1. Manuals
  2. Brands
  3. Climax Manuals
  4. Tools
  5. H&S TOOL BG22
  6. Operating manual

Climax H&S TOOL BG22 Operating Manual

Boiler gun
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
BOILER
GUN
BG22 BOILER GUN
OPERATING MANUAL
P/N 100241
December 2023
Revision 2

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the H&S TOOL BG22 and is the answer not in the manual?

Questions and answers

Related Manuals for Climax H&S TOOL BG22

Summary of Contents for Climax H&S TOOL BG22

  • Page 1 BOILER BG22 BOILER GUN OPERATING MANUAL P/N 100241 December 2023 Revision 2...
  • Page 3 Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded, or stored in any storage medium, without the express prior written consent of CLIMAX. CLIMAX hereby grants permission to download a single copy of this manual and of any revision hereto onto an electronic storage...
  • Page 4 CLIMAX GLOBAL LOCATIONS Page B BG22 Boiler Gun Operating Manual...
  • Page 5 Climax will, at its option, either repair or replace the defective machine at no charge and will return the machine with shipping prepaid.
  • Page 6 This page intentionally left blank Page D BG22 Boiler Gun Operating Manual...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS HAPTER ECTION 1 INTRODUCTION ............1 .
  • Page 8 TABLE OF CONTENTS (CONTINUED) HAPTER ECTION 5 MAINTENANCE ............27 .
  • Page 9 LIST OF FIGURES IGURE 2-1 BG22 and shipping container ............8 2-2 Pneumatic motor throttle lever.
  • Page 10 This page intentionally left blank Page iv BG22 Boiler Gun Operating Manual...
  • Page 11 LIST OF TABLES ABLE 1-1 Sound levels ..............3 1-2 Risk assessment checklist before set-up .
  • Page 12 This page intentionally left blank Page vi BG22 Boiler Gun Operating Manual...

  • Page 13: Introduction

    INTRODUCTION IN THIS CHAPTER: 1.1 H - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 OW TO USE THIS MANUAL 1.2 S - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1...

  • Page 14: General Safety Precautions

    CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE indicates a hazardous situation which, if not avoided, could result in property damage, equipment failure, or undesired work results. ENERAL SAFETY PRECAUTIONS H&S leads the way in promoting the safe use of portable machine tools. Safety is a joint effort.

  • Page 15: Machine - Specific Safety Precautions

    Except for stationary operating controls, avoid contact with moving parts by hands or tools during machine operation. Remove gloves and secure hair, clothing, jewelry, and pocket items to prevent them from becoming entangled in moving parts. Sharp edges – Cutting tools and workpieces have sharp edges that can easily cut skin.

  • Page 16: Risk Assessment And Hazard Mitigation

    ISK ASSESSMENT AND HAZARD MITIGATION Machine Tools are specifically designed to perform precise material-removal oper- ations. Stationary Machine Tools include lathes and milling machines and are typically found in a machine shop. They are mounted in a fixed location during operation and are considered to be a complete, self-contained machine.

  • Page 17: Labels

    1-2. R ABLE ISK ASSESSMENT CHECKLIST BEFORE SET Before set-up I considered how this machine operates and identified the best placement for the controls, cabling, and the  operator.  I evaluated and mitigated any other potential risks specific to my work area. 1-3.
  • Page 18 1-4. BG22 B ABLE OILER UN LABELS P/N 87271 Warning label: P/N 35828 Use eye and ear CE serial plate protection, and read the man- ual. P/N 100240 P/N BG22 con- Wedge and pad tainer label chart Page 6 BG22 Boiler Gun Operating Manual...

  • Page 19: Overview

    OVERVIEW IN THIS CHAPTER: 2.1 F - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7 EATURES AND COMPONENTS 2.2 C - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8...

  • Page 20: Controls

    Wrench feed: Advances the cutting tools in confined areas with a ratcheting system. This system has a smaller footprint. Speed wheel: Provides a quicker way to advance the locking rod nut before fully tightening with the wrench in confined spaces. ONTROLS Depending on the user’s requirements, the BG22 Boiler Gun can be powered by either a pneumatic or electric motor.

  • Page 21: Electric Motor Controls

    2.2.2 Electric motor controls The electric motor controls are similar to a drill or drill driver. The trigger is squeezed to actuate the motor, when released the motor will stop. This speed is controlled by how far the trigger is pulled in or let out. The electric motor also has a direction control, which in this application is not used.

  • Page 22: Imensions

    IMENSIONS Figure 2-5 shows the machine and operating dimensions. 2-5. BG22 B IGURE OILER UN DIMENSIONS PECIFICATIONS 2-1. S ABLE COMPONENT MASS Component Mass in lbs (kg) BG22 BG22 Boiler Gun Pneumatic 14 (6.4) BG22E BG22 Boiler Gun Electric 11 (5) BG22C BG22 Boiler Gun Cordless Electric 16 (7.3)

  • Page 23: Setup

    SETUP IN THIS CHAPTER: 3.1 R - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -13 ECEIPT AND INSPECTION 3.2 M - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -14...

