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Summary of Contents for Blink DCFC-160kW
- Page 1 INSTALLATION GUIDE DCFC – 160kW DC quick charging stations Installation and operating instructions. Please read all the instructions before installation and save them for future reference. BlinkCharging.com...
- Page 2 PLEASE NOTE Blink reserves the right to make change as necessary to comply with change in the industry and due to errors and omissions to ensure a safe and reliable installation.
- Page 3 The materials contained in this document represent proprietary and confidential information pertaining to services and methods of Blink. By reading this document you agree that the information shall not be disclosed outside of and shall not be duplicated, used, or disclosed for any purpose other than what it was created for.
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Page 4: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS CRITICAL SAFETY SPECIFICATIONS ADAPTED GRID SYSTEM INSTALLATION OVERVIEW ADA CONSIDERATION RECOMMENDED CABLE GAUGE BOX CONTENTS OUTLINE OF DRAWING STATION ANATOMY MECHANICAL INSTALLATION UNPACK START INSTALLATION WIRING... -
Page 5: Table Of Contents
TABLE OF CONTENTS PREPARATIONS BEFORE STARTING OPERATING INSTRUCTIONS CHARGER SETTINGS HOW TO START A CHARGING SESSION MAINTENANCE AND SERVICE TROUBLESHOOTING CUSTOMER RESPONSIBILITIES WARRANTY AND SERVICE PLAN WARRANTY TERMS EXCLUSIONS FROM LIMITED WARRANTY CONTACT US... -
Page 6: Critical Safety
CRITICAL SAFETY READ THE ENTIRE MANUAL BEFORE DESIGNING OR INSTALLING EQUIPMENT WARNING This unit is a high-powered electrical device and can be hazardous if improperly installed, serviced, or operated. Failure to follow procedures in this manual could result in extreme hazard to personnel and/or damage to the equipment and related infrastructure. - Page 7 Do not operate the charger if the charging cable is damaged or if there are exposed wires in the charging cord assembly. Shut off power at the electrical disconnect or at the breaker. Then immediately contact Blink service. If there are any questions, please contact customer service. SAFETY INSTRUCTIONS Read the entire installation instructions before designing the installation and prior to installation.
- Page 8 (1 to 2 minutes) with high voltage power, even after main power is disconnected. Always test with a voltmeter before any maintenance or service is performed. Only Blink authorized personnel are allowed to perform product repairs.
- Page 9 (or larger)
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Page 11: Adapted Grid System
ADAPTED GRID SYSTEM... -
Page 12: Installation Overview
INSTALLATION OVERVIEW Input voltage: 480Y VAC (3 Phase + Neutral + Earth), 60Hz Electrical Input Full Load Amperage: 215 Amps (At Rated power) Requirements Breaker Capacity: 270 Amps This charging stations has 4 doors i.e. Front, Rear, Left and Right. Clear 35”distance on the front and rear sides and 24”on left and right side of a charger to be maintained for air circulation for cooling and opening panel for maintenance. - Page 13 INSTALLATION OVERVIEW Suitable bollards should be provisioned to restrict approach of EV to the Barricade (Bollards) charger. EV shall be at in accordance with local code. Input Cables must be Copper (3P+N). Flexible copper is preferred. Please see the table below in next section for the cable gauge. Cables Depending on the situation and cable type, the cables must be embedded in the ground with proper cable duct.
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Page 14: Ada Consideration
In the areas of floods, heavy rains, storms, snow, or similar harsh weather Additional conditions, Blink recommends a canopy for the charger for protection. The notes charger is IP54. Confirm that your installation site has a load capacity sufficient to support this equipment. -
Page 15: Recommended Cable Gauge
RECOMMENDED CABLE GAUGE Capacity FLA(Amps) Breaker(Amps) 30kW 60kW 120kW 160kW 300MCM 180kW 350MCM 200kW 400MCM 240kW 600MCM 300kW 900MCM 360kW 1500MCM... -
Page 16: Box Contents
BOX CONTENTS Item Quantity Matching socket or hex Bolt M14 *100 wrench Charger Bolt M14 *100 Forklift damper Factory Test Report Matching socket or hex wrench （Match according to the molded case circuit breaker Factory Test Report Screws model） Forklift damper Screws M5 *8 Certificate Certificate... -
Page 17: Outline Of Drawing
OUTLINE OF DRAWING (HPC-160-480) - Page 18 OUTLINE OF DRAWING (HPC-160-480) Before making the concrete pad, determine the position of the pre-embedded PVC pipe according to the position shown in the figure to facilitate later wiring. Front Location of embedded PVC pipe Back...
