ALEX ORIGINAL 7486-1313 Manual

(esd) electric sliding door volkswagen t-5 from 2005 volkswagen t-6 from 2015

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ELEC TRIC DOORS & STEPS

(ESD) ELECTRIC SLIDING DOOR

(Operated either via vehicle's original remote's key,

KINDLY VERIFY THAT THE INSTALLATION DRAWINGS AND COMPONENTS ARE COMPATIBLE WITH THE SPECIFIC VEHICLE.

ESD 1703

VOLKSWAGEN T-5 FROM 2005

VOLKSWAGEN T-6 FROM 2015

P.N.7486-1313 (SHORT)

(Operated via vehicle's original remote's key)

P.N.7486-1314 (SHORT)

or the original handle of the sliding door)

DUE TO UNANNOUNCED CHANGES IN THE VEHICLES, BEFORE ORDERING,

ALEX ORIGINAL RESERVE THE RIGHT TO MAKE CHANGES IN ITS PRODUCTS WITHOUT ADVANCED NOTICE.

06.20

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Summary of Contents for ALEX ORIGINAL 7486-1313

Page 1 DUE TO UNANNOUNCED CHANGES IN THE VEHICLES, BEFORE ORDERING, KINDLY VERIFY THAT THE INSTALLATION DRAWINGS AND COMPONENTS ARE COMPATIBLE WITH THE SPECIFIC VEHICLE. ALEX ORIGINAL RESERVE THE RIGHT TO MAKE CHANGES IN ITS PRODUCTS WITHOUT ADVANCED NOTICE. 06.20 ESD 1703...
Page 2 ELECTRIC SLIDING DOOR PAGE 1 VOLKSWAGEN T-5 from 2005 & T-6 from 2015 REQUIRED TOOLS Ø3mm (1/8") Ø6mm (1/4") Ø12mm (1/2") Ø10mm Ø17mm (11/16") (5/16") 10mm (3/8") Ø3mm (1/8") Ø5mm Ø10mm (3/8") TAP M5 TAP M5 TAP M5 3/8" 1/4" Ø8mm (5/16") Ø10mm (3/8")
Page 3 ELECTRIC SLIDING DOOR PAGE 2 VOLKSWAGEN T-5 from 2005 & T-6 from 2015 REAR LAMP 2 ORIGINAL SCREWS PULL 9 PLASTIC PINS 2 ORIGINAL SCREWS AFTER CUTING AWAY THE OPENING COVER WITH PAINT TO PREVENT CORROSION MARK REMOVE AND DISCARD ESD 1103 01.17...
Page 4 ELECTRIC SLIDING DOOR PAGE 3 VOLKSWAGEN T-5 from 2005 & T-6 from 2015 REMOVE COVER TEMPLATE FOR FRONT WHEEL P.N. 2032-442 REMOVE TEMPLATE AND ENLARGE 4 HOLES DRILL 12 HOLES TO Ø6mm Ø3mm ESD 1104 01.17...
Page 5 ELECTRIC SLIDING DOOR PAGE 4 VOLKSWAGEN T-5 from 2005 & T-6 from 2015 LOCK TEMPLATE P.N. 2032-446 FINISH ENLARGE 2 HOLES OPENING AFTER FINISHING TO Ø17mm AND THE OPENING REMOVE TEMPLATE COVER WITH PAINT TO PREVENT CORROSION ESD 1105 01.17...
Page 6 ELECTRIC SLIDING DOOR PAGE 5 VOLKSWAGEN T-5 from 2005 & T-6 from 2015 ENLARGE 6 HOLES TO Ø14mm FINISH OPENING AFTER FINISHING THE OPENING COVER WITH PAINT TO PREVENT CORROSION DRILL 2 HOLES Ø6mm Ø6 Ø10 ENLARGE FROM INSIDE 2 HOLES TO Ø10mm ESD 1106 01.17...
Page 7 ELECTRIC SLIDING DOOR PAGE 6 VOLKSWAGEN T-5 from 2005 & T-6 from 2015 ORIGINAL BOLTS MAKE SURE THAT THE LEVER IS MOVING FREELY IN THE OPENING. IF NECESSARY FILE THE OPENING LOCK ASSY. ACCORDINGLY P.N. 2032-446 INSTALL THE LOCK ASSY. EXACTLY IN THE PREVIOUSLY MARKED PLACE.
Page 8 ELECTRIC SLIDING DOOR PAGE 7 VOLKSWAGEN T-5 from 2005 & T-6 from 2015 PUSH/PULL. ASSY. BRACKET P.N. 2296-030 5 SCREWS 5x19 (SELF DRILLING) PUSH/PULL. ASSY. P.N. 2296-036 5 SCREWS 5x19 (SELF DRILLING) 2 BOLTS M6x15 +SELFLOCKING NUTS ESD 1108 01.17...
Page 9 ELECTRIC SLIDING DOOR PAGE 8 VOLKSWAGEN T-5 from 2005 & T-6 from 2015 WRONG WRONG LOCK ASSY. LEVER IMPORTANT! SHOULDER ADJUST TO THE SPACER PROPER POSITION CONNECTING RIGHT MAKE SURE CONNECTING ARM IS PARALLEL TO LOCK ASSY. LEVER. IF NECESSARY BEND ACCORDINGLY SPECIAL +WASHER Ø19xØ6x2mm...
