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The information contained in this document may lead to infringement of patents or other rights of third parties, and Maxphotonics shall not be liable for any indirect or special damage resulting from misrepresentations or...
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Baoan District, Shenzhen Phone number: 400-900-9588 E-mail: info@Maxphotonics.com This guide applies to all owners and operators of Maxphotonics equipment and to all persons working in the vicinity of the Product at the time of use. Usage of this product should be limited to fully trained professional and non-professional welding...
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Maxphotonics assumes no responsibility for any infringement of patents or other third-party rights resulting from the use of the information contained in this document. Maxphotonics will not be held accountable for any errors in this document, nor for any direct or indirect damages to relevant equipment.
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Preface Thank you for choosing Maxphotonics' handheld laser welding products. This User's Guide has been compiled to help you use and maintain the laser properly. While we have made every effort to provide accurate information in this document, there may be occasional oversights due to the writer's limitations and time constraints.
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MaxPhotonics has consistently focused on developing state-of-the-art products, driving innovation, and delivering cutting-edge solutions to customers worldwide. With a strong commitment to quality, excellence, and customer satisfaction, MaxPhotonics has earned a reputation for precision, reliability, and innovation in the field of photonics. Headquarters and Locations: MaxPhotonics maintains its headquarters in Shenzhen, China, and holds a strong presence in many countries across the globe.
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Quality and Certifications: MaxPhotonics is dedicated to providing world-class quality products and services to its customers. The company adheres to stringent quality control procedures and has achieved significant certifications such as ISO 9001, CE, and RoHS, demonstrating its commitment to international quality standards.
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Conclusion: With more than a decade of experience in optics and photonics, MaxPhotonics has become a trusted leader in the global photonics industry. As it continues to drive innovation and deliver world-class products and solutions, MaxPhotonics remains committed to its core values and vision, ensuring sustainable growth and success for its customers and partners alike.
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2-Electrical Power Connection Guidelines..........47 3-Electrostatic Grounding Process............. 49 4-Securely Lock the Connection..............49 5-Safely Secure the Gas Connection............50 6-Wire Feeder Instructions and Installation Guide........55 7-Installation of Wire Feeding Tube............56 8-Wire Feeder and Torch Connection............58 9-Wire Feed Frame and Hand Welding Connection........59 10-Maintenance and Trouble shooting of Wire Feeders......
As Class 4 certified laser products, safety has been a priority in the design and testing of the MA1 series. However, due to the unique properties of lasers, they can pose safety hazards that should not be overlooked. It is crucial that all personnel...
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Following all instructions and safety warnings in this guide will ensure a safe operation and maximum performance. Intended Use: The MA1 series is suitable for welding and brazing applications, handling materials such as stainless steel, carbon steel, galvanized sheet, aluminum, and copper.
Chapter 2 General Safety Information -Safe Usage of Handheld Laser Welding Machine Handheld laser welding machines fall under the hazardous Class 4 laser product category due to their emission of invisible, infrared laser radiation with a wavelength of 1080nm. With the welding head radiating over 100W on average, this high- intensity light can cause direct or indirect damage to eyes and skin.
Before starting the laser, verify that the surrounding temperature and humidity are within the recommended range. Avoid subjecting the product to excessive moisture. This laser relies on air cooling; ensure that the surrounding air is dry and clean. ...
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Note: Welding device operation should only be Laser safety housing done in the laser safe or in the enclosure (or room) with interlocking safety devices. If someone enters unexpectedly, the interlock automatically shuts down the welding system. Note: The symbol represents a potential Direct and reflected hazard, indirectly or directly causing beams are...
Numerous laser safety equipment suppliers offer materials and equipment, including LaserVision USA, Kentek Corporation, and Rockwell Laser Industries. While there are other laser personal protective equipment suppliers, Maxphotonics provides these names for convenience only, without endorsing or recommending any specific supplier, product, or service.
4-Welding Feature Safety 1.Eye and Ultraviolet Radiation Hazards Welding generates visible and invisible radiation, which can pose risks to welders. The high-power laser beam's interaction with the material being welded can create plasma, emitting ultraviolet radiation and "blue light." These emissions can lead to conjunctivitis, photochemical damage to the retina, and skin reactions similar to sunburn.
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(1) Keep the head away from the smoke while welding. Always work in a well- ventilated area to ensure safe breathing conditions. (2) Implement a fume extraction system to remove vapors, particulates, and hazardous debris from the welding process area. (3) Use a respirator in confined spaces or other situations where it may be required.
