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Summary of Contents for Koike PICLE1-II
- Page 1 Ⅱ Portable Automatic Gas Cutter For every person who will be engaged in operation and maintenance supervision, it is recommended to read through this manual before any operations, so as to permit optimum operation of this machine. Operation Manual – Version T89001732...
- Page 3 INTRODUCTION Thank you very much for purchasing this product. Read this instruction manual thoroughly to ensure correct, safe and effective use of the machine. Read the manual first to understand how to operate and maintain the machine. Cooperation between colleagues in the workplace is essential for safe, smooth operation.
- Page 4 Symbol Title Meaning General General caution, warning, and danger. Be careful not to get your Possible injury to fingers if caught in the insertion fingers caught. port. Caution: Electric shock! Possible electric shock under special conditions. Ground this equipment. Operators must ground the equipment using the safety grounding terminal.
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Page 5: Table Of Contents
PICLE1-Ⅱ CONTENTS 1. Safety Information································································································· 1.1 General machine safety precautions ................2 1.2 Gas cutting safety precautions ..................3 2. Locations of safety labels ......................5 3. Outline of machine ........................6 3.1 Features of machine......................6 3.2 Name and function of each section.................. 6 3.3 Specifications ........................ -
Page 6: Safety Information
PICLE1-Ⅱ 1 Safety information Operation, inspection, and maintenance that disregard the basic safety rules cause many accidents. Carefully read, understand, and master the safety measures and precautions described in this instruction manual and on the machine before operating, inspecting, and maintaining the machine. -
Page 7: Gas Cutting Safety Precautions
PICLE1-Ⅱ 1.1.3 Operation and handling safety precautions 1. Read this instruction manual before operating the machine. 2. Mount and center the machine correctly and confirm correct motion before operation. 3. Prior to operating the machine, check the safety of the surroundings to avoid accidents. 4. - Page 8 PICLE1-Ⅱ 1.2.3 High Pressure gas cylinder safety precautions 1. Never use broken cylinders or cylinders from which gas are leaking. 2. Install cylinders upright and take measures to prevent them from falling. 3. Use cylinders only for specified purposes. 4. Do not smear container valves with oil or grease. 5.
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Page 9: Locations Of Safety Labels
Carefully read the labels and follow the instructions on them when operating the machine. Never remove the labels. Keep them clean and legible at all times. PICLE1-Ⅱ -T CUTTING CAPACITY Φ 114～ 600 mm SERIAL NO. KOIKE NET WEIGHT 8.5 - 5 -... -
Page 10: Outline Of Machine
PICLE1-Ⅱ 3 Out line of machine 3.1 Features of machine PICLE1-Ⅱ (PIPE CUTTER) is a compact pipe cutter developed on the basis of the actual conditions of installed pipelines and work site where pipe cutting is needed. The machine will exhibit excellent performance in straight and bevel cutting of all sizes of pipes, which accounts for most of pipe cutting work, being habitually used by many users. -
Page 11: Preparation For Operation
PICLE1-Ⅱ 4 Preparation for operation 4.1 Contents of package The contents of the standard package are shown below. Check them carefully before assembling the machine. Body 1 set Gas distributor 1 set Torch holder 1 set Torch 1 pc Hose Distribution hose (3 pcs set: 560L biased bend) 1 set Tip 102 (for acetylene) or 106 (for propane) #0.1.2... -
Page 12: Securing Machine To Pipe
PICLE1-Ⅱ 4.3.3 Determination of number of chains The relationship between the pipe O.D. and the number of chain is as follows. Y=X+11 where,Y = the number of chains X = pipe O.D. (unit:cm; Round off the value in mm to the next value in cm.) For example, pipe O.D. -
Page 13: Ignition And Flame Adjustment
PICLE1-Ⅱ 5.2 Ignition and flame adjustment Adjust the gas pressure according to the Cutting Data. The data shows the pressure when all the valves are open. Readjust the pressure after ignition. ■Flame adjustment method 1. Open the fuel gas valve 1/4 to 1/2 a turn and light the torch with an igniter. 2. -
Page 14: Procedures For Starting Cutting Operation And Extinguishing The Flame
PICLE1-Ⅱ 5.4 Procedures for starting cutting operation and extinguishing the flame 1. Align the tip with the cutting start point, ignite and then adjust the flame. 2. Sufficiently preheat the cutting start point. 3. After heating, supply cutting oxygen and turn the handle simultaneously to being cutting. 4. -
Page 15: Maintenance And Inspection
PICLE1-Ⅱ 6 Maintenance and inspection Refer to the following inspection and maintenance of the machine and use the machine under the best operating conditions at all times. 6.1 Daily inspection Oil the rotary section of the machine (wheel, sprocket, worm gear, worm wheel, handle and worm bearing), as well as the wing nut, lift shaft and sliding sections once a week. -
Page 17: Main Units
MAIN UNIT PICLE I-II CS-15 ITEM PART DESCRIPTION DESCRIPTION QUANTITY PART NUMBER REMARKS BODY ZS31103 SLIDE BRACKET ZS31119 UPPER PLATE ZS31124 SLIDE SHAFT ZS31122 LIFT SHAFT ZS31123 WORM METAL ZS31138 WITH DU BUSH (RIGHT) WORM METAL ZS31139 WITH DU BUSH (LEFT) SPROCKET ZS31117... - Page 18 MAIN UNIT PICLE I-II CS-15 PART ITEM NUMBER DESCRIPTION QUANITIY PART NUMBER REMARKS SPRING PIN 9968204300 PR-2.5X16 PINION METAL ZS30909 PINION METAL ZS30557 PINION ZS30732 PINION ZS30558 JET OXYGEN HOSE ZM31107 M-12X560 PREHEAT OXYGEN ZM31107 M-12X560 HOSE GAS HOSE ZM31111 M-12X560 LEFT DISTRIBUTOR ZS13102...
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Page 19: Cutting Data
PICLE1-Ⅱ 10 Cutting data 102(STANDARD SPEED) For Acetylene OXYGEN PRESSURE FUEL GAS PLATE CUTTING KERF PRESSURE THICKNESS SPEED (kg/c ㎡) / (Mpa) WIDTH SIZE (mm) (mm/min) (kg/c ㎡) / (Mpa) (mm) CUTTING PREHEAT 1.5 / 0.15 1.5 / 0.15 0.2 / 0.02 2.0 / 0.2 2.0 / 0.2 0.2 / 0.02... - Page 20 PICLE1-Ⅱ 106(STANDARD SPEED) For Propane OXYGEN PRESSURE FUEL GAS PLATE CUTTING KERF PRESSURE THICKNESS SPEED WIDTH (kg/c ㎡) / (Mpa) SIZE (mm) (mm/min) (kg/c ㎡) / (Mpa) (mm) CUTTING PREHEAT 1.5 / 0.15 1.5 / 0.15 0.2 / 0.02 2.0 / 0.2 2.0 / 0.2 0.2 / 0.02 2.0 / 0.2...
- Page 21 PICLE1- Ⅱ Operation Manual - Version T89001732 2015-04-18...
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