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Summary of Contents for MAXPhotonics X1-MFSC-1500W
- Page 1 X1-MFSC-1500W Handheld Laser Welding Machine Maxphotonics Co.,Ltd.
- Page 2 Copyright Notation Copyright © Maxphotonics Co ., Ltd ( here after referred to as Maxphotonics). All rights reserved. You may not copy, modify, transmit or publish this publication, in any form, in any media or by any means, without the prior written permission of Maxphotonics, except as allowed under applicable copyright laws.
- Page 3 Preface Thank you for using the handheld laser welding products Maxphotonics. We compile this document for you in order that the laser is used and maintained properly. Due to the limited level of the writers, coupled with time constraints, there are some careless mistakes in this document, your understanding and suggestion to help us make an improvement will be much appreciated .
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Page 4: Company Profile
Company Profile Found in 2004, Maxphotonics is one of the first fiber laser manufacturers in China. It is also the first in China to realize independent intellectual property rights and vertical integration in the core technologies of fiber lasers and optical devices. -
Page 5: Table Of Contents
CONTENT Company Profile ................4 Chapter 1 Characteristic Description .........7 Chapter 2 General Safety Information .........8 1-Handheld Laser Welding Machine Is Safe To Use ......8 2-Safety Conventions ..............10 3-Laser protection ................ 11 4-Weld Feature Safety ..............12 5-Reference Standard ..............14 6-General Safety Instructions ............15 7-More Safety Information ............20 Chapter 3 Product Description ..........21 1-Features ..................21... - Page 6 CONTENT 3-Structural Layout ...............37 Chapter 5 Disassembly Guide ............38 1-Disassembly Step ..............38 2-Packing List ................40 Chapter 6 Operation Guide ............41 1-Notice ..................41 2-Electrical Power Connection ............41 3-Securely Lock The Connection ..........42 4-Gas Connection .................42 5-Wire Feeder Connection ............43 6-Wire Feeder And Hand Welding Connection ......49 7-Startup Steps ................52 8-Welding Process Parameters .............53 9-Product Accessory Inspection And Cleaning Guide ....56...
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Page 7: Chapter 1 Characteristic Description
1060nm~1100 nm, and the laser efficiency is >25%. Maxphotonics MFSC series lasers belong to Class 4 (Class 4) laser products, and the product design and testing have fully considered safety. Laser light exhibits unique characteristics that may pose safety hazards. -
Page 8: Chapter 2 General Safety Information
Chapter 2 General Safety Information 1 -Handheld Laser Welding Machine Is Safe To Use Handheld laser welding machines are classified as hazardous, invisible laser radiation Class 4 laser products. This product emits infrared laser radiation with a wavelength of 1080nm, and the average power radiated by the welding head is greater than 100W, which can cause damage to eyes and skin directly or indirectly exposed to such light intensity. - Page 9 Chapter 2 General Safety Information operation table for more than 10 meters, and a fire extinguisher should be placed near the welding area; (5) Wear a mask when welding highly reflective materials; (6) Make sure that the hand-held laser welding machine is properly grounded, otherwise it may cause the product shell to be electrified, resulting in personal injury to the operator;...
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Page 10: 2-Safety Conventions
Chapter 2 General Safety Information 2 -Safety Conventions As shown in the table below, all safety warning signs during the operation of the hand-held laser welding machine include: SYMBOLS DESCRIPTION WARN: Text marked with an electrical warning symbol indicates a potential personal hazard. Failure to follow certain procedures may cause certain or fatal hazards to you or others. -
Page 11: 3-Laser Protection
Chapter 2 General Safety Information NOTE : ◎ Maxphotonics handheld laser welding machine, the wavelength range is 1060nm~1100nm, which is not in the visible light range, but these beams may cause irreversible damage to the retina and cornea. Maxphotonics recommends that you must wear qualified and safe protective glasses when operating the handheld welding machine at all times. -
Page 12: 4-Weld Feature Safety
These include LaserVision USA, Kentek Corporation and Rockwell Laser Industries. There are other suppliers of laser personal protective equipment. Maxphotonics provides the names of these suppliers for convenience only, and does not imply endorsement or recommendation of any of these suppliers, nor does it imply endorsement or recommendation of their products or services. - Page 13 Chapter 2 General Safety Information sparks generated during welding can cause a fire or explosion. Laser welding is only possible if the area is free of combustible materials. Never weld containers containing flammable or combustible materials. If the contents of the containers are unknown, they should be assumed to be flammable or combustible.