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Use the appropriate ground power supply when operating this product. WARNING: Do not open any parts within the product for maintenance. If required, contact Maxphotonics laser technicians for servicing. Unauthorized alterations to this product will void the warranty. WARNING: Be cautious when using hand-held welding tips connected to the output connector of this product via optical fiber cable.
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installing optical cable joints or using optical instruments to test the end face of the connection. WARNING: Avoid looking directly at the fiber output connector and always wear proper eye protection to prevent injury. CAUTION: Performing any operation or adjustment outside the scope of this manual may result in radiation-related injuries.
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3.Precautionary Measures for Welding Protection and Minimizing Risks in Welding Processes...
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Warning: ◎ To safeguard your eyes from harmful conditions during welding, it is crucial to wear appropriate personal protective equipment! Employing a combination of a mask, gloves, welding helmet, and laser safety glasses can effectively mitigate the effects of wind speed and equipment noise. During welding operations, ensure that you are wearing anti-noise earplugs to achieve optimal protection throughout the laser welding process.
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Dangers of Reflected Beam in Welding Process Warning: ◎Beware that during the welding process, numerous secondary laser beams, known as "specular reflections," can be generated at various angles near the laser's output aperture. Specular reflections occur when the main laser beam reflects off the surface it is directed at, and can be produced due to the interaction between the laser beam and the treated part.
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Warning: ◎ To ensure safety, equipment operators are advised to use only the jet nozzle tip. For the part number of Maxphotonics nozzle tip kit, refer to the table in Figure 6-1. Replacement nozzle tips can be purchased as needed.
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vapors, particles, and debris from the welding workspace. • Review and adhere to the safety data sheets and warning labels for all welding materials being used. • In confined spaces and other high-risk situations, the use of respiratory protection may be necessary. •...
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Warning: ◎Please be cautious of the following optical safety measures: The laser output is transmitted through a window. Ensure that these windows are clean and of high quality. Any dust on the head assembly may cause damage to both the window and the laser. Periodically inspect the quality of the laser output spot, initially at low power levels, and then progressively increase the output power.
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Warning: ◎ Refrain from installing or ceasing the laser head while it is active. To perform these actions, always verify that the switch is in the "off" position and that the device is unplugged from AC power. Equipment and solvents Warning: ◎Please note that the photosensitive components within the equipment, including the camera, photomultiplier tube, and photodiode, may suffer damage from laser...
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proper power connections. ◎ The equipment does not contain any user-serviceable parts, and all servicing should be done by qualified personnel. To avoid electric shock and voiding the warranty, do not remove the protective cover or tamper with the product ◎...
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Many byproducts of laser processing can be toxic and pose additional safety risks. It is crucial to remove these fumes from the workspace using an extraction system. ◎ For general information about laser products, please visit the Maxphotonics official website.
Reference Standard Electromagnetic compatibility immunity: EN IEC 61000-6-4:2019 EN IEC 61000-6-2:2019 Power supply safety: EN 62368-1:2014+A11:2017 Laser Safety: ISO 12100:2010 ISO 11553-2017 EN 60204-1:2018 Functional Safety: EN 60825-1:2014+A11:2021 CDRH 21 CFR 1040.10 Please Note: ◎In compliance with EU and national standards and requirements, lasers must be categorized based on their output power and wavelength.
WARNING : ◎The output laser intensity of Maxphotonics handheld laser welding machine can weld metal, burn skin, clothing, and paint, and ignite volatile substances like alcohol, gasoline, and ether. During operation and use, make sure to isolate flammable items around the handheld laser welding machine.
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(9) Operate the equipment strictly according to the instructions provided in this document; otherwise, the protective devices and performance of the equipment may be compromised, and Maxphotonics will not be held responsible. NOTICE: ◎ The optical output of the handheld laser welding machine will be transmitted after passing through a lens with an anti-reflection coating.
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(5) Users should not attempt repairs on parts, components, or assemblies other than the gun head consumables. All maintenance operations should be performed by Maxphotonics professionals. (6) Unauthorized disassembly and reassembly of the handheld laser welding machine are strictly prohibited, as doing so may result in electric shock or burns, and damage to relevant labels.
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WARNING: The handheld laser welding machine operates at a single-phase alternating ◎ current (200-240VAC), posing a risk of electric shock. All associated cables and connections are potentially hazardous. Operating Environment Requirements for Handheld Laser Welding Machines This equipment is commonly used in: (1) below 2000 meters above sea level, (2)overvoltage category II, (3) environmental pollution degree 2,...
