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Summary of Contents for iteco IT 10151
- Page 1 10151 12151 OperaTIng and maInTenance handbOOk IT 10151 IT 12151 MUM_IT151_GB_R01 10/2008...
- Page 2 Here below you can find the picture regarding the metal plate attached on the machine and concer- ning identification data; it is advised to full in the serial number of the corresponding model in order to bind this manual to the specific machine. IT10151 3900 48/320 c5...
- Page 3 This handbook has to be considered as an integral part of the machine and it should always remain on the platform. Only qualified and skilled operators could use this machine. ITecO S.p.a. 46020 pegOgnaga (mn) ITaLIa Via S. Francesco d’assisi, 8 Tel.
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Page 4: Table Of Contents
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Table of contents Foreseen conditions of use ..................8 After-sale service ......................10 Spare-part service ......................10 Structure of the handbook ..................10 general recommendations - safety rules ..............11 Safety systems ....................11 Adhesive labels and plates ................ - Page 5 OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Operating check ..................36 Controls and Action ..................38 Control panels ....................39 Ground control panel ..................39 Platform control panel ..................40 Operations from ground ................. 41 Starting and enabling ground controls ............41 Platform lifting/lowering ...................42 Starting and enabling platform controls ............42 Emergency stop device ..................43 Overload pilot ligth ...................44...
- Page 6 OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Maintenance ......................... 67 Machine cleaning ..................... 67 Maintenance devices ..................68 Safety rest ....................68 Battery connection plug ................. 69 Maintenance summary table ................70 Check oil level ....................71 Electrolyte level check ..................72 Check of battery charge ...................
- Page 7 IT12151 manufactured with 6 scissors, reaches a height of 11,80 m. Designed and manufactured to be hydraulically operated and with proportional controls. The platform manufacturer is : ITecO S.p.a. 46020 pegOgnaga (mn) ITaLIa Via S. Francesco d’assisi, 8 Tel. +39 0376.554011 Fax +39 0376.559855...
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Page 8: Foreseen Conditions Of Use
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Foreseen conditions of use The self-propelled aerial platform here described could be used to lift persons, materials and equipment accordingly with the foreseen tech- nical data described in the suitable sheet, on solid and strong grounds and after a Qualified Operator has checked that he is working under safety conditions. - Page 9 OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 The machine could be used: • with temperatures between -10/+40°C; The machine can be used outdoors with wind speed less than 12,5 It is possible face the maximum slope with : • Machine entirely closed. • The operator solely on board.
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Page 10: After-Sale Service
After-sale service For interventions, repairs and revisions, address to workshops which have available qualified personnel as well as the suitable equipment. The ITECO Technical After-Sale Assistance is available to give explana- tions and give assistance with skilled persons. Spare-part service A good and lasting working guarantee has assured by only use original spare parts;... -
Page 11: General Recommendations - Safety Rules
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 general recommendations - safety rules The aim of this handbook is to help the operator to well know the platform for an effective use under maximum safety conditions; it is for this reason that it is very important to read and well understand this handbook. -
Page 12: Operator's Requirements
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Operator’s requirements The operator shall: • Read and well understand all the documentation enclosed to the machine, be properly trained and instructed in the correct use of the machine and know the safety rules and devices. • Be of age • Be physically in good conditions and not make use of dope, alcohol or drugs that could affect the attention, the reaction, the sight and... - Page 13 OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 • Commuting the controls on the platform, always take the key off to avoid an unauthorized use from the operating place on ground while personnel is present on the platform. The safety manager must hold a spare key enabling to use the operating place on ground as emergency place when the machine is in use.
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Page 14: Not Allowable Operations
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Not allowable operations It is strictly forbidden: • Use the machine on slippery, frozen, muddy, uneven ground and with holes, which has a slope higher than the allowed limit; make sure the ground suitably support the maximum load per each tyre. • Use the machine near free flames or source of heat. - Page 15 OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 • Increase the maximum available working height by putting ladders or scaffolds on the platform. • Run on public roads. • Move the machine with the opened box. • Use the machine making sure the gate to be admitted to the platform is not closed.