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Page 14: 5-Reference Standard
Chapter 2 General Safety Information 5-Reference Standard Electromagnetic compatibility immunity: EN 61000-6-4:2007+A1:2011 EN 61000-6-2:2005 + AC: 2005 EN 61000-3-2:2014 EN 61000-3-3:2013 Power supply safety: EN 61010-1:2010 EN60950-1:2006+A11:2009+A1:2010+A12:2011+A2:2013 Laser Safety: EN 60825-1:2014 CDRH 21 CFR 1040.10 Functional Safety: EN 60950-1:2006+A11:2009+A1:2010+A12:2011+A2:2013 Please Note: ◎... -
Page 15: 6-General Safety Instructions
WARNING : ◎ The output laser intensity of Maxphotonics handheld laser welding machine is enough to weld metal, burn skin, clothing and paint, and ignite volatile substances such as alcohol, gasoline, ether, etc. Therefore, during operation and use, be sure to isolate the flammable items around the handheld laser welding machine. - Page 16 (9) Please operate the equipment strictly in accordance with the instructions in this document, otherwise the protection device and performance of the equipment will be impaired, and Maxphotonics will not guarantee this. NOTICE: ◎ The optical output of the hand-held laser welding machine will be sent out after receiving the lens with anti-reflection coating.
- Page 17 ◎ Do not look directly at the tip of the gun, and ensure that safety glasses are always worn during each operation. 4.Electrical Operating Instructions Maxphotonics strongly recommends that you read the following operating points before operating the handheld laser welding machine: (1) Please ensure that the equipment shell is well grounded, any interruption in the grounding loop may cause personal injury;...
- Page 18 Humidity: Do not expose the device to high humidity (>85% humidity) Cooling and temperature: The laser unit is cooled by air. Operating at higher temperatures accelerates aging, increases threshold current and reduces slope efficiency. If the device overheats, do not use it and call Maxphotonics for help.
- Page 19 Maxphotonics recommends that you take the following measures to prolong the service life of the handheld laser welding machine: (1) Please ensure that the working area is properly ventilated and place the hand-held laser welding machine in a dry, cool and clean environment.
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Page 20: 7-More Safety Information
Chapter 2 General Safety Information ◎ The filter at the bottom of the laser needs to remove dust and dirt from the air inlet from time to time. 7-More Safety Information If you need more laser safety information, please refer to: Laser Institute of America (LIA) 13501 Ingenuity Drive, Suite 128 Orlando, Florida 32826... -
Page 21: Chapter 3 Product Description
(5) High electro-optical conversion rate Applications: Widely used in hardware, building materials, kitchen utensils, aerospace, automobile and other industries. 2-Module Configuration Maxphotonics provides many configurable modes, all modes will be explained in detail in this manual, please refer to Chapter 6 "Usage Guide". -
Page 22: 3-Laser Model Designation Codes
After you receive this product, please check the packaging for any signs of external damage, please check whether the equipment is damaged, and immediately notify the carrier and Maxphotonics after-sales personnel; when you take this product out of the box, you must Take extra care to ensure that the fiber optic cables are not cracked or damaged;... - Page 23 Chapter 3 Product Description Front Panel Name Function Description Normal working status (green light)/abnormal alarm status indicator (red light) ACTIVE/ALARM (standby, no laser output, red and green lights flash alternately) Emergency stop switch Emergency stop equipment work LOOP Safety Loop Line Interface OUTPUT Tip interface Rear Panel Name...
- Page 24 Chapter 3 Product Description The external control port of this laser welding machine is RS232 interface (DB9), and the interface definition is as follows. RS232 interface definition table Pin# Describe Serial data input Serial data output...