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If the device overheats, do not use it and call Maxphotonics for help. When the temperature of the laser is too high, the device will trigger an alarm and stop emitting light. To ensure a safe laser work area, the interaction between the laser and the work surface, which can create additional safety hazards due to the high temperatures that generate gases, sparks and debris.
Additional Safety Information For more information on laser safety, please refer to the following resources: Laser Institude of America(LIA) 13501 Ingenuity Drive, Suite 128 Orlando, Florida 32826 Phone: 407 380 1553, Fax: 407 380 5588 Toll Free: 1 800 34 LASER American National Standards Institute ANSI Z136.1, American National Standard for the Safe Use of Lasers (Available through LIA)
Important Safety Information 1. Laser radiation Laser exposure can lead to severe retinal or corneal damage, resulting in permanent eye damage and potential skin damage. Adhere to safety protocols to avoid accidental exposure to invisible direct or reflected beams. Operate the system within the designated laser control area only.
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All users within the laser control area must read the entire user guide and complete full training before use. Keep your head away from smoke during welding, and always use a fume extraction system to remove vapors, particles, and harmful debris from the welding area.
This versatile welding machine is ideal for use in a wide range of industries, including hardware, construction materials, kitchenware, aerospace, and automotive. 2-Module Configuration Maxphotonics offers multiple configuration options for tailored solutions. Detailed information about each mode can be found in Chapter 6 "Usage Guide" of this manual.
Upon receiving this product, kindly examine the packaging for any signs of external damage; inspect the equipment for potential damages, and promptly notify both the carrier and Maxphotonics after-sales team. As you unbox this product, please handle it with care to prevent any damage or cracking to the fiber optic cables.
5 - Front and Back Panel Description Of Laser Welding Machine 5.1. Front Panel Description: (Left: MA1-35; Right: MA1-45&MA1-65) Front Panel Name Description Normal working status (Green light) ACTIVE/ALARM abnormal alarm status indicator (Red light) Standby, no laser output status(red and green ...
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5.2. Rear Panel Description:(Left: MA1-35; Right: MA1-45&MA1-65) Rear Panel Name Description ON/OFF 200-240VAC AC power switch EX-CTRL External control interface(For Safety & Cobot) RS232 Welding platform RS232 interface POWER 200-240VAC AC power input FEEDER Wire feeder interface GAS_IN Protective gas inlet port...
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The laser welding machine's external control port utilizes an RS232 interface (DB9) and an EX-CTRL interface (DB25),with the following interface descriptions: RS232 Interface Description Pin# Describtion RxD Serial data input Serial data output...
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EX-CTRL Description (Security interface)(DB25) PIN # Signal Name Type Functionality Laser Enable Enable+ Laser Enable ON/OFF; when the voltage is high(24V), Laser Enable is ON; when voltage is low(0V), Laser Laser Enable is OFF. Enable- External Start EX-CTRL+ External control Laser Emission ON/OFF; when the voltage is high(24V), Laser Emission is ON;...
6-Torch Instructions Describtion Laser Trigger Button Brass Nozzle Extension Tube Protective Len Focus Len Status Indicator Feed Wire Switch The welding head's indicator light displays various working states. A successful communication between the welding head and the laser, coupled with a normal functioning of the equipment, results in a yellow indicator light.
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NOTICE : ◎Please pay attention to the following when using the welding head: The welding head serves as the point of contact during welding operations. Ensure that the copper nozzle of the welding gun is in direct contact with the workpiece to establish a proper electrical loop before proceeding with any safety detection.
Chapter 4 Specification 1 -Optics Characteristic Parameters Characteristics Test conditions Min. Nom. Max. Unit Operation mode CW/Modulated Polarization Random 1200 Output 100% CW The ambient temperature 1500 is 26℃ Power regulation 1% gradient range Central wavelength 100% CW 1080 Electro-optical 10-100%Linear fitting efficiency Spectral bandwidth...
2 -General Characteristic Parameters Test Characteristics Min. Nom. Max. Unit conditions Operating Voltage Input Power 100% Output/MA1-35 100% Output/MA1-45 100% Output/MA1-65 Operating Ambient ℃ Temperature Operating Ambient Relative Humidity Laser cooling method Phase change heat dissipation Cooling method of tip Nitrogen and argon cooling ℃...
Chapter 5 Disassembly Guide 1- Unpacking Instructions for Shipping Container Please follow these guidelines when unpacking the equipment from its shipping container: Thoroughly inspect the packaging for any external signs of damage. If any damag is detected, examine the equipment for potential harm, and immediately notify the freight forwarder.