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Page 16: To Minimize Hazards
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 To minimize hazards Follow the here below instructions: Precautions for the travelling with the lifted platform • Check the ground is firm and even. • Do not use the machine on slippery, icy, muddy ground and with holes, which has a slope higher than the allowed limit. - Page 17 OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Electric hazards • To assure the earth-leakage of the electrostatic charges, the back parti- tion of the machine is equipped with a conductive strip. Always check the wear of this strip and there is the earth contact. • As the machine is not electrically insulated, the operator has to pay a particular attention to avoid any contact with probably energized parts.
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Page 18: Description Of The Machine
description of the machine... -
Page 19: Main Components
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Main components 1 - Truck 7 - Batteries 2 - Drive wheels 8 - Ground control panel 3 - Lifting strucure: 9 -Electrical pumps IT10151 5 scissors 2 lifting cylinders 10 - Idler wheels IT12151 6 scissors 2 lifting cylinders 11 - Railings 4 - Fixed platform... -
Page 20: Identification
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Identification A metallic plate fixed to the truck contains all data necessary to iden- tify the machine IT10151 3900 48/320 c5 IT12151 4400 48/320 c5 The data refer to the standard version. -
Page 21: Description
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 description As already described in the previous pages, the movements that could be carried out are the following: • Platform lowering and lifting; • Backward and forward traction ogf the machine; • Steering; • Manually-operated longitudinal travelling of the mobile platform. The movements are hydraulically-operated. - Page 22 OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Right box Main electrical pump (lifting and traction) Steering electrical pump Batteries Hydraulic emergency block...
- Page 23 OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Left box Batteries Remote-control switches Mosfet main electrical pump Battery cut-out Ground control panel Horn Load control system Battery charger plugs and 220 line Inclinometer Battery charger Fuses Kit 220 V DC/DC converter...
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Page 24: Standard Equipement
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Standard equipement The machine has equipped with the following: • Back hydraulic drive with proportional controls • Parking brakes with hydraulic disengagement. • Manually-operated platform extension m. 1,40 • Horn • Manual emergency lowering device •... -
Page 25: Technical Features
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Technical features UnIT OF IT10151 IT12151 deScrIpTIOn meaSUre Number of scissors Maximum capacity (2 persons included) Lifting time (loadless) Lowering time (with load) 48 / 5.0 Lifting hydraulic control unit V/kW 48 / 2.0 Steering hydraulic control unit V/kW 48/320 C5... -
Page 26: Overall Dimensions
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Overall dimensions IT 10151 9900 11900 2410 1240 1810 IT 12151 11800 13800 2540 1370 1940... -
Page 27: Rating Plates And Adhesive Labels
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Rating plates and adhesive labels An annexe enclosed herewith describes the position and codes of rating plates and adhesive labels to be positioned to the machine. -
Page 28: Operating Principles
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Operating principles The proportional control machine has controlled by an electronic system which accordingly with joystick movements on the platform control panel, it supplies more or less energy to the main electrical pump. Here below the main features of the hydraulic, electric and electronic circuits are described. -
Page 29: Electronic Circuit
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 electronic circuit The electronic equipment of the machine has composed of two cards with microprocessors placed in the ground control panel and in the platform control box and are connected by the Can-bus messaging protocol. -
Page 30: Safety Systems
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Safety systems Microswitches Some microswitches are positioned on the machine with safety func- tions. SQ1 Microswitch The SQ1 microswitch has enabled through the platform lifting move- ment: • Enables the flatness indicator which locks the machine movements if this last exceeds the maximum slope, except for the lowering operation. -
Page 31: Sq3 Microswitch
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 SQ3 Microswitch The SQ3 microswitch placed in the right back part of the truck, has enabled by the platform lifting. • It stops the lifting movement to the maximum height before the cylinder mechanical limit switch. -
Page 32: Anti-Shearing Device
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Anti-shearing device An electronic control unit stops the lowering for 5-6 seconds, when the distance between the arm and frame ends is 60 mm approx. (anti- shearing safety). When the lowering is locked, it is necessary: •... -
Page 33: Emergency Stop Push Button
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Emergency stop push button The red emergency stop push button has placed both on the ground control panel and in the platform control panel. Pressing the push button both from the ground control panel and from the platform control panel, any movement and command of the machine are disconnected, except for safety indicators (pilot lights and audible alarm). -
Page 34: Load Limiting Device
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Load limiting device The load limiting device consists of: • An electronic control unit positioned in the left box • An angular sensor (positioned under the platform) • Two analogue pressure sensors (positioned on lifting cylinder cham- ber directly) Overloads, if any, are checked by the above-mentioned device both with the machine at a standstill position and during platform lifting. -
Page 35: Use Of The Machine
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Use of the machine Before carry out any operation it is necessary read and well-understand this handbook along with the instructions described on plates and adhesive labels. Checking before use Before setting at work the machine and carrying out any operation, the machine itself has to be subjected to a visual and operating check described here below. -
Page 36: Operating Check
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Operating check Once the visual inspection has been finished it is also necessary to carry out an operating check. • Check the hydraulic oil level. • Check the electrolyte level in the batteries. • Check that all the foreseen plates and adhesive labels have been suit- ably positioned and are legible. - Page 37 OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 • Press horn and check if it works correctly.. • During traction release the joystick to check the brakes work correctly: the machine should stop in a narrow space. • Lift the platform above the working height of SQ1 and try the trac- tion forward and back, making sure the drive speed is made under safety conditions.
