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ALEX ORIGINAL 7486-1203 Instruction Manual

Electric sliding door mercedes sprinter 2006-2017 volkswagen crafter 2006-2016 euro 4,5,6
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ELEC TRIC DOORS & STEPS
(ESD) ELECTRIC SLIDING DOOR
MERCEDES SPRINTER 2006-2017
VOLKSWAGEN CRAFTER 2006-2016
EURO 4,5,6
(Operated either via vehicle's original remote's key,
or the original handle of the sliding door)
P.N.7486-1203
DUE TO UNANNOUNCED CHANGES IN THE VEHICLES, BEFORE ORDERING,
KINDLY VERIFY THAT THE INSTALLATION DRAWINGS AND COMPONENTS ARE COMPATIBLE WITH THE SPECIFIC VEHICLE.
ALEX ORIGINAL RESERVE THE RIGHT TO MAKE CHANGES IN ITS PRODUCTS WITHOUT ADVANCED NOTICE.
06.20
ESD 1689

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Summary of Contents for ALEX ORIGINAL 7486-1203

  • Page 1 DUE TO UNANNOUNCED CHANGES IN THE VEHICLES, BEFORE ORDERING, KINDLY VERIFY THAT THE INSTALLATION DRAWINGS AND COMPONENTS ARE COMPATIBLE WITH THE SPECIFIC VEHICLE. ALEX ORIGINAL RESERVE THE RIGHT TO MAKE CHANGES IN ITS PRODUCTS WITHOUT ADVANCED NOTICE. 06.20 ESD 1689...
  • Page 2 ELECTRIC SLIDING DOOR PAGE 1 MERCEDES SPRINTER, VOLKSWAGEN CRAFTER REQUIRED TOOLS Ø3mm (1/8") Ø6mm (1/4") Ø8mm (5/16") Ø10mm (3/8") Ø12mm (1/2") Ø14mm (9/16") Ø27mm (1.1/16") 5.5mm 10mm 15mm 1/4" Ø10mm (3/8") 10mm 3/8" 15mm ESD 1001 01.18...
  • Page 3 ELECTRIC SLIDING DOOR PAGE 2 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 MAIN DRIVE ASSY. TEMPLATE P .N. 2032-32 5 DRILL ONLY ONE WALL POSITION TEMPLATE (2 PIN) DRILL 9 HOLES Ø3mm ESD 1002 05.19...
  • Page 4 ELECTRIC SLIDING DOOR PAGE 3 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 ENLARGE HOLE TO Ø27mm CUT AWA Y AS SHOWN & FILE OPENING AFTER CUTTING THE OPENING FILE AND COVER WITH PAINT TO PREVENT CORROSION ENLARGE 4 HOLE TO Ø8mm ENLARGE 2 HOLE TO Ø6mm ESD 1003...
  • Page 5 ELECTRIC SLIDING DOOR PAGE 4 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 CUT AND DISCARD 10mm AFTER CUTTING THE OPENING COVER WITH PAINT TO PREVENT CORROSION FRONT WHEEL P .N. 2032-321 2 BOLTS M6x15 +SELFLOCKING NUTS 2 SCREWS 5x19 SELFDRIVING ESD 1004 05.19...
  • Page 6 ELECTRIC SLIDING DOOR PAGE 5 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 MUST BE UP TEMPLATE FOR LOCK P .N. 2032-27 5 2 SCREWS 5x19 (SELF DRILLING) DRILL 4 HOLES ENLANGE 4 Ø6mm AND HOLES 10 REMOVE Ø14mm TEMPLATE AFTER CUTTING THE OPENING AND COVER WITH PAINT TO PREVENT CORROSION...
  • Page 7 ELECTRIC SLIDING DOOR PAGE 6 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 MARK AND REMOVE ORIGINAL BOLTS INSTALL PLATE ACCORDING TO THE MARK. MARK THE LOWER SIDE AND REMOVE TEMPLATE BEND AS SHOWN DISCARD ESD 1006 05.19...
  • Page 8 ELECTRIC SLIDING DOOR PAGE 7 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 GRIND AWAY AS MARKED AND COVER WITH PAINT TO PREVENT CORROSION MOTOR LOCK ASSY. P.N. 5110-2172 P.N. 2032-274 LOCKING LATCH P.N. 2901-007 INSTALL ACCORDING TO THE MARK ON (FIG.15) SOCKETHEAD BOLT M6x65 2 SUNKHEAD...
  • Page 9 ELECTRIC SLIDING DOOR PAGE 8 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 ELECTRONIC CONTROL BOX RELOCATE UNDER CO-DRIVER SEAT ORIGINAL PLUG SIGNAL TO OPEN ORIGINAL LOCK SEE ( PAGE 23 PLUG N o 3 ) GREEN WIRE ROUTE WIRES THROUGH ORIGINAL CHAIN TO ACTUATOR MICROSWITCH AND ACTUATOR ASSEMBL Y...
  • Page 10 ELECTRIC SLIDING DOOR PAGE 9 PAGE 9 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 1. MARK LOWER ARM. 2. PROTECT THE DOOR FROM DAMAGING THE VEHICLE SIDE. (FIG. 22) 3. SUPPORT THE DOOR IN ORDER TO PREVENT THE DOOR FROM FALLING. (FIG. 22) 4.
