Koike MINIMANTIS II Operation Manual

Portable automatic gas cutter

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Portable Automatic Gas Cutter

BHA00B22

OPERATION MANUAL

For every person who will be engaged in

operation and maintenance supervision, It is

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Page 1 Portable Automatic Gas Cutter BHA00B22 OPERATION MANUAL For every person who will be engaged in operation and maintenance supervision, It is recommended to read through this manual before operations, permit optimum operation of this machine. KOIKE SANSO KOGYO CO.,LTD.
Page 2 INTRODUCTION Thank you very much for purchasing this product. Read this instruction manual thoroughly to ensure correct, safe and effective use of the machine. Read the manual first to understand how to operate and maintain the machine. Cooperation between colleagues in the workplace is essential for safe, smooth operation.
Page 3 Symbol Title Meaning General General caution, warning, and danger. Be careful not to get your Possible injury to fingers if caught in the insertion fingers caught. port. Caution: Electric shock! Possible electric shock under special conditions. Ground this equipment. Operators must ground the equipment using the safety grounding terminal.
Page 4: Table Of Contents
CONTENTS 1. Safety Information ································································································· 1.1 General machine safety precautions ·································································· 1 1.2 Gas cutting safety precautions ·········································································· 3 2. Locations of safety labels ························································································ 5 3. Outline of machine ································································································ 6 3.1 Features of machine ······················································································· 6 3.2 Name and function of each section ···································································· 6 3.3 Specifications ·······························································································...
Page 11: Specifications
MINIMANTIS-Ⅱ 3.3 Specifications Weight: 20Kg (incl. rail) Body: 15Kg Rail: Motor: Web side DC motor (1/30 gear assembly) 15W Flange side DC motor (1/750 gear assembly) 15W Power source: ±10% Speed control: Dial operation 100~700 mm/min (4″~27.5″) Cutting speed: Drive: Web side Function roller Flange side Rack and pinion Cutting thickness:...
Page 12: Preparation For Operation
MINIMANTIS-Ⅱ 4 Preparation for operation 4.1 Contents of package The contents of the standard package are shown below. Check them carefully before assembling the machine. ・Body ................ 1 set ・Gas distributor (quick cock) ........1 set ・Torch holder ............1 set ・Torch ...............
Page 13 MINIMANTIS-Ⅱ - 9 -...
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Page 15 MINIMANTIS-Ⅱ - 11 -...
Page 16 MINIMANTIS-Ⅱ - 12 -...
Page 17 MINIMANTIS-Ⅱ 900 rail Mounting position Web dimensions (mm) 600 rail 152~300 Mounting position Web dimensions (mm) 245~395 300~470 152~300 470~600 245~395 640~770 300~470 810~900 470~600 - 13 -...
Page 18 MINIMANTIS-Ⅱ 4.4.4 Caution when using 1500 rail The web dimension that can be mounted on the 1500rail is 900~1500mm. When using the 1500 rail, the range that can be cut off of the flange differs from when using the 600 rail and 900 rail.
Page 19 MINIMANTISⅡ ・The ground pin is attached to the rubber plug of a cabtyre cord. Please use a power receptacle with a ground pin opening. - 15 -...
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Page 31: Wiring Diagram
MINIMANTISⅡ 8 Wiring diagram NCS-253-R 9 Assembly drawing of MINIMANTISⅡ - 27 -...
Page 32: Parts List
MINIMANTISⅡ Parts list 10.1 Body unit - 28 -...
Page 33 MINIMANTISⅡ Body unit STOCK STOCK ITEM ITEM PART NAME REMARKS PART NAME REMARKS With BC-6×10 Main unit case 60031238 33 Screw 6C520406 SP-4×6 2PCS Pipe arm(A) 60031241 34 Screw 6C500520 SF-5×20 Gear box 60031270 35 Spring pin 6B024026 With DU bush PR-4×26 15W 5000r.p.m Motor (DC24V)
Page 34: Torch Slide Unit
MINIMANTISⅡ 10.2 Torch slide unit - 30 -...
Page 35 MINIMANTISⅡ Torch slide unit ITEM STOCK ITEM STOCK PART NAME REMARKS PART NAME REMARKS Except Torch and holder assembly 60032047 36 Cross feed handle assembly 60030316 USA,KE Torch and holder assembly 61007865 37 φ 50 Handle 60030317 USA only Except Torch 60010401 38 Pinion metal...
Page 36 MINIMANTISⅡ 10.3 GAS distributor operation plate unit 23-2 23-1 - 32 -...
Page 37: Gas Distributor Operation Plate Unit
MINIMANTISⅡ Gas distributor operation plate unit STOCK STOCK ITEM ITEM PART NAME REMARKS PART NAME REMARKS Except Solenoid valve(OX) 60032092 Cap for dust protector 60032431 USA,KE 120V Solenoid valve(OX) 60032093 Neon lamp 6N380009 AC100V-AC120V USA,KE Nipple 60031242 Fuse holder 60031286 Except USA Nipple 60031243...
Page 38 MINIMANTISⅡ 10.4 Rail unit - 34 -...
Page 39 MINIMANTISⅡ Rail unit STOCK STOCK ITEM ITEM PART NAME REMARKS PART NAME REMARKS Rail (ST TYPE) 60031262 For 600 ㎜ Rail (ST TYPE) 60031263 For 900 ㎜ Rail (LT TYPE) 60033094 For 600 ㎜ Rail (LT TYPE) 60033095 For 900 ㎜ Set plate spacer 60031259 For 600 ㎜...
Page 40: Cutting Data
MINIMANTISⅡ 11 Cutting data 102(STANDARD SPEED) For Acetylene OXYGEN PRESSURE FUEL GAS PLATE CUTTING KERF (kg/c ㎡) / (Mpa) PRESSURE THICKNESS SPEED WIDTH SIZE (kg/c ㎡) / (Mpa) (mm) (mm/min) (mm) CUTTING PREHEAT 1.5 / 0.15 1.5 / 0.15 0.2 / 0.02 2.0 / 0.2 2.0 / 0.2 0.2 / 0.02...
Page 41 MINIMANTISⅡ 106(STANDARD SPEED) For Propane OXYGEN PRESSURE FUEL GAS PLATE CUTTING KERF (kg/c ㎡) / (Mpa) PRESSURE THICKNESS SPEED WIDTH SIZE (kg/c ㎡) / (Mpa) (mm) (mm/min) (mm) CUTTING PREHEAT 1.5 / 0.15 1.5 / 0.15 0.2 / 0.02 2.0 / 0.2 2.0 / 0.2 0.2 / 0.02 2.0 / 0.2...
Page 43 ＜MEMO＞...
Page 44 Jan.2010 May.2010 10th Jun.2010 11th Jul.2010 12th Dec.2010 13th Oct.2011 14th Nov.2011 15th Feb.2012 16th Jan.2013 17th Feb.2013 18th Mar.2013 19th Sep.2014 20th Dec.2014 21th Apr.2015 22th Nov.2017 23th Apr.2018 24th Dec.2023 KOIKE SANSO KOGYO CO., LTD. Printed in Japan...