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Page 38: Controls And Action
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 controls and Action This section shows the control panels and operations that can be car- ried out from ground and from platform. Note As previously explained in the “Safety systems” section , the machine is provided with safety devices in order to avoid injuries when using the machine beyond its power. -
Page 39: Control Panels
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 control panels The aerial lifting platform is equipped with 2 control panels: ground control panel and platform control panel. All movements are controlled by platform control panel; ground control panel is an emergency control position. ground control panel Key selector (3 positions) Red emergency stop push button... -
Page 40: Platform Control Panel
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Platform control panel Traction and lifting control joystick Steering control switches Push button man-present Red emergency stop push button Horn push button Traction speed selector Traction or lifting function selector General diagnostic pilot light Machine unstable pilot light Overload pilot light... -
Page 41: Operations From Ground
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Operations from ground Controls enabling the operator to switch the machine on and operates with the ground control panel are the following: • Starting and enabling ground controls • Platform lifting/lowering • Starting and enabling platform controls • Emergency stop Other functions hereinafter described are: • Overload pilot light... -
Page 42: Platform Lifting/Lowering
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Platform lifting/lowering • Turn left the key in selector 1 by maintaining the position and move selector 5 upwards in order to lift platform or downwards to lower platform. Before lifting or lowering the platform make sure that no obstacles are present on or under it. -
Page 43: Emergency Stop Device
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Emergency stop device • Press push button 2. In this way all movements and commands of the machine are interrup- ted both from ground and from platform, except for safety indicators (pilot lights and audible alarm). In order to restore normal functions, pull push button 2 upwards. -
Page 44: Overload Pilot Ligth
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Overload pilot ligth See “Emergencies” section. Battery charge indicator - Hour counter The device provided in the ground control panel shows the battery charge state and the working hours. The battery charge state can be read in the upper part of the device. The discharge is showed by means of luminous bars: 2 reds, 3 oranges, 5 greens. -
Page 45: Operations From Platform
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Operations from platform From the platform operating place the operator can carry out following principle functions: • Traction • Steering • Platform lifting/lowering • Emergency stop • Platform extension • Railing overturning Pilot lights are described in the “Emergencies” section. In order to work with controls on platform it is necessary to turn right the key in the selector of ground control panel. -
Page 46: Traction
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Traction During movement, do not move selector 14 from traction to lifting position and vice versa. In this case the machine stops. Release the joystick 8 and give the command again to restore the movement. • With machine in stop position, move selector 14 left to select the traction movement. - Page 47 OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Before moving the machine, make sure that the way is free from obstacles, holes, bumps, unevennesses, obstructions or debris and that no coverings are there, which can hide holes or other dangers. Always check the state of emergency pilot lights; in case they go on, please, read section “Emergencies”...
- Page 48 OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 ground-controlled traction In order to pass through reduced heights, or for loading and unloading from vehicles having limited dimensions, it is possible control the machine from ground using the platform control board (push-button panel on board) only after having carefully checked that: • the railings are overturned (1);...
