Kreg ACS3100 Owner's Manual
  1. Manuals
  2. Brands
  3. Kreg Manuals
  4. Saw
  5. ACS3100
  6. Owner's manual

Kreg ACS3100 Owner's Manual

Plunge-cut track saw
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
O W N E R ' S M A N U A L
Plunge-Cut Track Saw
Every user must read and follow instructions and safety precautions in this manual.
WARNING
Failure to do so could result in serious injury. Save manual for future reference.
We're here to help.
We want you to have an exceptional project building experience.
If you have questions or need support, please get in touch.
1-800-447-8638 | technicalsupport@kregtool.com
Tell us about your experience.
Your opinion counts. And we're always looking for ways to improve.
Share your feedback so we can keep growing and innovating for you.
www.kregtool.com/feedback
Guide Track Connectors
Items covered in this manual:
Plunge-Cut Track Saw
Saw Splinter Guard
Guide Tracks
Saw Blade
English
2
French
35
Spanish
69

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ACS3100 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Kreg ACS3100

Summary of Contents for Kreg ACS3100

  • Page 1 O W N E R ’ S M A N U A L Plunge-Cut Track Saw Items covered in this manual: Plunge-Cut Track Saw Guide Tracks Guide Track Connectors Saw Splinter Guard Saw Blade Every user must read and follow instructions and safety precautions in this manual. WARNING Failure to do so could result in serious injury.

  • Page 2: Table Of Contents

    Table of Contents Safety Precautions ....2 Care and Cleaning ....24 Cleaning .
  • Page 3 ■ Prevent unintentional starting. Ensure the switch is in ■ Keep cutting tools sharp and clean. Properly the off-position before connecting to power source maintained cutting tools with sharp cutting edges are and/or battery pack, picking up or carrying the tool. less likely to bind and are easier to control.
  • Page 4 ■ Never use damaged or incorrect blade washers or ■ Blade-depth and bevel-adjusting locking levers must bolt. The blade washers and bolt were specially be tight and secure before making the cut. If blade designed for your saw, for optimum performance and adjustment shifts while cutting, it may cause binding safety of operation.
  • Page 5 ■ Do not operate the saw if the riving knife is bent. ■ Keep hands away from cutting area and blade. Keep Even a light interference can slow the closing rate of your second hand on the forward grip. If both hands a guard.
  • Page 6 Drilling, sawing, sanding or machining wood products can expose you to wood dust, a substance known to the State of California to cause ® Kreg PCS6512 plunge saw motor cancer. Avoid inhaling wood dust or use a dust mask specifications or other safeguards for personal protection.

  • Page 7: Pre-Assembly

    Review this section before you begin. Ensure you have all tools/materials on hand and compare the package with the items listed in the Hardware Included and Product Description sections. If any item appears missing or lost, do not use this product. Contact Kreg Customer Experience or return product to place of purchase. Guide Track Components...

  • Page 8: Joining Guide Track Sections

    Joining Guide Track Sections a. With one guide track (BB) right side up, slide a pair of wedges (FF) and pressure plates (GG) half way into the T-slot of the track. b. Thread in and tighten the two set screws (HH) that are in the guide track (BB) using the hex wrench (II). c.
  • Page 9 Joining Guide Track Sections (continued) e. Slide the second guide track (BB) onto the protruding wedges (FF) and pressure plates (GG). f. Align the guide tracks (BB) with a straight edge (1). g. Thread in and tighten the remaining set screws (HH) using the hex wrench (II). h.

  • Page 10: Saw Components

    Saw Components Part Description Part Description Part Description Bevel locks Small hex wrench (3 mm) Dust bag Bevel scale Large hex wrench (5 mm) Riving knife Bevel indicator Arbor Lock Blade -1° override locks Bevel-adjustment set screws Splinter guard Track adjustment knobs Toe-in adjustment screws Splinter guard screw Anti-kickback control...
  • Page 11 Saw Components (continued)

  • Page 12: Assembly

    Assembly Calibrate the Bevel Scale WARNING Disconnect saw from power before making any adjustments. IMPORTANT The saw blade is aligned perpendicular to the saw base and the bevel indicator set at 0° at the factory. To ensure accurate cuts, check the alignment and the position of the bevel indicator as indicated below.
  • Page 13 Cord Manager Installed on the infeed end of the guide track (BB), the cord manager (AA) prevents the power cord and vacuum hose from catching on the end of the track. a. Install the hex bolt (1), knob (2), and square nut (3) on the cord manager (AA).
  • Page 14 Trim the Anti-Chip Strip a. Loosen the cut-depth stop (Q), slide the stop to align the pointer with the 1/4" mark, and tighten the cut-depth stop (Q). b. Place the guide track (BB) on a scrap workpiece at least 62" (158 cm) long and 1" (25 mm) wider than the guide track (BB).
  • Page 15 Trim the Anti-Chip Strip (continued) f. Connect the saw to power, press the switch interlock button (G), and depress the switch (H). WARNING Always hold the saw with both hands when cutting. Keep one hand on the switch handle and the other on the forward grip. g.
  • Page 16 Toe-In Adjustment Cut Mode Blade Change Mode IMPORTANT For smooth cuts, the face of the saw blade must be parallel to the edges of the saw base. This alignment is made at the factory and user adjustment, shown below, should only be necessary in rare circumstances, such as significant impact to the saw base.
  • Page 17 Toe-In Adjustment (continued) d. Loosen toe-in adjustment screws (O) just enough to allow side-to-side movement of the blade (W). e. Adjust the saw so a saw-blade tooth contacts the anti-chip strip (CC) at the front of the blade (W). f. Tighten the front toe-in adjustment screw (O) closest to the blade (W) to hold it in position.
  • Page 18 Changing the Blade WARNING Disconnect saw from power before making any adjustments. a. Loosen the cut-depth stop (Q) and let it drop out of the way. Cut Mode Blade Change Mode b. Set the blade mode selector (P) to the blade change mode position.
  • Page 19 Changing the Blade (continued) e. Press and hold the arbor lock (M) and rotate the blade (W) clockwise until the lock engages. Continue to hold the arbor lock (M). f. Using the large hex wrench (L) stored in the forward grip (J), remove the arbor screw (YY) and flange washer (ZZ).

