Piusi MC BOX Instructions For Installation, Use And Maintenance Manual
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- Installation, use and maintenance instructions (56 pages) ,
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- Use and maintenance manual (26 pages)
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Summary of Contents for Piusi MC BOX
- Page 1 Manuale di Installazione, uso e manutenzione Installation, use and maintenance manual Bulletin M0188 D ITEN_...
- Page 2 MC BOX (translated from italian) ENGLISH Bulletin M0188 D 29 /56 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
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Page 3: Table Of Contents
Installation, use and maintenance INDEX DECLARATION OF CONFORMITY GENERAL WARNINGS SAFETY INSTRUCTIONS FIRST AID RULES GENERAL SAFETY RULES TRANSPORT, HANDLING AND UNPACKING DIMENSIONS AND WEIGHTS MACHINE AND MANUFACTURER IDENTIFICATION PLATES POSITIONS DESCRIPTION OF MAIN COMPONENTS CONSTRUCTION FEATURES TECHNICAL FEATURES INTENDED USE INSTALLATION COMMISSIONING METER CALIBRATION... -
Page 4: Declaration Of Conformity
The text cannot be reprinted without the written permission of Piusi S.p.A. © Piusi S.p.A. THIS MANUAL IS THE PROPERTY OF Piusi S.p.A. ANY REPRODUCTION, EVEN PARTIAL, IS FORBIDDEN. 31 /56 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. -
Page 5: Safety Instructions
Installation, use and maintenance This manual belongs to Piusi S.p.A., which is the sole proprietor of all rights in- dicated by applicable laws, including, by way of example, laws on copyrights. All the rights deriving from such laws are reserved to Piusi S.p.A.: the reproduction,... -
Page 6: First Aid Rules
Ask qualified and trained people for help immediately SMOKING When operating the dispensing system and in particular during refuelling, do PROHIBITED not smoke and do not use open flame. 33 /56 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. -
Page 7: General Safety Rules
Fully open the packaging and take out the MC BOX so that it can be taken to the place of final installation. Packaging parts (cardboard, wood, cellophane, etc...) must be placed in spe- cific containers and not left lying around or within reach of children, as these represent a potential risk hazard. -
Page 8: Dimensions And Weights
Pulser max freq.: 60 Hz Pulser Duty Cycle: 20% - 80% Max: 6.5 A IP55 Motor 2 - “ATTENTION” plate applied to the DISPLAY 35 /56 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. - Page 9 Installation, use and maintenance 3 corner label to be applied on the box F0057201B 1234567 MC BOX F0057201B MC BOX Vn: 230V Fn: 50/60 Hz In: stand-by: 40 mA Pulser max freq.: 60 Hz Pulser Duty Cycle: 20% - 80% Max: 6.5 A...
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Page 10: Description Of Main Components
DESCRIPTION OF MAIN COMPONENTS FOREWORD The mc box is designed for managing and multi-using systems for fueling (or other liquids) filtration for personal use. Recognised for their ease of use and maximum safety, mc box dispensers are reliable, high-performing, quick to in- stall and ready-to-use. -
Page 11: Construction Features
Installation, use and maintenance CONSTRUCTION FEATURES FOREWORD Panel with dual display, keyboard and i-button reader. The electric box can be opened, allowing easy access to the wiring. Maximum power supply: 6.5 amps. OPTIONAL •PC Software with dedicated RS converter or i-button reader to export data. •I-button keys for users. -
Page 12: Technical Features
1 fuse 16 A T (Rit.) along but must NOT but must NOT the cable of contactor exceed 60 A exceed 30 A (automotive) (automotive) 39 /56 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. -
Page 13: Intended Use
REFILLING STATIONS FOR PRIVATE USE. USE FOR MANAGING SYSTEMS OTHER THAN THOSE ENVISAGED IS NEITHER ENVISAGED NOR PERMITTED. MC BOX HAS NOT BEEN DESIGNED IN ACCORDANCE WITH ATEX REG- ULATIONS OR TO OPERATE IN ENVIRONMENTS WITH A POTENTIALLY EXPLOSIVE ATMOSPHERE. -
Page 14: Installation
NEVER necessary to have the MC BOX opened by the person who installed it or the plant operator, unless the fuse protection on the I/O card needs to be replaced;... - Page 15 Open Collector output signal, with 60 Hz maximum frequency and between 20% and 80% duty cycle The RS 485 data line to the PC (optional) MC BOX 230Vac - 110Vac: EXTERNAL ELECTRICAL CONNECTIONS DIAGRAM BLACK WHITE GREEN BLUE...
- Page 16 MC BOX (translated from italian) 43 /56 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
- Page 17 Open Collector output signal, with 60 Hz maximum frequency and between 20% and 80% duty cycle The RS 485 data line to the PC (optional) MC BOX 12Vdc - 24Vdc: EXTERNAL ELECTRICAL CONNECTIONS DIAGRAM ROSE BLUE YELLOW BROWN...
- Page 18 Max. current Motor FUSE Choose fuse size in accordance with the motor’s absorption level (see “Electrical Power” chapter) Imax = 25A (24 V) 45 /56 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
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Page 19: Commissioning
MC control system functions must be known (see attached manual). ELECTRICAL POWER Once the power connections have been made, the MC BOX can be energised by means of the master switch to be fitted by the installer on the upstream line. Switching on of the SUPPLY MC system will be indicated by the lighting up of the two backlit LCDs fitted on the front. - Page 20 • The quantity dispensed by MC BOX is not indicated in any way. 47 /56 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
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Page 21: Meter Calibration
Installation, use and maintenance METER CALIBRATION Before using the MC BOX station, check the METER ACCURACY. For this purpose, proceed as follows: • Enter a previously enabled USER PIN code. • Run the fuel into a calibrated container. • Compare the quantity of dispensed diesel fuel using a calibrated container.I... -
Page 22: Daily Use
(translated from italian) DAILY USE Thanks to the MC control system, all the MC BOX models provide access to authorised users only. MC acknowledges User authorisation by means of two alternative systems:-The entering of a 4- figure SECRET CODE (PIN CODE).- The fitting of an electronic key (OPTIONAL). -
Page 23: Maintenance
FUSES 1 - Remove voltage from the device; 2 - Open the door to the MC BOX with the special key; 3 - Open the junction box that contains the motor fuse (DC only) for verifica- tion and possibly replacement;... - Page 24 The count is The system is NOT calibrated Calibrate the system according to the INACCURATE procedure 51 /56 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
- Page 25 Installation, use and maintenance The count remains The signal sent by the Pulser is The maximum pulsation frequency INACCURATE even outside the acceptable electronic must be 70 Hz and between 20% after calibration, or ranges and 80% duty cycle. The system does it is accurate but only not process received data correctly for low flow rates...
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Page 26: Demolition And Disposal
Other components, such as pipes, rubber gaskets, plastic parts and wires, parts disposal must be disposed of by companies specialising in the disposal of industrial waste. 53 /56 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. -
Page 27: Exploded Views
Installation, use and maintenance SPARE PARTS EXPLODED VIEWS 54 /56 M0188 D... - Page 29 Bulletin M0188 D_ 00 it | EN 04.2022...
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