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Page 49: Steering
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Steering • During traction press switches 9 of joystick 8 to the right or left in order to steer in the desired direction. In order to turn the wheels when the machine is stationary, bring joystick 8 into the central position and use switches 9 as described before. -
Page 50: Platform Lifting/Lowering
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Platform lifting/lowering During movement, do not move selector 14 from traction to lifting position and vice versa. In this case the machine stops. Release the joystick 8 and give the command again to restore the movement. •... -
Page 51: Emergency Stop
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Emergency stop Press the red emergency stop push button 11: • In any emegency situation. By pressing the mushroom-shaped push button all movements and commands of the machine are interrupted both from ground and from platform, except for the safety indicators (pilot lights and audible alarm). -
Page 52: Platform Extension
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Platform extension The platform has equipped with a manually-operated extension. To extend the platform it is necessary: • To be positioned on the fixed platform. • Press with right foot on the pedal (part. A) placed on the platform and grip the mobile railing. -
Page 53: Railing Overturning
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Railing overturning Carry out the railing overturning with closed platform. • Position the control box with relevant support on the platform. • Extract the spring plungers of the front protection overturning it. • Take the spring plungers of the inside side protections away over- turning them. - Page 54 OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 • Take the spring plungers of the back protection away overturning • Take the spring plungers of the outside side protections away over- turning them. Do not use the machine with overturned railings remaining on board of the machine.
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Page 55: Machine Stopping
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Machine stopping It is required to stop the machine everytime it has left unattended to avoid any undesired use. • Press STOP switch on platform control panel. • On ground panel, bring key selector back into the central position: pilot light 6 “machine ON”... -
Page 56: Emergencies
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Emergencies Pilot light 7 in the ground control panel and pilot lights 15-16-17 of platform control panel signal, if ON, emergency situations, with the following partial or total stopping of the machine movements. Overload PILOT LIghT 7 and 17 If an excessive load is present on the platform the load limiting device... -
Page 57: Machine Unstable
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Machine unstable PILOT LIghT16 When the truck is inclined above accepted limits the pilot light 16 is activated: When the scissor is closed (the platform is at a lower height than the working height of SQ1), pilot light 16 flashes : if it is necessary to lift the platform , it is necessary to bring the machine back into the stability conditions. -
Page 58: Emergency Lowering
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Emergency lowering If the machine stops in the lifted position due to a failure, it is possible lower the platform operating on the emergency pump placed in the right box: • Open the right box and keep pressed the upper push button on the emergency block. -
Page 59: Battery Recharge
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Battery recharge Batteries are the energy source of the machine. In order to use their capacities in the best way without the risk of a premature decay, al- ways carry out the recharge after every use, independly to what the charge indicator signals. -
Page 60: Before The Charge
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Before the charge Before starting the battery charge it is necessary to check the elec- trolyte level and, if necessary, fill up till all elements are completely covered. • Open the boxes. • Open the electrolyte filling caps. • Check the level and if necessary fill up with distilled water. -
Page 61: Charge End
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 When the battery charger is operating the machine is completely blocked The led indicator shows the battery charge level through a luminous LED: The RED LED shows that battery is in the starting phase of the char- The YELLOW LED shows that battery has reached 80% of the char- The GREEN LED shows that battery has reached 100% of the charge. -
Page 62: Battery Disposal
• The platform is not extended. • The means utilized for lifting can support the machine mass equal to 3900 kg for IT 10151 and 4000 kg for IT12151. Lifting Lifting may be carried out with a fork truck or a crane. The loading areas are indicated through special adhesive labels. -
Page 63: Emergency Towing
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Emergency towing It is not advisable to tow the machine unless an emergency, such as a malfunctioning or a complete breakdown, occurs; nevertheless, the towing procedure is described hereunder: In case the machine must be towed, make sure that: • The scissor is completely close. -
Page 64: Disposal And Scrapping
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Disposal and scrapping The machine consists mainly of steel, aluminium, plastic, synthetic gum and copper. Special attention must be paid to disposing of electric batteries (D.M. 633/72 art.8) and of the hydraulic oil contained in the tank and in the hydraulic circuit (DPR 691/82). -
Page 65: 220V Line
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 220V Line To supply current in platform it is necessay to connect a mains cable to the lower back plug . A socket foreseen in the platform supplies current to electric instru- ments. A cut-out box switch and a magnetothermic switch have also been provided in the back left box. -
Page 66: Optional
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Optional 110V line To supply current in platform it is necessay to connect a mains cable to the lower back plug. A socket foreseen in the platform supplies current to electric instru- ments. A cut-out box switch and a magnetothermic switch have also been provided in the left back box. -