Page 10 ELECTRIC SLIDING DOOR PAGE 9 VOLKSWAGEN T-5 from 2005 & T-6 FROM 2015 TEMPLATE P.N. ????-??? DRILL 5 HOLES ENLARGE Ø3mm 2 HOLES Ø6mm FINISH OPENING ENLARGE 3 HOLES TO Ø17mm AFTER FINISHING THE OPENING COVER WITH PAINT TO PREVENT CORROSION BLUE WIRE 2 SUNKHEAD BOLTS M5x15...
Page 11 ELECTRIC SLIDING DOOR PAGE 10 VOLKSWAGEN T-5 from 2004 PULL OUT RUBBER TEMPLATE P.N. ????-??? DRILL 6 HOLES Ø3mm FILE OPENING ENLARGE 4 HOLES AS SHOWN TO Ø17mm AFTER FINISHING THE OPENING COVER WITH PAINT TO PREVENT CORROSION CONTACT SPACER 2mm BLUE WIRE 2 SUNKHEAD SCREWS 4x16...
Page 12 ELECTRIC SLIDING DOOR PAGE 11 VOLKSWAGEN T-5 from 2005 & T-6 from 2015 2 ORIGINAL BOLTS REMOVE 1 7 m DISCONNECT PLUG CUT AWAY AS SHOWN ESD 1112 01.17...
Page 13 ELECTRIC SLIDING DOOR PAGE 12 VOLKSWAGEN T-5 from 2005 & T-6 from 2015 ONLY FOR 7486-1314 RELEASED WHILE PULLING ADJUST MICROSWITCH. MUST BE SLIGHTL Y THE DOOR HANDLE PRESSED IN NORMAL POSITION RECONNECT PLUG DOOR HANDLES OPERATION WASHER Ø14xØ5x1 +NUT M5 ACTUATOR ASSY .
Page 14 ELECTRIC SLIDING DOOR PAGE 12A VOLKSWAGEN T-5 from 2005 & T-6 from 2015 ONLY FOR 7486-1313 RECONNECT PLUG ACTUATOR ASSY . P .N. 2296-0321 CONNECT THE ORIGINAL CABLE INSTALL THE ACTUATOR ASSY . TO THE ORIGINAL LOCK, USING 2 SOCKETHEAD...
Page 15 ELECTRIC SLIDING DOOR PAGE 13 VOLKSWAGEN T-5 from 2005 & T-6 from 2015 ORIGINAL REAR WHEEL BOLT TEMPLATE P.N. 2032-448 REAR WHEEL P.N. 2032-444 SILICON PLEASE APPLY SILICON LAYER FOR INSULATION ESD 1126 01.17...
Page 16 ELECTRIC SLIDING DOOR PAGE 14 VOLKSWAGEN T-5 from 2005 & T-6 from 2015 CONVEYOR TEMPLATE P.N. 2032-432 DRILL Ø4.2mm AND TAP M5 PIN FOR BELT CLIP P.N. 2471-574 CONVEYOR 2 SUNKHEAD BELT CLAMP A P.N. 2032-445 BOLTS M5x10 P.N. 2032-331 BOLT M5x15 +STARWASHER BELT 280cm...
Page 17 ELECTRIC SLIDING DOOR PAGE 15 VOLKSWAGEN T-5 from 2005 & T-6 from 2015 2 ORIGINAL STUDS 2 ORIGINAL MAIN DRIVE ASSY. P.N. 2032-439 TO REAR WHEEL TO FRONT WHEEL ESD 1122 01.17...
Page 18 ELECTRIC SLIDING DOOR PAGE 16 VOLKSWAGEN T-5 from 2005 & T-6 from 2015 BOLT M5x15 BELT +STARWASHER REAR BELT CLAMP BELT LENGTH ADJUSMENT 5 TOOTH 1. CLOSE THE DOOR. 2. RELEASE BELT FROM REAR BELT CLAMP. 3. STRETCH THE BELT AND CUT ACCORDING THE DRAWING, LEAVING 5 TOOTH.
Page 19 ELECTRIC SLIDING DOOR PAGE 17 VOLKSWAGEN T-5 from 2005 & T-6 from 2015 DOOR SWITCH SEE (FIG. 45) V.S.S SEE (FIG. 42, 43) PUSH/PULL MAXI FUSE ASSY. MOTOR AFTER IGNITION BATTERY ELECTRONIC CONTROL BOX (SEE FIG. 44) ORIGINAL GROMMET MAIN DRIVE ASSY.
Page 20 ELECTRIC SLIDING DOOR PAGE 18 VOLKSWAGEN T-5 from 2005 & T-6 from 2015 VIEW A BOLT M5x15 +FLATWASHER +SELFLOCKING NUT 2 SCREWS 4x12 ORIGINAL ELECTRONIC GROMMET CONTROL BOX N o .298T VIEW A P.N. 1740-298T AS SHOWN DRILL Ø12mm IN DASHBOARD DOOR SWITCH P.N.
Page 21 ELECTRIC SLIDING DOOR PAGE 19 VOLKSWAGEN T-5 from 2005 & T-6 from 2015 5 SCREWS 5x19 MAIN DRIVE (SELF DRILLING) PLASTIC COVER +COVERS P.N. 3801-852 2 BOLTS M6x15 PUSH/PULL PLASTIC COVER P.N. 3801-853 ESD 1116 01.17...