  • Page 24: Machine Setup

    ACHINE ETUP 3-1. BG22 B IGURE OILER UN MAIN COMPONENTS Do the following to set up the BG22 Boiler Gun. : 3.2.1 Wedge locking system 1. Complete the risk assess- ment checklist in Table 1-2 on page 5. 2. Position the machine on a solid support for installa- tion of the wedge set.

  • Page 25: Small Id Wedge Locking System

    7. Seat the base wedges in the end plate and align the base wedges with the slots in the center shaft. 8. If installing wedge extensions, secure three of the same size range onto the base wedges with the screws (see Figure 3-2 on page 14). 3.2.1.1 Small ID wedge locking system The small ID wedge locking system allows the BG22 Boiler Gun to mount on IDs...

  • Page 26: Collet Locking System

    3.2.2 Collet locking system 1. Complete the risk assessment checklist in Table 1-2 on page 5. 2. Position the machine on a solid support for installation of the col- let set. 3. Measure the ID of the pipe to be machined and determine the size of the collet set to be used.

  • Page 27: Center Shafts

    3.2.4 Center shafts Depending on the application, the center shaft may need switched out to offer a different size range or locking system. Do the following to switch out center shafts: 1. Position the machine on a solid support to change the center shafts. 2.

  • Page 28: Machine Mounting

    ACHINE MOUNTING Do the following to mount the BG22 Boiler Gun on the workpiece: 1. Insert the mounting system end of the BG22 Boiler Gun into the workpiece until there is approxi- mately 0.50” (12.7mm) between the end of the mounting system and the face of the workpiece.

  • Page 29: Installing The Cutting Tools

    NSTALLING THE CUTTING TOOLS Do the following to install the cutting bit(s): 1. Advance the tool holder towards the workpiece to help with align- ment of the cutting bits. 2. Loosen the set screws in the blade locks. 3. Slide the cutting bit into the chan- nel with the beveled cutting edge facing the direction of rotation.

  • Page 30: Pneumatic Motor

    3.5.1 Pneumatic motor Do the following to prepare the pneumatic motor for use (See Section 2.2 for con- trols): 1. Connect the air supply line to the in-line oiler/filter end of the air hose assembly with the universal coupler. Secure with the lock pin. 2.

  • Page 31: Operation

    OPERATION IN THIS CHAPTER: 4.1 P - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -23 OPERATION CHECKS 4.2 O - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -23...

  • Page 32: Electric Motor

    3. Continue to turn the feed wrench until the required machining is complete. Base the feed rate on the motor’s feedback, if the RPMs drop or the machine stalls slow the feed rate. 4. Once complete, allow the machine to make a few revolutions without feed- ing the cutting tool to clean up the machined surface.
  • Page 33 4. Once complete, allow the machine to make a few revolutions without feed- ing the cutting tool to clean up the machined surface. 5. Release the trigger to stop the machine. 6. Reverse the rotation on the feed wrench 2-3 revolutions to back the cutting tool away from the workpiece.
  • Page 34 This page intentionally left blank Page 26 BG22 Boiler Gun Operating Manual...

  • Page 35: Maintenance

    MAINTENANCE IN THIS CHAPTER: 5.1 M - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -27 AINTENANCE CHECKLIST 5.2 A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -27...

  • Page 36: Maintenance Tasks

    CAUTION Avoid damage, premature machine wear, and protect your warranty by using only approved lubricants. 5-2. A ABLE PPROVED LUBRICANTS Application Biodegradable Viscosity Lubricant Quantity Frequency Area Lubricant (cSt) Light coat- Threads of the WD-40 or light- Daily during ing applied center shaft weight spray lube machine use...

  • Page 37: Servicing The Filter Element

    5.3.2 Servicing the filter element See Figure A-10. Do the following to service the filter element: 1. Remove the filter nut to access the filter element. 2. Slide the filter element out of the filter housing. 3. Clean the filter element with a solvent and compressed air. 4.

  • Page 38: Greasing The Drive And Pinion Gears

    5.3.5 Greasing the drive and pinion gears Do the following to grease the drive and pinion gears: 1. On either drive type, remove the four screws in the gearbox adapter. 2. Slide the entire motor, gearbox and gearbox adapter out of the machine housing.
  • Page 39 6. Pneumatic motor: a) There is oil in the in-line oiler. b) The air supply to the machine is sufficient in both quantity and pres- sure. Optimal levels are: 90PSI at 38CFM. P/N 100241, Rev. 2 Page 31...
  • Page 40 This page intentionally left blank Page 32 BG22 Boiler Gun Operating Manual...

  • Page 41: Storage And Shipping

    STORAGE AND SHIPPING IN THIS CHAPTER: 6.1 S - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -33 TORAGE 6.1.1 S - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -33...

  • Page 42: Shipping

    HIPPING The BG22 Boiler Gun can be reshipped in its original shipping container, as shown in Figure 6-1. 6-1. BG22 IGURE SHIPPING CONTAINER ECOMMISSIONING To decommission the BG22 Boiler Gun prior to disposal, remove the drive motor and dispose of it separately from the rest of the machine components. Refer to Appendix A for component assembly information.