- Page 19 OUTLINE OF DRAWING (TP5-160-480)
- Page 20 OUTLINE OF DRAWING (TP5-160-480) Before making the concrete pad, determine the position of the pre-embedded PVC pipe according to the position shown in the figure to facilitate later wiring. Front Location of embedded PVC pipe Back...
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Page 21: Station Anatomy
STATION ANATOMY LED Sign Indicator Cable Retractors Rear Panel Charging Status Indicator Lock 10” display Credit Card Reader... - Page 22 STATION ANATOMY...
- Page 23 STATION ANATOMY Pos Machine Antenna 4G Modem Antenna Pos Machine...
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Page 24: Mechanical Installation
MECHANICAL INSTALLATION (HPC-160-480) CONCRETE PAD Concrete pad using 3,000 to 4,000 psi concrete should be used. Electrical for AC power should be position such that it exits the concrete pad at the Main AC Power Line Opening. Important things to note: When making the installation platform, a PVC pipe with a diameter of 100mm is pre-buried, and steel wires are reserved in the PVC pipe for the convenience of wiring. - Page 25 MECHANICAL INSTALLATION (TP5-160-480) CONCRETE PAD Concrete pad using 3,000 to 4,000 psi concrete should be used. Electrical for AC power should be position such that it exits the concrete pad at the Main AC Power Line Opening. Important things to note: When making the installation platform, a PVC pipe with a diameter of 100mm is pre-buried, and steel wires are reserved in the PVC pipe for the convenience of wiring.
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Page 26: Unpack
STEP 1 UNPACK 01. Remove the screws on the front panel, the 02. Untie the straps that fixes the charging station top front, and all bottom screws. and remove the vacuum bag and plastic film. - Page 27 STEP 2 START INSTALLATION (HPC-160-480) 03. Drill holes on the mounting platform according to the bolt hole size at the bottom of the charging station, and pre-install the expansion bolts at the grounding holes. Bolt Bolt M14*100 × 6 29.53” 1.
- Page 28 STEP 2 START INSTALLATION (TP5-160-480) 03. Drill holes on the mounting platform according to the bolt hole size at the bottom of the charging station, and pre-install the expansion bolts at the grounding holes. Bolt Bolt M14*100 × 6 25.98” 1.
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Page 29: Start Installation
STEP 2 START INSTALLATION 04. Use a forklift to move the charging station to the installation site. - Page 30 STEP 2 START INSTALLATION 05. Tighten the expansion bolts after placing the charging station at the installation site. 7/8” caliber wrench...
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Page 31: Wiring
STEP 3 WIRING 07. Start connecting wires 06. Open the front door of the charging pile. The incoming line is connected from the power distribution cabinet to the molded case circuit breaker and grounding bar of the charging station. It is recommended to use a 270A circuit breaker with a wire diameter of 300MCM. - Page 32 STEP 3 WIRING 08. The inlet wires are connected to the MCCB and the grounding bar through the opening at the bottom of the charging station. Air switch Grounding Bar...
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Page 33: Preparations Before Starting
STEP 4 PREPARATIONS BEFORE STARTING 10. Open the door on the left side of the charging 09.Turn on all switches in the charging station. station and check if the power module lights up green. - Page 34 STEP 4 PREPARATIONS BEFORE STARTING 11.Wait for the front panel indicator to change 12.Install the front and rear Forklift dampers. from red to green. Screws M5 *8 Welcome to Blink EV Charger Welcome to Blink EV Charger...
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Page 35: Operating Instructions
This icon indicates the charger is not connected to a server network or loss of internet connectivity. If no network is connected, the station works as a stand- alone device with Blink RFID cards. Welcome to Blink EV Charger This icon indicates the charger is connected to a server network;... -
Page 36: Charger Settings
Changes may only be made by trained specialist personnel. 02. Provide the Password. Password will be shared to 01. Click the logo in the upper left corner to enter the authorized representative. the login interface. Welcome to Blink EV Charger... - Page 37 CHARGER SETTINGS 04. Click "system settings". 03. Click the logo in the upper left corner to enter the background page. Welcome to Blink EV Charger...
- Page 38 • Address and equipment stake refer to the networkingstatus, and the networking is nameplate of the charging pile successful. • Keep the address consistent with the equipment stake number Welcome to Blink EV Charger...
- Page 39 CHARGER SETTINGS 07. Enter the ”system settings” page again to set the maximum current power limit. Click "Next Page" to turn to the fifth page Click "POWERLIMIT UNIT " two settings Limit current limit power Enter the capital Enter the capital letter "A"...
- Page 40 CHARGER SETTINGS 08. Set the maximum current power limit. (Set the corresponding parameters according to the grid load) Click "Next Page" to turn to the sixth page Set the Click "PSMMAXCURRENT" maximum current set maximum Click "PMAX" power...