  • Page 11 ELECTRIC SLIDING DOOR PAGE 10 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 REMOVE COVER PANEL. REINSTALL AFTER INSTALLING THE ACTUATOR ASSEMBL Y ESD 1008 05.19...
  • Page 12 ELECTRIC SLIDING DOOR PAGE 11 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 1. DISCONNECT ORIGINAL CABLE FROM INSIDE DOOR HANDLE. 2. RE-ROUTE ORIGINAL CABLE TO LOWER ACTUATOR ASSY. 3. CONNECT NEW CABLE (P .N. 2032-251) TO INSIDE DOOR HANDLE AND UPPER ACTUATOR ASSY.
  • Page 13 ELECTRIC SLIDING DOOR PAGE 12 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 VIEW A OPTION A ORIGINAL DOOR SLIDING STOPPER MECHANISM DOOR CONVEYOR TEMPLATE P.N. 2032-328 DRILL Ø3mm AND ENLARGE Ø6mm DRILLING MUST BE PARALLEL TO THE SIDE OF THE VEHICLE OPTION B ORIGINAL DOOR SLIDING STOPPER...
  • Page 14 ELECTRIC SLIDING DOOR PAGE 13 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 2 PINS FOR CONVEYOR BELT CLIP BRACKET P.N. 2471-574 P.N. 2032-323 BELT CLAMP A P.N. 2032-331 2 BOLTS M6x15 +LOCKWASHERS INSTALL 2 BOLTS M6x20 +SELFLOCKING NUT M6 ONLY FOR LONG & EXTRA LONG BODY REMOVE REAR WHEEL...
  • Page 15 ELECTRIC SLIDING DOOR PAGE 13A MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 ONLY FOR LONG & EXTRA LONG BODY DRILL 8 HOLES Ø3mm ENLARGE 2 HOLES TO Ø27mm AND CUT ACCORDING THE MARK MARK AND REMOVE TEMPLATE ENLARGE 2 HOLES TO Ø6mm SILICON PLEASE APPLY SILICON LAYER...
  • Page 16 ELECTRIC SLIDING DOOR PAGE 14 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 ONLY FOR SHORT BODY ORIGINAL COVER REMOVE DISCARD REINSTALL CUT AWA Y AS SHOWN CUT AWA Y AS SHOWN REAR WHEEL TEMPLATE P .N. 2032-327 STOPPER ESD 1174 05.19...
  • Page 17 ELECTRIC SLIDING DOOR PAGE 14A MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 ONLY FOR SHORT BODY DRILL 8 HOLES Ø3mm ENLARGE 2 HOLES TO Ø27mm AND CUT ACCORDING THE MARK MARK AND REMOVE ENLARGE TEMPLATE 2 HOLES TO Ø6mm REUSE ORIGINAL PLASTIC (FIG. 35C) SILICON PLEASE APPL Y REAR WHEEL...
  • Page 18 ELECTRIC SLIDING DOOR PAGE 17 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 INSTALL 2 BOLTS M6x15 +SELFLOCKING NUT M6 BELT 335cm REAR BELT P .N. 3119-350 CLAMP P .N. 2032-332 2 BOLTS M5x15 +STARWASHER BELT LENGTH ADJUSMENT 7 1 TEETH 1. CLOSE THE DOOR. 2.
  • Page 19 ELECTRIC SLIDING DOOR PAGE 18 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 HIGH ROOF ONL Y! UPPER ELECTRIC MOTOR V .S.S (VEHICLE DOOR SWITCH SPEED SENSOR) SEE (FIG. 45) ACTUATOR BATTERY MAIN DRIVE ASSY . MOTOR SIGNAL TO OPEN ORIGINAL LOCK SEE (FIG.
  • Page 20 ELECTRIC SLIDING DOOR PAGE 19 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 SWITCH BRACKET P .N. 2032-30 5 DOOR SWITCH DISCARD INSERT AND BEND LEVERS AS SHOWN DOOR SWITCH P .N. 1050-826 1 V.S.S (VEHICLE SPEED SENSOR) SPEED OPTION PIN N o 9 ORIGINAL BLACK PLUG IN THE INSTRUMENT PANEL ESD 1019...
  • Page 21 ELECTRIC SLIDING DOOR PAGE 20 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 FOR HIGH ROOF ONLY LOCATE SPACER AND MARK AROUND IT SHOULDER SPACER P.N. 2471-557 REMOVE AND DISCARD ESD 1021 05.20...
  • Page 22 ELECTRIC SLIDING DOOR PAGE 21 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 FOR HIGH ROOF ONLY LOCATE ON 2 ORIGINAL HOLES SCREW 5x19 (SELF DRILLING) TEMPLATE P .N. 2032-255 GUIDE FOR DRILL P .N. 2032-329 GUIDE FOR HOLE 6 GUIDE FOR HOLE 3 DRILL Ø3mm THROUGH THE GUIDE DRILL Ø6mm THROUGH THE GUIDE...
  • Page 23 ELECTRIC SLIDING DOOR PAGE 22 MERCEDES SPRINTER 2006-2017 VW CRAFTER 2006-2016 FOR HIGH ROOF ONLY FLAP MOTOR WITH GEAR P .N. 5110-650 INSTALL GRIND FLATWASHER 0.5mm UNDER THE LOCK INSTALL ACCORDING TO THE MARK IN (FIG. 46) SUNKHEAD SCREW 5x19 BOLT M8(SPECIAL) AFTER GRINDING AS MARKED...