  • Page 43: Appendix Aassembly Drawings

    APPENDIX A ASSEMBLY DRAWINGS Drawing list A-1. BG22 B (P/N 99871) - - - - - - - - - - - - - - - - - - - - - - - - - -36 IGURE OILER UN ASSEMBLY A-2.

  • Page 44: Igure A-1. Bg22 Boiler Un Assembly (P/N 99871)

    PARTS LIST ITEM P/N: DESCRIPTION 911-0005 KEY 3/16 RADIUS ONE SIDE X 5/8 SQ BOTH ENDS 921-0216 O-RING 216 10588 SCREW DRIVE #2 x 1/4 HOLE SIZE .089 12648 SCREW 10-24 X 3/4 SHCS 14169 BRG NEEDLE 5/8 ID X 13/16 OD X .750 OPEN B-1012 35828 PLATE SERIAL YEAR MODEL CE 1.5 X 2.0 87271...

  • Page 45: Igure A-2. Bg22 Boiler Gun Pneumatic Assembly

    PARTS LIST ITEM P/N: DESCRIPTION 11731 SCREW 5/16-18 X 1 SSSHDP 11926 SCREW 10-24 X 1 SHCS 98855 SWIVEL DOUBLE AIR 1/2 NPTM X 1/2 NPTF 99871 NFIS BASE UNIT BG22 BOILER GUN TUBE BEVELER 100199 LABEL H&S LOGO 1.875 X 1.000 100241 (NOT SHOWN) OPERATING MANUAL BG22 100847...

  • Page 46: Figure

    AVAILABLE CONFIGURATIONS PART NO. DESCRIPTION ITEM 10 BG22E120-R MODEL BG22 BOILER GUN ELEC 120V 1 HP EB002615 BG22E220-R MODEL BG22 BOILER GUN ELEC 220V 1 HP EOD005504 BG22C120-R MODEL BG22 BOILER GUN CORDLESS ELEC 120V 103054 BG22C220-R MODEL BG22 BOILER GUN CORDLESS ELEC 220V 103055 APPEARANCE OF ITEM WILL VARY...

  • Page 47: Igure A-4. Collet Components And Collets

    A-4. C IGURE OLLET COMPONENTS AND COLLETS P/N 100241, Rev. 2 Page 39...

  • Page 48: Figure

    WEDGE SET B-10 (1.750-1.935") 100225 WEDGE EXTENSION SPRING 100246 WEDGE SET B-09 (1.625-1.810") 100224 WEDGE GUIDE (B-06 - B-14) 100214 WEDGE SET B-08 (1.500-1.685") 100223 WEDGE BAND SPRING 100245 WEDGE SET B-07 (1.375-1.560") 100222 WEDGE GUIDE (B-01 - B-05) 100213 8-32 X 5/16"...

  • Page 49: Figure

    Item # Qty Part name Part number Item # Qty Part name Part number Wedge expansion rod T007850 Retaining clip 921-1001 Speed wheel 100211 Wedge center shaft 100215 Locking wrench 23081119900 Spring pin 923-1001 Locking nut BF005219 A-6. W IGURE EDGE SET COMPONENTS P/N 100241, Rev.

  • Page 50: Figure

    O-RING TI007815 SPRING BAND 100245 DIFFERENTIAL SCREW 9150006 BB WEDGE TI007871 BLADE LOCK TI007813 AA WEDGE TI007870 ROD WRENCH RETAINER RING 9211001 NEEDLE BEARING 9150007 EXPANSION ROD TI007851 SET SCREW 1816 CENTER SHAFT TI007850 1.6" TOOL HOLDER 9210216 PART PART ITEM NO.

  • Page 51: Igure A-9. Air Hose Assembly And Parts List (P/N Hs50509)

    PARTS LIST ITEM P/N: DESCRIPTION 19297 FTG QUICK COUPLER 3/8B 1/2 NPTF FEMALE AIR 95056 LABEL ROUND 3/4" OIL FLUID 95087 LABEL ROUND 3/4" FILTER 2152030 ASSY HOSE 7094 1/2 ID X 1/2 NPTM X 1/2 NPTM X 72" HS50512 LUBRICATOR INLINE 1/2 NPTF X 1/2 NPTF HS50517 FTG NIPPLE CLOSE 1/2 NPTM SCH 40...

  • Page 52: Figure

    Item # Part name Part number 5/32” HEX KEY, LONG ARM 05471107 1/8” Hex key, long arm ODWR Fold up key set 5/64-1/4” 100093 Retaining clip pliers SNAP (2) Set screw 5/16-18-5/16 (2) Key 911-0005 (4) Snap ring 921-1001 Plastic case A-10.

  • Page 53: Appendix Bsds

    APPENDIX B Contact CLIMAX for the full list of Safety Data Sheets. P/N 100241, Rev. 2 Page 45...
  • Page 54 This page intentionally left blank Page 46...

Table of Contents