Jetting V2 User Manual And Safety Manual
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Jetting V2 User Manual And Safety Manual

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V2
Product Model V2
V2 USER GUIDE AND SAFETY MANUAL

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Summary of Contents for Jetting V2

  • Page 1 Product Model V2 V2 USER GUIDE AND SAFETY MANUAL...
  • Page 2 For permission requests, write to the publisher, addressed ”Attention: Permissions Coordinator,” at the address below. Jetting AB, Murgatan 1, 522 30 Tidaholm, Sweden jetting.se | info@jetting.se...
  • Page 3 Claw Connector 2. Air Valve 3. Handle 4. Drive Belt Protection 5. Belt Clamping Lever 6. Drive Belts Cable inlet 8. Easy Joystick Controller 9. Display 10. Power Button 11. Reset Button 12. Jetlogger socket 13. Battery Socket 14. Regulator 15.
  • Page 4 Important Safety Notice Read and understand all procedures and safety instructions before using the V2 fiber blowing machine. Please note all safety information on this page and take note of specific safety requirements outlined in the procedures of this manual. Failure to follow these instructions may result in serious personal injury or death.

  • Page 5: Table Of Contents

    Table of Contents Section Page General Information Technical Information Safety Regulations Unpacking the Box/Case Machine Setup Cable Crash Test Machine Operation Maintenance Repair & Service Troubleshooting Documentation and Recycling EC Declaration Notes...

  • Page 6: General Information 1

    The V2 is a unique device designed for the installation of fiber optic cables directly into ducts. The V2 consists of a duct clamp and a belt drive system, which, when combined, installs a cable into an airtight duct at speeds ranging from 0-200 m/min.

  • Page 7: Technical Information

    2. Technical Information 2.1. User Conditions Temperature: -15°C to +40°C 2. Humidity: 20% to 90% 3. Relevant weather conditions for working conditions. Do not operate in heavy rain or/and lightning. 4. Natural and/or artificial workplace lighting: >200 lux 2.2. Air Compressor Requirements Air Pressure: 16 bar max 2.

  • Page 8: Safety Regulations

    3. Safety Regulations Read and understand all procedures and safety instructions before using the V2. Please note all safety information on this page and take note of specific safety requirements explained by procedures outlined in this manual. Failure to follow these instructions may result in serious personal injury, proper- ty damage, or death.
  • Page 9 28. The machine must not be operated without belt protection covers. 3.3. Pneumatic Devices The V2 is a pneumatic device that utilizes compressed air to install cables at high speeds. Please observe the following precautions when using the machine: Compressed air generates flying debris. Always wear personal protective equipment.
  • Page 10 Check the duct, duct clamp, cable and cable seals before starting the installation. DISCLAIMER Jetting takes care in the design of its products to help ensure that the cable is protected during instal- lation. Due to the variety and different methods of cable manufacture, the responsibility of checking the cable compatibility with the equipment lies with the operator.

  • Page 11: Unpacking The Box/Case

    O-ring 5. Set Up the Machine This user manual provides installation and operating instructions for the V2. Do not connect the air supply until the installation is complete. The machine should be anchored in the machine fixture. The fixture should be mounted on a stable, flat surface.
  • Page 12 5.7. Placement of Cable Drum The cable drum should be positioned in line and at least 2 meters away from V2. The fiber should not enter the V2 at an angle greater than 10 degrees from the intended direction of travel.

  • Page 13: Cable Crash Test

    Cable crash testing is a rapid and simple step that should be completed before attempting to install fiber cable with the V2. This test is necessary to set the regulator’s position for the motors under the breakpoint (pressure force) where the V2 can cause fiber cable damage due to over-pressurization or encountering an obstacle in the duct system.

  • Page 14: Machine Operation

    7. Machine Operation 7.1. Verify Adjustable Pressure Force Verify that the adjustable pressure force is set to the established crash test value, and the speed is at a minimum. Turn the regulator to 0 bar by lifting and rotating the ring fully counterclockwise. Ensure that the Easy Joystick Controller is in the STOP position.
  • Page 15 The oil level must always be above the hose in the oil container. 7.8. Refill Oil Oil can be filled into the container in two different ways. Use only Jetting Pneumatic oil 32. Alternative 1. Loosen the oil container screw and fill.
  • Page 16 7.9. Calibration of mist lubrication Start the process by activate Machine Safety Shutdown (see 3.1). 2. Turn the adjustment screw clockwise to the bottom. 3. Rotate the adjustment screw counterclockwise to ’3’. 4. Place the Easy Joystick Controller controller in stop position. 5.
  • Page 17 Must be done if the machine is not in use for 2/3 days or longer. Start the process by activate Machine Safety Shutdown (see 3.1). 2. Place V2 upside down and let it rest on the black handle. The quick connectors on the motor are now easily accessible.

  • Page 18: Maintenance

    8. Maintenance Disconnect the air supply and vent any air pressure before servicing any component on the V2. Avoid handling leaking connections, valve seals, or inadequately sealed duct clamps. DANGER! Risk of compressed air penetrating the skin causing air embolism. In case of suspicion, immediately contact emergency medical care.
  • Page 19 Disconnect the air supply and release any air pressure before inspecting or servicing the V2. 8.1. Belt Tension Inspection Check the wear of the belts. Inspect the tension of the belts. Properly tensioned belts are checked by folding the belt approximately 45 degrees.

  • Page 20: Repair & Service

    9. Repair & Service Repair & Service should be performed by Authorized Jetting Service Center or Jetting AB. See Authorized Jetting Service Center at www.jetting.se. 10. Troubleshooting Notify the people at the other end of the duct that an The cable is stuck in the hose.

  • Page 21: Ec Declaration

    9063-Risk assessment.ced EC DECLARATION OF CONFORMITY FOR MACHINERY Original Directive 2006/42/EC, Annex II 1A Manufacturer (and where appropriate his authorised representative): Company: Jetting AB Address: Murgatan 1 522 35 TIDAHOLM SWEDEN Hereby declares that: Type of machinery: Fibre blowing machine No.

  • Page 22: Notes

    13. Notes...
  • Page 24 V2 USER GUIDE AND SAFETY MANUAL...

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