  • Page 24: Right Door

    ELECTRIC SLIDING DOOR PAGE 23 MERCEDES SPRINTER 2006-2017 RIGHT DOOR VW CRAFTER 2006-2016 ELECTRONIC CONTROL BOX MIDI FUSE BATTERY BROWN (FIG.30) * SEE NEXT PAGE UPEER ELECTRIC ELCTRIC STEP MOTOR CONNECTION PUSHI / PULL ASSY. MOTOR BLACK WHEEL CHAIR LIFT OUTPUT (+) SIGNAL GREEN YELLOW...
  • Page 25 ELECTRIC SLIDING DOOR Extension ELECTRONIC CONTROL BOX PAGE 1-2 TROUBLESHOOTING PAGE 3-4 * ALEX ORIGINAL reserves the rights to make changes in our products without previous notice. info@alex-original.com +972-9-8855441 16 Hamelacha St. Netanya www.alex-original.com...

  • Page 26: Electronic Control Box

    ELECTRONIC CONTROL BOX BASIC PROGRAMMING CLOSE / OPEN CYCLE ONCE INSTALLATION COMPLETED. Reprogramming Sliding Door Electronic Control Box: (In case or belt replacement) 1. Turn o ignition key. 2. Disconnect the black connector. 3. Reconnect the black connector. 4. Turn on ignition key. 5.
  • Page 27 ELECTRONIC CONTROL BOX ELECTRICAL CONNECTION (OPTION) A. Electric step connection output (-) signal for operating an ALEX ORIGINAL electric step, pin 7 at the white 10 pin connector (plug 1) to be connected to step’s. Electronic Control Box. B. Wheel chair lift extract output (+) signal When the door is in full opening position, output (+) signal to wheel chair lift operation, is on pin 9 at the white 10 pin connector plug.
  • Page 28 ELECTRIC SLIDING DOOR - TROUBLESHOOTING OPENING MODE * Key fob openes only when engine switch is on. * Remote control key and door handle operates only when ignition key is on. * Door can be closed once while egnition switch is o . * Continuss press on driver’s switch allows door to operates even if there is an obsticle Door opens half way Verify jumper on electronic control box is in J3 position.
  • Page 29 VSS signal = door is not closing automatically when the vehicle starts moving on the road Check if the VSS signal option is connected correctly to the original cantus / wires of the vehicle. if there is no connection to the original speed of the vehicle, please use ALEX ORIGINAL VSS print P.N. 1740-001. Others Check the belt for damage.