Page 67: Maintenance
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Maintenance Long life and maximum safety during operation can only be assured by careful and constant machine maintenance. The schedule reported in the maintenance summary table refers to normal use conditions; in case of heavy working conditions (extreme temperature, polluting atmosphere, high humidity, elevation) intervals must be shorter. -
Page 68: Maintenance Devices
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Maintenance devices Safety rest If the platform is subjected to maintenance while lifted, lock the lifting system on both sides by means of the suitable rests supplied with the machine (pos.1). Use the safety supports only when platform is unloaded Lock the lifting system as described hereafter: • Lift the platform so as the distance between scissors is 50 cm. -
Page 69: Battery Connection Plug
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Battery connection plug The battery connection plug has placed in the left back box This safety device disconnects the power and control circuits of bat- teries and the battery charger solely remains connected. Make sure the batteries are disconnected before carrying out the electric equipment maintenance. -
Page 70: Maintenance Summary Table
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Maintenance summary table OperaTIOn TO be carrIed OUT Check the oil level Check the electrolyte level Check the battery charge Check the screw tightening Grease the mechanisms Check safety devices Inspections and cleaning of batteries Check the emergency lowering Check electrical pump motor brushes Check brakes on ramp... -
Page 71: Check Oil Level
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Check oil level The oil level checking and the possible topping up should be made when the platform is entirely lowered. Take away oil tank cap being in the hydraulic control unit; should it is necessary top up with oil of the same viscosity as indicated on the tank. -
Page 72: Electrolyte Level Check
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Electrolyte level check • Open the box • Take away the electrolyte supplying caps • Check the level and if it is the case top up with distilled water. • Close caps and dry if some liquid has poured out. The sulphuric acid contained in the solution could cause serious in- juries;... -
Page 73: Check Of Screw Tightening
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Check of screw tightening TracTIOn UnIT Screw FaSTener TCCE M12x50 UNI5931 DE M12 UNI7473 WASHER for M12 UNI6592 DE M14x1,5 UNI5588 Tightening 7-8,5 daNm WASHER for M14 UNI6592 Tightening 17-21 daNm wheeL Screw FaSTener TE M14x1,5x30 UNI5740 Belleville washer - UNI 8737 - A 28 GR2 Tightening 11-12 daNm... - Page 74 OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 pIn Screw FaSTener On chaSSIS VSTEI M8x20 UNI 5929 DE M8 6S UNI5588 Tightening 2 daNm ScISSOr haLF-bearIng Screw TCCE M14x70 UNI5931 Tightening 11 daNm...
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Page 75: Grease The Mechanisms
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 grease the mechanisms Two lubricators are placed above back wheel spindles. Safety check The following test enables to check that all safety devices of the ma- chine work properly. The safety systems applied to the machine are inevitably subject to wear and to go out of tune. -
Page 76: Inclination
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Inclination Carry out this test with the machine perfectly levelled, for avoiding altered values. Carry out this test by using platform control panel. do not stop on platform Make sure that there are no obstacles above or under platform before carrying out this test • Lower platform completely. - Page 77 OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 • Position a wedge B measuring about: - 45 mm under each left, front and rear wheel for right transversal inclination; drive machine on it; lift platform and carry out follow- ing tests. - repeat the above mentioned test positioning the wedges under each right front and rear wheel.
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Page 78: Load Limiting Device
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Load limiting device • Load platform with a load equal to 120% the nominal value. • Check that by operating platform lifting : - the excess load warning light on platform control panel switches on. - the excess load warning light on ground control panel switches on. -
Page 79: Battery Inspection And Cleaning
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Battery inspection and cleaning Disconnect battery connecting plug before carrying out the tests. Batteries must be periodically inspected for checking that there are no damages, breakages, fluid leakages or terminal corrosion. Also inspect cables looking for breakages, cuts or fraying. -
Page 80: Check Of Engine Brushes
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Check of engine brushes Check brush wear of electrical pump motor; replace if necessary. check brakes on ramp Parking brakes must be capable to stop the machine on max. slope indicated in the “Technical data” table. Check that brakes stops on a slope indicated in the above mentioned table. -
Page 81: Structure Check
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Structure check General • Check that mechanical structures are protected against oxidation and, if necessary, retouch oxidized area. Base truck • Check the most important welds visually or with penetrating flu- ids: - Bearing structure. - Spindles of steering wheels. -
Page 82: Check Of Hydraulic Tubes
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 check of hydraulic tubes Hydraulic oil is a polluting product. Avoid fluid leakages by using collection tanks and take precautions against accidental leakages by resorting to oil-absorbing products. • Visual control of all hydraulic joints and tighten junctions, if neces- sary. -
Page 83: Checking Performance
OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 Checking performance Use a chronometer for executing the following controls. All tests must be executed with the machine flat. Safety speed • Lift the platform over SQ1 operating height. • Push joystick to max forward position. • Check that machine covers 10m in a time greater than 55 sec. - Page 84 OPeRATINg ANd MAINTeNANce hANdbOOk IT10151 - IT12151 This page has purposedly been left blank.