Page 22 ELECTRIC SLIDING DOOR PAGE 20 VOLKSWAGEN T-5 from 2005 & T-6 from 2015 FILE AWAY AND CHECK IF YOU CAN MOVE THE DOOR BY HAND,OVERCOMING LIGHT RESISTANCE. IF NECESSARY, FILE AWAY A BIT MORE. FRONT ESD 1117 01.17...
Page 23 DOOR FROM CLOSING MIDI FUSE BATTERY V.S.S OPTION ORIGINAL BLUE PLUG INSTRUMENT PANEL PIN N o 9 ONLY FOR TRANSMITTER MAIN 7486-1313 LOCATED SEE PAGE 17 DRIVE (FIG. 41) ASSY . IN THE SLIDING MOTOR DOOR SEE PAGE 18 PUSH/PULL WITH (FIG.
Page 24 ELECTRIC SLIDING DOOR Extension ELECTRONIC CONTROL BOX PAGE 1-4 TROUBLESHOOTING PAGE 5-7 * ALEX ORIGINAL reserves the rights to make changes in our products without previous notice. info@alex-original.com +972-9-8855441 16 Hamelacha St. Netanya www.alex-original.com...
Page 25 ELECTRONIC CONTROL BOX Basic Programming Close Open Cycle-Once installation completed, Make sure ignition is OFF and the door is OPEN, insert all plugs into the Electronic Control Box while leaving the Black plug 4 for last. Once Black plug is connected, door will perform a slow movement close and open cycle and should not be interfered with.
Page 26 ELECTRONIC CONTROL BOX Using Original Driver Key (FOB) No Programming is needed Using Remote Controls Programming the Remote Control Located inside the sliding door. Remove jumper from its position and insert jumper into on the Electronic Control Box and hold sliding door LED 1 handle in open position for 3 seconds.
Page 27 BEEPING SOUNDS A. Electric step connection output (-) signal Learning Mode: Output (-) signal for operating an ALEX ORIGINAL Fragmented beeping will be heard when door is at its electric step, pin 7 at the white 10 pin connector rst learning cycle.
Page 28 ELECTRONIC CONTROL BOX Reprogramming sliding door Electronic Control Box: (In case or belt replacement) 1. Turn o ignition key. 2. Disconnect the black connector. 3. Reconnect the black connector. 4. Turn on ignition key. 5. Press and hold driver switch for 10 seconds Within time window of 30 seconds. 6.
Page 29 ELECTRIC SLIDING DOOR - TROUBLESHOOTING OPENING MODE * Key fob openes only when engine switch is on. * Remote control key and door handle operates only when ignition key is on. * Door can be closed once while egnition switch is o . * Continuss press on driver’s switch allows door to operates even if there is an obsticle Door opens half way Verify jumper ( g no.
Page 30 ELECTRIC SLIDING DOOR - TROUBLESHOOTING CLOSING MODE * Key fob openes only when engine switch is on. * Remote control key and door handle operates only when ignition key is on. * Door can be closed once while egnition switch is o . * Continuss press on driver’s switch allows door to operates even if there is an obsticle Long beep sound While closing the door Open the door and re close it.
Page 31 VSS signal = door is not closing automatically when the vehicle starts moving on the road Check if the VSS signal option is connected correctly to the original cantus / wires of the vehicle. if there is no connection to the original speed of the vehicle, please use ALEX ORIGINAL VSS print P.N. 1740-001. Others Check the belt for damage.

This manual is also suitable for:

7486-1314