- Page 41 CHARGER SETTINGS 09. After the parameter setting is completed, click "Reboot" to display the initial interface. Welcome to Blink EV Charger...
- Page 42 IP Address of Gateway DEVICENETMASK 255.255.255.0 IP Address of mask ws://exampleserver.com:9100 SERVERURL Server Address of OCPP /ocpp/202006051001 DEVICEID 2020060510 Device ID 4F43415F4F4354545F61646D Authentication code of Server AUTHORIZATIONKEY 696E5F74657374 login Blink ID of Operator CHARGEPOINTVENDOR Charger Type- DO NOT CHARGEPOINTMODEL CHANGE ADPATH QRCODENAME...
- Page 43 CHARGER SETTINGS S.NO PARAMETERS VALUE REMARKS LANG Path - DO NOT CHANGE MODE CHARGINGPIC IDELPIC lcm:1=/dev/ttyS4 Path - DO NOT CHANGE LCMENCODETYPE UNICODE Encode –DO NOT CHANGE LCMPASSWD Password for access Communication Interface of RFID RFID0=/dev/ttyS1 RFID PLUGDCNUMBER The quantity of gun PLUG1 DIN1DC1:3=/dev/ttyS0 Path –...
- Page 44 CHARGER SETTINGS S.NO PARAMETERS VALUE REMARKS SFTPUSERNAME1 root Upload Server Username by sftp SFTPPASSWORD Yue@Peng#ju Upload Server Password by sftp SFTPPORT 20002 Upload Server Teminal code by sftp ICCID 89882280666023280757 The iccid code of 4G Module IMSI 89882280666023280757 The imsi code of 4G Module METERSERIALNUMBER METERTYPE Type of Meter fits OCPP...
- Page 45 CHARGER SETTINGS S.NO PARAMETERS VALUE REMARKS V2GWORKMODE false Work Mode of V2G GRIDMODE HMISTOPKEY Press stop key by screen HMICHARGEMODE set up Charging mode by screen CPONAME Charging Alliance Organization COMMONNAME OCATEST SSL CA Cetificate Name LOCALITYNAME SSL CA Domain Name ORGANIZATIONALUNITNAM SSL CA Parameter COUNTRYNAME...
- Page 46 CHARGER SETTINGS S.NO PARAMETERS VALUE REMARKS SECURITYPROFILE Encrypt user password SECURITYKEYLENGTH 2048 length of Secret Key SECURITYKEYTYPE Encryption Type Certificate Summary SECURITYDIGEST SHA256 Complete Verification Rules SECURITYCIPHER aes256 Certificate encryption type REBOOTSYSTEMENABLE false Reboot System TIMEZONE UTC+08:00 Setting time zone PSMODULENUMBER Quantity of Power Module Type of Limiting Power:...
- Page 47 CHARGER SETTINGS S.NO PARAMETERS VALUE REMARKS PSMMAXVOLTAGE 1000 Max Voltage of Power Module PSMMAXCURRENT Max Current of Power Module General Voltage of Power PSMMIDVOLTAGE Module PSMMIDCURRENT General Current of Power Module PSMMINVOLTAGE Min Voltage of Power Module PSMMINCURRENT Min Current of Power Module POWERMAX Max Output Power max output power...
- Page 48 CHARGER SETTINGS S.NO PARAMETERS VALUE REMARKS SCPT COST SMARTCHARGETYPE CHARGESTATIONMAXPOWER 200000 Max Power of Charger CHARGESTATIONMAXCURRE Max Current of Charger CHARGEPOINTID CHARGEPOINTMAIN TCPSERVERPORT TCPSERVERIPADDR Model of Connector1 CONNECTOR1MODNUM CONNECTOR1MAXOU 1000 Max Voltage of Connector1 CONNECTOR1MAXOI Max Current or Connector1...
- Page 49 CHARGER SETTINGS S.NO PARAMETERS VALUE REMARKS CONNECTOR1MAXKW Max Power of Connector1 Max Gun Temperature of CONNECTOR1GUNTEMP Connector1 Insulation detection parameters CONNECTOR1IMD of Connector1 Insulation detection parameters CONNECTOR1IMDRES of Connector1 CONNECTOR1METTER Meter parameters of Connector1 CONNECTOR1OUTVOL Output voltage of Connector1 Connection detection parameters CONNECTOR1STICKY of Connector1 Precharge parameters of...