  • Page 20: Correct Blade-Tooth Orientation

    Changing the Blade (continued) IMPORTANT Install the blade with the teeth oriented for clockwise rotation when viewed from the blade-side of the saw. Tooth orientation must match the blade-rotation indicator arrow (Z) on the saw. Correct Blade-Tooth Orientation Clockwise tooth orientation Incorrect Blade-Tooth Orientation Counterclockwise tooth orientation...

  • Page 21: Operation

    The saw is equipped with a riving knife that automatically extends with the blade. This is an important part of the anti-kickback protection. Periodically check to make sure it operates freely. If you have any concerns about the operation of the riving knife, do not use the saw and contact Kreg Customer Experience.

  • Page 22: Bevel Overrides

    Bevel Cuts IMPORTANT The Kreg plunge saw has a bevel range of -1° to 47° with stops at 0° and 45°. Maximum depth of cut at 45° is 1-1⁄2 in. (38 mm). a. Loosen the bevel locks (A). b. Tilt the saw and align the bevel indicator (C) with the desired angle on the bevel scale (B).
  • Page 23 +47° override a. Loosen the bevel locks (A). b. Tilt the saw to 45°. c. Push down 47º override button (S). d. Tilt the saw to 47º. e. Tighten the bevel locks (A).

  • Page 24: Care And Cleaning

    Motor Brushes To prevent damage to the motor, this saw features a brush system that automatically stops the saw when the brushes wear out. To obtain replacement brushes, contact Kreg Customer Experience, and refer to Replacing the Motor Brushes on page 30.

  • Page 25: Accessories

    Accessories Guide Tracks Guide Track Connectors Additional guide track is available providing additional Joins and aligns guide track sections. cutting capacity. Refer to Kregtool.com for available lengths and cutting capacities. Glide Strips Rip Guides Replacement 2-Pack in various lengths. Cut capacity from 0 in. (0 mm) to 13 in. (330 mm). Glide Strips Anti-Chip Strip Replacement strip in various lengths (sold in a kit with...

  • Page 26: Troubleshooting

    Parallel Guides Splinter Guards Cut capacity from 12 in. (305 mm) to 96 in. (244 cm). 3-Pack Troubleshooting Problem Solution Burning material Check the toe in. Refer to Toe-In Adjustment on page 16. Remove the blade and carefully clean the blade and teeth with commercially available blade cleaner Replace the blade.
  • Page 27 Problem Solution Motor stops working after Inspect the power cord for damage. If damaged, contact Kreg Customer extend use Experience Switch and/or switch interlock could be damaged or worn. If damaged or worn, contact Kreg Customer Experience. Motor brushes may be worn and require replacing. Contact Kreg Customer Experience.

  • Page 28: Replacement Parts

    Refer to Changing the Blade on page 18. Replacing the Blade Mode Selector Label a. If the blade mode selector (P) label is missing or damaged, contact Kreg Customer Experience to order a new label. b. Apply the label so that the Cut Mode image faces the front of the saw and the image of the wrench faces the back of the saw.
  • Page 29 Replacing the Dust Port a. Remove the small hex wrench (K) from the forward grip (J). b. Remove the screws (1) from the dust shroud (2). Note To prevent stripping out the screws, ensure the wrench is firmly in the head of the screw. c.
  • Page 30 Remove the four Philips screws (1) using a Philips screwdriver (not included). b. Remove the previous endcap (2). c. Place the new endcap (2) with the Kreg logo facing upright. d. Replace and tighten the screws (2). Replacing the Motor Brushes a.
  • Page 31 Replacing the Bevel Locks a. Set the bevel indicator (C) to zero. b. Loosen and remove each of the two previous bevel locks (A) and washers (1). c. Insert and tighten each of the two new bevel locks (A) and washers (1). d.
  • Page 32 Replacing the Bevel Adjustment Set Screws at the Base a. Remove the small hex wrench (K) from the forward grip (J) and remove the bevel adjustment set screws (N). b. Insert and tighten the new bevel adjustment set screws (N). c. Put the small hex wrench (K) back in the handle. IMPORTANT You may need to recalibrate the bevel scale.

  • Page 33: Warranty

    Kreg Enterprises, Inc. This warranty is in effect only if the product is registered with Kreg Enterprises, Inc. within ten (10) days of date of delivery to the original purchaser.
  • Page 34 EXPLORE. BUILD. SHARE. We’re makers just like you. That’s why we love to see what you’re working on. Share with the community and get inspired! #madewithKreg Get free plans, project resources, and more. kregtool.com 06/2022 109403 V1...

This manual is also suitable for:

Acs2100

Table of Contents