2-Delivery And Transportation The carrier's information and details should be prominently displayed on the shipping package, although it should be noted that this information may not always be accurate. It is essential to inspect the crate's exterior for any signs of damage that may have occurred during transit.
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Take out the welding Lift the box head and upright accessories CAUTION: ◎ Do not use cable accessories to lift or locate equipment.
3-Packing List 3.1 MA1-35 Packing List Names of fittings Description Unit Quantity Hand Held Laser MA1-35 The Welding Torch Torch The Power Cable Ground Cable Goggle Support the 0D8+ Hanging Hexagon flowered countersunk head Welding Torch screws with socket (4pcs) Frame Armoring Cable Hexagon flowered countersunk head...
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3.2 MA1-45 & MA1-65 Packing List Names of fittings Description Unit Quantity Hand Held Laser MA1-45 or MA1-65 The Welding Torch Torch The Power Cord 10 meters Ground Wire 10 meters Goggle Support the OD7+ Hanging Head Hexagon flowered countersunk head Frame screws with socket (4pcs) Armoring Cable...
L=220VAC, N=0VAC, and PE=ground. Verify that the wiring is correct before operating the machine, and never neglect the PE connection. For enhanced safety, Maxphotonics strongly recommends connecting a 32A circuit breaker (air switch) in series between the power supply and the laser. Ideally,...
If you have further questions about the power connection, kindly consult Chapter 4, "Detailed Specifications," to ascertain the product's electrical specifications. To ensure safety, only qualified personnel familiar with electrical safety and wire connections should carry out electrical connections. Additionally, wiring must adhere to all national and local regulations 3-Electrostatic Grounding Process It is essential to ensure a secure and reliable connection between the laser...
Connect the other end of the grounding wire securely to the outdoor grounding pole. 4- Securely Lock the Connection Ensure a Secure Connection Before Activating the Laser Prior to switching on the laser, it is crucial to attach the safety lock to the loop interface of the laser device.
Device Connection Diagram Wire Feeder Instructions and Installation Guide Introducing the Maxphotonics Welding Wire Feeding System, launched in 2022. This innovative system features our independently researched and developed control system, as well as a convenient wire filling function. The versatile Huan Ri laser multifunctional wire feeder is fully compatible with Maxphotonics' hand-held laser welding products..
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1. Operating environment and parameters Supply voltage (V) DC 24V Setting environment Smooth, no vibration, no impact Operating ambient temperature (° C) 5 ~ 50 Ambient humidity (%RH) < 90 Storage environment temperature (° C) -15 to 85 Storage environment temperature (%RH) <...
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Size: 580mm×360mm×244.5mm Features: (1) The device offers laser coupling, a dual driving force mechanism, a closed circuit board design, and a robust cold rolled plate shell for enhanced efficiency and durability.l. (2) Supports wire feeding/drawing speeds ranging from 2 to 100mm/s, offering both continuous and pulse wire feeding options, allowing for precise fish scale welding.
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6 pins Enter RX for the serial port 7 pins Serial port output TX...
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5. External wiring method for wire feeder 6. Installing Welding Disk and Wire Feed Wheel...
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1. As illustrated in the figure, remove the fixing nut from the rotary wire feeding platform, place the welding wire spool onto the platform, and securely fasten the fixing nut back onto the platform. 2. Refer to the figure demonstrating the assembly of the wire feeding wheel. Lower the two red handles, remove the fixing screws of the two wire feeding wheels, and take out the wheel to be replaced.
7-Installation of Wire Feeding Tube 1. Interface of wire feeder 1. Connect the communication wire of the wire feeder (left side) as shown in the above diagram (with the red point of the wire plug aligned to the upward direction of the parent).
8-Wire Feeder and Torch Connection Comprehensive Assembly Diagram Secure the wire feed tube Insert the wire guide tube into the push-in connector Wire Feed Tube Assembly...
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Attach the wire feeder Assemble the wire feeder securely to ensure proper functioning. Adjust the wire feed frame position First, determine the length of the welding gun barrel to establish the welding focal point. Then, adjust the wire feed nozzle to align with the center of the wire groove in the welding copper nozzle.
9-Wire Feed Frame and Hand Welding Connection 1. Power Button: This button signifies the power control for the wire feeder. When activated, a red light will illuminate, indicating that the wire feeder is powered on. 2. Manual Wire Feeding Button: This button is used for manual wire feeding, typically during daily troubleshooting or maintenance procedures.