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Page 25: 6-Operation Panel Description
Chapter 3 Product Description 6-Operation Panel Description This machine is equipped with a 7-inch industrial screen, which is connected to the host through the uart interface to realize equipment control and status monitoring functions. There are a total of 5 operation pages, namely the main interface, the advanced setting page, the process parameter page, the machine information page and the manufacturer setting page. - Page 26 Chapter 3 Product Description Functional Function Remark Classification Description It is located at the upper right of the screen. The orange button and the word standby are displayed by default when the machine is turned on, which means that it is in a standby state. In this state, the Action button Work switch working button of the tip does not work.
- Page 27 Chapter 3 Product Description The laser generator works abnormally, please Laser contact the after-sales service. The communication between the laser and the hand-held welding torch is abnormal, please check Communication whether the connection is abnormal, and contact the after-sales service after confirming that it is correct.
- Page 28 Chapter 3 Product Description Functional Function Remark Classification Description There are three types of light output modes: continuous, burst, and pulse. Continuous: Continuously output the laser at the set power; light mode Shooting: output the laser once according to the set shooting time;...
- Page 29 Chapter 3 Product Description Laser Sets the laser output frequency in discontinuous frequency mode. duty cycle Sets the laser output duty cycle in pulse/burst mode. Shot duration Set the burst duration in burst mode. Ramp up time Sets the laser ramp-up time in pulsed mode. Sets the lead time for gassing before the laser is Process Blow delay...
- Page 30 Chapter 3 Product Description Functional Function Remark Classification Description Process Apply the parameters of the page to the main configure parameters interface, that is, call the current parameters Groups 1 to 8, after a group is selected, the button will be displayed in dark color, and the previously set process parameters will be loaded into the edit box on the right.
- Page 31 Chapter 3 Product Description Functional Function Remark Classification Description Machine type Machine type Hardware Machine hardware version number version MCU version Machine firmware version number Machine information Tip S/N Serial number of the tip (unique number for each tip) Machine serial number (unique number for each Master S/N host) Laser version Machine version number...
- Page 32 Chapter 3 Product Description Functional Function Remark Classification Description The laser emergency stop alarm, please Emergency stop check whether the emergency stop switch is monitoring pressed, and contact the after-sales service after confirming that it is correct. Laser lock alarm, please do not weld high- Lock machine Laser usage reflection plates, and try again after restoring...
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Page 33: 7-Solder Head Instructions
Chapter 3 Product Description Pump 1~2 Voltage Monitoring Pump 3~4 voltage The voltage exceeds the threshold alarm, monitoring please restore the factory settings and try Voltage alarm Forward PD Voltage again. If the fault still exists, please contact Monitoring the after-sales service. Back light PD voltage monitoring 7-Solder Head Instructions... - Page 34 Chapter 3 Product Description The indicator light on the welding head can show different working states. When the communication between the welding head and the laser is successful and the working state of the equipment is normal, the indicator light will light up in white;...
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Page 35: Chapter 4 Specification
Chapter 4 Specification 1 -Optics Characteristic Parameters Characteristics Test conditions Min. Nom. Max. Unit Operation mode CW/Modulated Polarization Random Output Power 100% CW 1450 1500 1550 MFSC-1500W (G5.0) Tuning range of output power Emission wavelength 100% CW 1070 1080 1090 Spectrum width(3dB) 100% CW Short-term power instability... -
Page 36: 2-General Characteristic Parameters
Chapter 4 Specification 2 -General Characteristic Parameters Test Characteristics Min. Nom. Max. Unit conditions Operating Voltage MFSC-1500W(G5.0) Input Power MFSC-1500W(G5.0) 100% Output ℃ Operating Ambient Temperature Operating Ambient Relative Humidity Laser cooling method Phase change heat dissipation Cooling method of tip Inert gas cooling ℃... -
Page 37: 3-Structural Layout
Chapter 4 Specification 3-Structural Layout Laser Three Views.（Unit：mm）... -
Page 38: Chapter 5 Disassembly Guide
A comprehensive packing list is included with the system documentation. After receiving the product, please check all items against this list, if any item is missing or the unit is obviously damaged, please contact Maxphotonics immediately. Do not attempt to install or operate a laser unit under any circumstances if the unit is visibly damaged or suspected of being damaged. - Page 39 Take out the welding head and Lift the box accessories upright Disassembly Process CAUTION: ◎ If any damage of the external package and internal parts has been found upon receipt of product, please contact Maxphotonics Co., Ltd. or designated agent immediately.