- Page 50 CHARGER SETTINGS S.NO PARAMETERS VALUE REMARKS CONNECTOR2MAXOI Max Current or Connector2 CONNECTOR2MAXKW Max Power of Connector2 Max Gun Temperature of CONNECTOR2GUNTEMP Connector2 Insulation detection parameters CONNECTOR2IMD of Connector2 Insulation detection parameters CONNECTOR2IMDRES of Connector2 CONNECTOR2METTER Meter parameters of Connector2 CONNECTOR2OUTVOL Output voltage of Connector2 Connection detection parameters CONNECTOR2STICKY...
- Page 51 CHARGER SETTINGS S.NO PARAMETERS VALUE REMARKS INSYSPLCMAC1 CCSNETWORKIP CCSNETWORKGATEWAY CCSNETWORKNETMASK...
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Page 52: How To Start A Charging Session
HOW TO START A CHARGING SESSION 02. After the charging cable is plugged in, it will 01. Please select the connector compatible to your EV. Plugin the connector. display "connected", click "connected". Welcome to Blink EV Charger... - Page 53 HOW TO START A CHARGING SESSION 03. select Authorization/Payment Method RFID CARD 1. Charger display will provide options to select Authorization/Payment Method. 2. Swipe the RFID Card. 3. Charging session will begin within 60 seconds. 4. To stop the charging - Swipe the same RFID card again or use STOP button on screen.
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Page 54: Maintenance And Service
MAINTENANCE AND SERVICE DANGER READ AND FOLLOW THE SAFETY CONCERNS AT THE BEGINNING OF THIS MANUAL BEFORE USING THIS DEVICE. EV Charging Stations require regular maintenance beyond installation to ensure the charge quality of the vehicle, and the continued value of your electric vehicle. Whether you are installing a personal EV charger, or a public one for use, eventually you will require repair or maintenance services to keep your system working without flaws. - Page 55 MAINTENANCE AND SERVICE VISUAL CHECK ITEMS 1. Check for abnormal sounds from running fans and power units. If there is any abnormal sound, please don't make assumptions! Call us for further assistance. 2. Check for abnormal odor, changes of inner materials, corrosion, anomality in appearance, etc., in this device.
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Page 56: Troubleshooting
TROUBLESHOOTING ERROR CODES If an error occurs, check the nature of the error by referring to following Error Code List and take appropriate actions according to instructions by the manufacturer. ERROR DESCRIPTION POSSIBLE SOLUTION ERROR FLAG 0 Lightning protection device failure Check the SPD and GFCI circuit The insulation check on the EV has failed. - Page 57 TROUBLESHOOTING FAULT TYPE SOLUTION Please check the parameter settings interface IP address IP address communication information, such as the corresponding IP address is not correct, failure or Server please re-enter the address, restart the charging station Communication Failure Please check the AC input side of the voltage is too high or too AC input low, excluding the input exception if there is a fault, and then...
- Page 58 TROUBLESHOOTING FAULT TYPE SOLUTION Check whether the emergency stop button is pressed, if it is, The emergency stop inspect the charger and if everything is normal, release the button is pressed emergency button and restore the main breaker. MCU board and power module communication failure. Please press Charging Session shutdown emergency stop button to stop the charging.
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Page 59: Customer Responsibilities
6. To appoint a trained person(s) responsible for the safe maintenance/service of the charge station. 7. Neither Blink nor any of its affiliates shall be liable to the operator/owner/customer of this product or third parties for damages, losses, costs, or expenses incurred by as a result of: an accident, misuse or abuse of this product or unauthorized modifications, repairs or alterations to this product, or failure to strictly comply Blink operating and maintenance instructions. -
Page 60: Warranty And Service Plan
Limited Warranty, Blink will, upon written notice of the defect received during the Warranty Period, either repair or replace, at the choice of Blink, the Product if it proves to be defective. Blink will also pay for shipping charges for the failed part. If the returned part has not failed the customer will pay for shipping charges for the replacement part and the associated returned part. -
Page 61: Exclusions From Limited Warranty
• Damages due to normal wear and tear to charging cords, connectors, LCD/LED display, Touch Screen, or any product alteration or modification, misuse, abuse, accident, vandalism, acts of nature, power surges, or use of software, parts, or supplies not supplied by Blink, and causes other than manufacturing defects not covered by the warranty. - Page 62 • Use of the Product with software, interfacing, parts or supplies not supplied by Blink. • Blink disclaims any liability for damage to product, property, or personal injury resulting in whole or in part from improper installation, maintenance, or use that is not in accordance with Blink installation and maintenance procedures.
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Page 63: Contact Us
CONTACT US This document is Property of Blink and should not be copied, reproduced, or used as the basis for sale or manufacture of apparatus without the written permission of Blink. For any support on installation and commissioning, please contact us at 888-998-2546 or...
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