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Page 85: Check Register
Check register Reference to legislation This check register is issued by ITECO S.p.a for aerial platform users, as envisaged by Enclosure I of 98/37/EC guideline. Instructions for keeping this register This check register must be considered as an integral part of the aerial platform and must be kept with the platform for its whole life, until it is finally dismantled. - Page 86 PLATFORM DELIVERY TO THE FIRST OWNER The aerial platform type ______ , with factory number: ________________ and construction year ______________ referred to in this check register has been delivered by _______________ to Messrs: ____________________________________________________________________________________________________ __________________________________________________________________________________________________________________________ on ________________ according to the terms agreed upon in the contract, with the technical, size and functional characteristics specified in the Operating Handbook.
- Page 87 REPLACEMENT OF COMPONENTS IN THE HYDRAULIC SYSTEM On the date _________________ the piece _______________________________________________ fabricated ___________________________________________________________________ HAS BEEN REPLACED with ____________________________________________________________________________ fabricated ____________________________ factory Nr. ___________________________ note ____________________________________________________________________________ Cause of replacement ____________________________________________________________ ________________________________________________________________________________ The officer of the firm entrusted with the replacement The user _____________________________________ ______________________...
- Page 88 REPLACEMENT OF COMPONENTS IN THE ELECTRIC SYSTEM On the date _________________ the piece _______________________________________________ fabricated ___________________________________________________________________ HAS BEEN REPLACED with ____________________________________________________________________________ fabricated ____________________________ factory Nr. ___________________________ note ____________________________________________________________________________ Cause of replacement ____________________________________________________________ ________________________________________________________________________________ The officer of the firm entrusted with the replacement The user _____________________________________ ______________________...
- Page 89 REPLACEMENT OF GEARS OR STRUCTURAL COMPONENTS On the date _________________ the piece _______________________________________________ fabricated ___________________________________________________________________ HAS BEEN REPLACED with ____________________________________________________________________________ fabricated ____________________________ factory Nr. ___________________________ note ____________________________________________________________________________ Cause of replacement ____________________________________________________________ ________________________________________________________________________________ The officer of the firm entrusted with the replacement The user _____________________________________ ______________________...
- Page 90 REPLACEMENT OF SAFETY DEVICES AND RELEVANT COMPONENTS On the date _________________ the piece _______________________________________________ fabricated ___________________________________________________________________ HAS BEEN REPLACED with ____________________________________________________________________________ fabricated ____________________________ factory Nr. ___________________________ note ____________________________________________________________________________ Cause of replacement ____________________________________________________________ ________________________________________________________________________________ The officer of the firm entrusted with the replacement The user _____________________________________ ______________________...
- Page 91 VERIFICATION OF PERIODICAL MAINTENANCE The user must comply with the maintenance and surveillance obligation described in this operating handbook. N R . D ate D e scription of inte rv e ntion IG N AT U R...
- Page 92 N R . D ate D e scription of inte rv e ntion IG N AT U R...
- Page 93 N R . D ate D e scription of inte rv e ntion IG N AT U R...
- Page 94 IMPORTANT SAUNDRIES AND THEIR REPAIR Description of failure______________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Causes __________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Repair carried out______________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Signature of the official of servicing firm User’s signature _________________________________________ ________________________ Place_____________________________ Date_______________________ ------------------------------------------------------------------------------------------------------------------------------------- IMPORTANT SAUNDRIES AND THEIR REPAIR Description of failure______________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________...
- Page 95 IMPORTANT SAUNDRIES AND THEIR REPAIR Description of failure______________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Causes __________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Repair carried out______________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Signature of the official of servicing firm User’s signature _________________________________________ ________________________ Place_____________________________ Date_______________________ ------------------------------------------------------------------------------------------------------------------------------------- IMPORTANT SAUNDRIES AND THEIR REPAIR Description of failure______________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________...
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How to electrically start Iteco IT 12180 DE 2014