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Page 40: 2-Packing List
Chapter 5 Disassembly Guide 2-Packing List Names of fittings Description Unit Quantity Handheld Laser X1-MFSC-1500W Welding Gun Welding torch Power Cable 10 meters Ground Wire 10 meters Eye Protection Support 0D6+ Including hexagon socket head Gun Head Rack countersunk head screws (4pcs) -
Page 41: Chapter 6 Operation Guide
Please make sure the grounding cord is perfectly connected, or the laser may be damaged potentially. For ensuring the safety feature, Maxphotonics recommends you connect a 32A circuit breaker (air switch) in series between the power supply unit and the laser. -
Page 42: 3-Securely Lock The Connection
Chapter 6 Operation Guide 3- Securely Lock The Connection Before turning on the laser, the safety lock must be connected to the loop interface of the laser. When preparing the laser, the other end of the safety lock (crocodile clip) needs to be clamped on the workpiece to ensure that the alligator clip and the welding head form a loop before the laser can be output. -
Page 43: 5-Wire Feeder Connection
Chapter 6 Operation Guide 5-Wire Feeder Connection For the convenience of users, the device integrates the wire feeder power cable and signal cable into a 5PIN aerial plug, which can be directly connected to the laser FEEDER port. 1.Operation panel introduction Wire Feeder Appearance... - Page 44 Chapter 6 Operation Guide (1) Description of buttons and indicator lights "Setting" key: function cycle switch key, you can switch the indicator light display in a circular way, switch the indicator light to the specified position, the group of data is in the state of adjustable parameters, at this time, you can use the "+" "-" keys to change the parameters .
- Page 45 Chapter 6 Operation Guide "Running" indicator light: In normal operation state, the running indicator light flashes, and it is always on when the parameters are set. "Setting" indicator: in the state of setting parameters, the running indicator flashes. "Three-digit digital tube" display screen: switch the button selection according to the setting, display each function parameter, and display the wire feeding speed fixed in the working state.
- Page 46 Chapter 6 Operation Guide 2.Wire feeder assembly The internal structure of the wire feeder includes wire feed tube, adjustable pre- tightening pressure rod, wire outlet tube joint, wire feed wheel nut, wire feed wheel, etc. Outlet Pipe Joint Feed Roll Guide wire set screw Wire Feed Roller...
- Page 47 Chapter 6 Operation Guide Lower the lever Release lever 1.0 Wire groove Feed Roller Model...
- Page 48 Chapter 6 Operation Guide Step 2: Install the appropriate wire reel, pay attention to the installation direction of the wire reel, the welding wire needs to pass through the bottom of the wire reel, insert the hole of the wire reel into the pin on the wire feeder, and pass the welding wire through the wire feed wheel, as the picture shows.
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Page 49: 6-Wire Feeder And Hand Welding Connection
Chapter 6 Operation Guide 6-Wire Feeder And Hand Welding Connection Overall Assembly Drawing Fixed wire feed tube Loosen the wire feeder feed knob 1. Loosen the wire feeder knob; 2. Loosen the top wire of the wire feeder; 3. Pass the wire guide tube through the knob and fix it, and lock the top wire at the same time. - Page 50 Chapter 6 Operation Guide Fixed wire feeder Locking screw Wire feeder assembly Adjust the wire feed frame position First determine the welding focus, then adjust the wire feeding movable frame to the middle part, and finally adjust the length of the wire feeding tube so that the wire feeding nozzle is close to the welding copper nozzle.
