features and Functions Before Use Updates Preparation Assembly and Connections Front Panel Connectors Rear Panel Connectors Operation Power up Select Task Screen Measure Screen – Select ADC Measure Screen Mode Selection Screen Units Selection Screen Readings Screen File Browser Targets Select Screen New Target New Torque Target Screen...
  • Page 3: Introduction

    Accessories Available Part Number T-Box XL™ to 10 way lead, for Norbar Rotary Transducers. 60216.200 T-Box XL™ to 6 way lead, for Norbar Static & Annular Transducers. 60217.200 T-Box XL™ to no connector (for non-Norbar transducers). 60223.200 Extensive range of torque transducers.
  • Page 4: Features And Functions

    Can export readings and graphs to CSV or JSON format allowing for 3rd party software integration • 2 Simultaneous transducer inputs • Automatically recognises any ‘SMART’ Norbar transducer. • 5-digit resolution for all Norbar transducers. • Continuous output of up to 100 readings per second via RS-232 or USB virtual serial devices •...
  • Page 5: Assembly And Connections

    Assembly and Connections Assembly of the T-Box™ 2 onto the Stand...
  • Page 6: Front Panel Connectors

    Front Panel Connectors 2 x USB Power Switch TO TURN ON AND OFF THE T-BOX™ 2 USE EITHER THE POWER WARNING: BUTTON ON THE FRONT PANEL OR THE POWER ICON IN THE T-BOX SOFTWARE...
  • Page 7: Rear Panel Connectors

    Rear Panel Connectors Port 2 Ancillary Port 2 ADC (Transducer) Power Connector Port 1 ADC (Transducer) Port 1 Ancillary RS232 OPERATION Power up To power up the T-Box™ 2, first make sure a Smart Transducer is connected, then connect the DC Power connector to the back of the T-Box™...
  • Page 8: Select Task Screen

    Select Task Screen The Select Task Screen allows you to select one of the following sub screens Measure Opens the Measure ADC Selection Screen and then the Measure Screen Readings Opens the Readings Screen File Browser Opens the File Browser Targets Opens the Target Screen Graph...
  • Page 9: Measure Screen - Select Adc

    Measure Screen – Select ADC Here you can select One of the two ADC (Transducer) inputs. Once selected you will be taken to the Measure Screen. The screen below shows that only 1 transducer (100 N·m) is connected to ADC port 2. To select a transducer just tap on it...
  • Page 10: Measure Screen

    Measure Screen The Measure Screen allows you to view live results and historic results from the transducer as well as providing access to all the settings needed to setup up and take a measurement. For most users this will be their main screen.
  • Page 11: Mode Selection Screen

    Mode Selection Screen The Mode Selection is where you select the measurement type. It is important to select the correct mode for the type of tool you are testing. The filter frequency can be used for removing high frequency pulses on Pulse Tools.
  • Page 12: Units Selection Screen

    Units Selection Screen The Units Selection Screen is where you select the current measurement units. These are the units that have been enabled in the Settings >> Units Screen...
  • Page 13: Readings Screen

    Readings Screen The Readings Screen is where you will see historic readings. Each result has a time and date the torque (and angle) and direction. The result is colour coded depending on the Target values used. So, for a Target of 50 N·m +3% / -3% where the result is 50.67 N·m the result will be green (pass).
  • Page 14: File Browser

    File Browser The file browser allows you to browse the system for files. You can also delete, and copy files to and from a USB memory stick. TIP: To select an item tap on it (Highlighted items have a light red background) To un-select an item tap on it again To open a folder double tap in it TIP:...
  • Page 15: Targets Select Screen

    Targets Select Screen The Targets Select Screen allows you to manage your targets. A target can be thought of as a set of parameters that define a test e.g. I want to measure Torque Only in N·m in a Clockwise direction with a Click wrench set to 50 N·m and an accuracy of +3% / -3%.
  • Page 16: New Target

    New Target This will lead you through the process of creating a new target See Example 1 (Page 29) - Click Wrench Torque Measurement Select Units This will take you to the Select Units Screen...
  • Page 17: New Torque Target Screen

    New Torque Target Screen This is the full New Torque Targets Screen to access all of the screen use your finger to scroll up or down See Example 1 (Page 29) - Click Wrench Torque Measurement TIP: You may need to scroll this screen to see the full list of settings Units This will set the units of measurement for this target Torque Only...
  • Page 18 Torque Target This is the target torque you can also set the low high window by pressing Lower Limit or Higher Limit. As well as affecting the result of a ‘pass’ condition this also affects the ancillary port’s High, Low, Pass lines Rate Control Rate control helps you apply Torque at a set rate by displaying a rate bar on the measurement during a torque cycle...
  • Page 19: Graph Screen

    Graph Screen The Graph Screen allows you to record graph data from a transducer. The Graphing feature is very flexible allowing graphs against time or graphs using 2 transducer inputs at the same time This graph data can be saved as a CSV file for later analysis See Example 2 (Page 31) –...
  • Page 20: Settings Screen