10-Maintenance and Troubleshooting of Wire Feeders 1. Check regularly: Regular Inspections: Before using the wire feeder, ensure to examine the following components for any damages: (1) Control cables and their connectors (2) Power supply and functionality of the wire feeding button (3) Switch locking mechanism 11-Routine Maintenance (1) Inspect the wire feeding wheel and pressing wheel:...
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Selecting the Appropriate Wire Feeder and Welding Tip: Figure 6-1 When it comes to wire-fed welding of workpieces, it's essential to choose a copper nozzle with a proper wire slot to ensure accurate welding wire direction and smooth wire feeding.
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Wire feed nozzle 0.8-1.6mm To adjust the wire feeding speed, follow these steps: (1) 1. Activate the wire feeding switch on the touchscreen interface. (2) 2.Disable the laser function. (3) 3.Press and hold the handheld welding head switch. (4) 4.Initially set the wire feeding speed to a low rate (approximately 10mm/s) for adjustments. (5) 5.Depending on the wire feeding pressure, turn the two adjustable preload pressure rods' sleeves left or right.
12-Startup Steps for Laser Operation WARNING: ◎ Ensure all electrical connections (including protective gas and grounding) have been adequately connected before usage. It is recommended to tighten and secure all connectors with screws whenever possible.. ◎ Avoid directly looking at the laser outlet during operation. Always wear appropriate safety gear such as protective eyewear, soundproof earplugs, and masks before operating the laser.
13-Welding Process Parameters Handheld laser welding process parameter table Laser power Swing Swing Defocus Air flow Thickness Material Welding welding volume percentage range frequency amount (mm) type form Effect (L/min) (%) (mm) (hz) (mm) Stitch 60~80 -1~1 15~20 Penetration welding Carbon Steel Stitch 60~80...
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NOTICE: ◎ Please refer to the above process parameters for stack welding, fillet welding, lap welding, etc. Handheld laser welding process parameter table - wire feeding wire Laser Material Scanning Scanning Defocus Air flow Welding Wire Welding feed power thickness width frequency amount...
14-How To Use The Fish Scale Function Method 1: Enable the fish scale pattern on the home page The fish scale pattern has built-in default parameters, so you don't need to set them. Simply turn on the switch: 1. Firing time: 150ms 2.
Note: When using the pulse mode for the wire feeder, set the laser light output to continuous mode. 15-Product Accessory Inspection and Cleaning Guide Inspecting Product Accessories To clean the tip protection mirror window, gather the following equipment: (1) Powder-free rubber gloves or finger cots (2) Lint-free fiber cleaning cloth and cotton swab (3) Optical grade alcohol (purity >99.5%) (4) Light source (flashlight or mobile phone indicator)
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Maxphotonics warranty. ◎ Please wear powder-free gloves or finger cots when cleaning the product in a dust- free environment. Maxphotonics is not responsible for tip damage due to improper operation or incorrect cleaning procedures. ◎ When cleaning, the concentration of alcohol should be greater than 99.5%.
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(6) Insert the cleaned protective lens into the lens holder; (7) Place the protective lens holder into the gun head's lens cavity seat and fasten the locking screw on the lens holder shell to secure the lens holder in place.. IMPORTANT: ◎...
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Loosen the locking screw of the Take out the protective lens 3.Masking paper package to protective lens holder shell holder protect the lens seat cavity 4. Gently wipe the front of the 5. Take out the protective mirror 6. Put the protective mirror into lens with a clean cotton swab or holder and wipe the other side the protective mirror holder, push...
◎ If the product is beyond the warranty period or outside the warranty scope, customers will be responsible for any repair costs. CHANGE : ◎ Maxphotonics reserves the right to modify the design or structure of our products, and the information is subject to change without notice.
Customer Service Department. For further inquiries, please contact the Customer Service Department at 400-900- 9588. Our technical support team will verify and address your concerns. If the problem remains unresolved, you may need to return the product to Maxphotonics for further troubleshooting.
Warranty Statement 1-General Provisions Maxphotonics Co., Ltd. provides a warranty for any defects in its products resulting from materials and manufacturing processes during the warranty period agreed upon in the contract. We ensure that our products meet the relevant quality and specification requirements outlined in the documentation under normal usage conditions.
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IMPORTANT NOTICES: ◎ Purchasers must report any product defects to Maxphotonics within 31 days of discovery to be eligible for warranty coverage. ◎ Maxphotonics does not authorize any third party to repair or replace parts,...
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