- Page 51 Chapter 6 Operation Guide Choose the right wire feeder and welding tip Wire feed nozzle 0.8-1.6mm Welding copper nozzle Wire feeding speed adjustment: turn on the wire feeding switch on the touch screen, turn off the laser enable, press and hold the hand-held welding head switch, adjust the wire feeding speed at low speed (about 10mm/s), and turn left and right according to the tightness of the wire feeding The two adjustable preload pressure rods turn the sleeve until the wire reel rotates at a...
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Page 52: 7-Startup Steps
Chapter 6 Operation Guide 7-Startup Steps WARN: ◎ Make sure that all electrical connections (including protective gas, plugging in the ground wire) have been connected before use. If conditions permit, all connectors must be tightened and fixed with screws. ◎ When operating the laser, do not look directly at the laser output port, and strictly wear safety glasses and soundproof earplugs. -
Page 53: 8-Welding Process Parameters
Chapter 6 Operation Guide (10) Touch your hand to the position of the infrared sensor switch at the handle of the gun head, and then press and hold the gun head switch. 8-Welding Process Parameters Handheld laser welding process parameter table Laser power Swing Swing... - Page 54 Chapter 6 Operation Guide 1. The welding form is splicing welding, the welding head ratio is 50:150, and the core diameter of the 1500W laser fiber is 50 microns 2. Welding shielding gas: nitrogen (purity 99.99%) 3 . P o w e r p e r c e n t a g e ( 1 5 0 0 w ) 1 0 - 1 0 0 % , s w i n g a m p l i t u d e 0 - 4 m m (recommended 2-3mm), swing frequency 0-220hz (recommended manual welding frequency 40-80hz, air flow not less than 15l/min), other parameters Remark...
- Page 55 Chapter 6 Operation Guide 1. The welding form is splicing welding, the welding head ratio is 50:150, and the core diameter of the 1500W laser fiber is 50 microns 2. Welding shielding gas: nitrogen (purity 99.99%) 3. Power percentage (1500w) 10-100%, swing amplitude 0-4mm (recommended 2-3.5mm), swing frequency 0-220hz (recommended manual welding frequency 40- 70hz, airflow not less than 15l/min), other parameters Under the same condition, if the swing amplitude or wire feeding speed increases, the laser power also needs...
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Page 56: 9-Product Accessory Inspection And Cleaning Guide
Maxphotonics. ◎ Please wear powder-free gloves or finger cots to clean the product in a dust-free environment. Maxphotonics will not warrant damage to the tip due to improper operation or use of incorrect cleaning procedures. - Page 57 Chapter 6 Operation Guide an optical cleaning cloth dipped in alcohol , and wipe the entire protective mirror window surface; (3) Hold the window in the left hand and place it under the microscope (magnification is 20 times); (4) Adjust the focal length of the microscope with the right hand, so that the surface of the protective lens can be clearly imaged under the microscope;...
- Page 58 Chapter 6 Operation Guide use the side blowing method to avoid the dirt from sneaking into the surface. ◎ If the protective lens holder cannot be put back on the optical components immediately, please seal the lens cavity shell with textured paper. 1.Loosen the locking screw of the 2.Take out the protective lens 3.Masking paper package to...
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Page 59: Chapter 7 Service And Maintenance
◎ For ensuring that the repairs or replacement within the warranty scope can be carried out, and perfectly maintaining your interests, please submit application to the Maxphotonics or the local representative after finding the faults. Upon receiving our authorization, you need to pack the product in a suitable package and return it. -
Page 60: 2-Service Statements
Please call the Customer Service Department for other questions: 400-900- 9588. Your problems will be follow-up by our technical support group after verified. If the problems cannot be solved , you may need to return the product to Maxphotonics for further troubleshooting. -
Page 61: Chapter 8 Warranty Statements
Warranty Statements 1-General Items Maxphotonics Co.,Ltd. carries out warranty for any defect of the product caused by its material and production technology within the warranty period agreed in contract, and ensures that its product meet the relevant quality and specification requirements specified in the document under normal use condition. - Page 62 IMPORTANT : ◎ Within the warranty scope, purchasers must feedback within 31 days after finding the product defect. ◎ Maxphotonics does not grant any Third Party rights to repair or replace the parts, the equipment or other Maxphotonics products.
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