    Settings Screen The Settings Screen allows you to configure and change various settings Units Opens the Units Screen Serial Port Opens the Serial Port Setup Screen System Info Opens the System Info Screen Password Opens the Password Screen...
  • Page 21: Units Screen

    The TBox™2 has been designed to allow the end user to easily update the software to do this you will need an internet connection, a memory stick and a keyboard. First go to https://www.norbar.com/Downloads/Software-Download/T-Box-2 download the latest software for the TBox™2.
  • Page 22: Specification - General

    ±0.05% of reading ±0.073% *Using a coverage factor of k=2, to give a confidence level of approximately 95%. Resolution: 5 active digits for all Norbar transducers. 10.1” Colour display with touch screen. Display: With update rate of twenty times per second (20Hz).
  • Page 23 Power Cable: 114 cm (44 ins) long. Weight (T-Box™ 2 and Stand): 5.2 Kg. Dimensions: 254 mm high x 300 mm wide x 200 mm deep. Case Materials / Finish: Anodised Aluminium and ABS. Environment : Indoor use within a light industrial environment. Electromagnetic Compatibility: In conformance with EN 61326:2013.
  • Page 24: Specification - Transducer Interface

    SPECIFICATION – TRANSDUCER INTERFACE Smart Transducers Norbar ‘SMART’ transducers store the calibration data; they are available in 4 types: ‘SMART’ Transducer Description Suffix Integral Angle mV/V Figure Calibration Encoder? Supplied XXXXX.IND mV/V XXXXX.INDA mV/V With a T-Box™ 2 in XXXXX.LOG torque units With a T-Box™...
  • Page 25: Specification - Ancillaries

    SPECIFICATION - ANCILLARIES The Ancillaries connector contains inputs and outputs for connection to external equipment. Pin Connections Pin No Function Digital +5 V (maximum current 5 mA). External PRINT / RESET Input (Active High). Low Limit Torque Output. Pass Limit Torque Output. High Limit Torque Output.
  • Page 26: Analogue Output

    If the output is measured against PIN 13 (0 V) the signal will always be positive, with zero torque around 2.5 V. TIP: Some transducers (Norbar Annular type) will give a negative output change for a positive torque. This is because they are designed to measure reaction torque.
  • Page 27: Specification - Serial Port

    SPECIFICATION - SERIAL PORT The serial port is for sending data to a PC. See Settings Screen >> Serial Ports. Pin Connections The port is configured as DTE (Data Terminal Equipment) and conforms to RS-232-C specifications. The transmitted data voltage levels are between +5 to +9 volts and –5 to -9 volts. Pin No Function Not Connected.
  • Page 28: Maintenance

    Re-calibration and repair should be carried out at Norbar or by a Norbar approved agent. Repair Repair should be carried out at Norbar or by a Norbar approved agent, where all the facilities to ensure the instrument is functioning at maximum accuracy are available.
  • Page 29: Troubleshooting

    In ‘Serial Port Setup’ change ‘Output Limits’ to ‘Disable’. Software’ (Part No 37705.XXX). In the ‘Serial Port Setup’ change ‘Output Rate’ to a higher value Serial data too slow. NOTE: For more complex faults please contact Norbar distributor / manufacturer.
  • Page 30: Example Setups

    EXAMPLE SETUPS Example 1 - Click Wrench Torque Measurement For this example, we are going to check a Click Torque wrench set to 50 N·m with an accuracy of +3% / -3% 1. We will go through Transducer connection, T-Box™ 2 powerup, mode selection, simple target creation, doing a measurement, and finally saving the result.
  • Page 31 21. You should now be on the Targets New Screen having set up a 50 N·m Torque only target with +3% / -3% Limits and CW only. 22. When you have checked that, tap SAVE (You should now be on the Targets Select Screen) 23.
  • Page 32: Example 2 - Copy Readings Folder To Memory Stick

    Example 2 – Copy Readings Folder to Memory Stick In this example, we are going to copy your Results Folder to a memory stick. Finding your Results Folder 1. From the Selection Screen tap File Browser 2. Tap the Drive Icon 3.
  • Page 33: Glossary Of Terms

    GLOSSARY OF TERMS Word or Term Meaning a.c. Alternating current. Active From Value from which the memory modes operate. Auto Reset Hold Time The length of time a reading is displayed until automatically reset. Calibration. Capacity Transducer full scale. Custom Calibration A calibration that is not to ISO 6789.
  • Page 34 Tel + 61 (0)8 8292 9777 Tel + 86 21 6145 0368 Email enquiry@norbar.com.au Email sales@norbar.com.cn NORBAR TORQUE TOOLS INDIA PVT. LTD NORBAR TORQUE TOOLS INC Plot No A-168, Khairne Industrial Area, 36400 Biltmore Place, Willoughby, Thane Belapur Road, Mahape, Ohio, 44094 Navi Mumbai –...

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