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Table of Contents
Related Manuals for iteco IT 10122
Summary of Contents for iteco IT 10122
- Page 1 USE AND MAINTENANCE HANDBOOK IT 10122 IT 12122 MUM_IT122_GB_R03 06/2008...
- Page 2 Here below you can find the picture regarding the metal plate attached on the machine and concern- ing identification data; it is advised to full in the serial number of the corresponding model in order to bind this manual to the specific machine. 2815 IT10122 24/300...
- Page 3 This handbook is to be considered as an integral part of the machine and it should always remain on the platform. Only qualified and skilled operators could use this machine. ITECO S.p.a. 46020 PEGOGNAGA (MN) ITALIA Via S. Francesco D’Assisi, 8 Tel.
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Page 4: Table Of Contents
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Summary Foreseen conditions of use ..................8 After-sale service ......................10 Spare-part service ......................10 Structure of the handbook ..................10 General recommendations - safety rules ..............11 Safety systems ....................11 Adhesive labels and plates ................11 Operator’s requirements ................. - Page 5 OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Operating check ..................36 Controls and Action ..................38 Control panels ..................39 Ground control panel ..................39 Platform control panel ..................40 Operations from ground ................. 41 Starting and enabling ground controls ............41 Platform lifting/lowering ...................42 Starting and enabling platform controls ............42 Emergency stop ....................43 Overload pilot light ....................44...
- Page 6 OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Additional battery kit ..................67 Machine cleaning ..................... 68 Maintenance devices ..................69 Safety rest ....................69 Battery connection plug ................70 Maintenance summary table ................71 Check oil level ....................72 Electrolyte level check ..................72 Check of battery charge ...................
- Page 7 IT12122 manufactured with 6 scissors reaches a height of 11.900 m. The three models have been designed and manufactured to be electri- cally operated and with operational controls. The platform manufacturer is : ITECO S.p.a. 46020 PEGOGNAGA (MN) ITALIA Via S. Francesco D’Assisi, 8 Tel. +39 0376.554011 Fax +39 0376.559855...
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Page 8: Foreseen Conditions Of Use
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Foreseen conditions of use The self-propelled aerial platforms here described can be used to lift persons, materials and equipment accordingly with the foreseen tech- nical data described in the suitable sheet, on solid and strong grounds and after a Qualified Operator has checked that he is working under safety conditions. - Page 9 OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 The machine could be used: • with temperatures between -10/+40°C; It is possible to face the maximum slope with : • Machine entirely closed. • The operator solely on board. • Selecting the slow speed. • On even ramp without transversal inclinations.
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Page 10: After-Sale Service
After-sale service For interventions, repairs and revisions, address to workshops which have available qualified personnel as well as the suitable equipment. The ITECO Technical After-Sale Assistance is available to give explana- tions and give assistance with skilled persons. Spare-part service A good and lasting working guarantee is assured by only use original spare parts;... -
Page 11: General Recommendations - Safety Rules
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 General recommendations - safety rules The aim of this handbook is to help the operator to well know the platform for an effective use under maximum safety conditions; it is for this reason that it is very important to read and well understand this handbook. -
Page 12: Operator's Requirements
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Operator’s requirements The operator shall: • Read and well understand all the documentation enclosed to the machine, be properly trained and instructed in the correct use of the machine and know the safety rules and devices. •... - Page 13 OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 • The safety manager must hold a spare key enabling to use the opera- ting place on ground as emergency place when the machine is in use. In case of faults, emergency lowering is always possible by manually operating on the electro-hydraulic control unit.
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Page 14: Not Allowable Operations
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Not allowable operations It is strictly forbidden: • Use the machine out of closed places. • Use the machine on slippery, frozen, muddy, uneven ground and with holes, which has a slope higher than the allowed limit; make sure the ground suitably support the maximum load per each tyre. - Page 15 OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 • Place materials on the handrails. • Run on public roads. • Move the machine with the opened box. • Use the machine without making sure the gate to be admitted to the platform is closed. •...
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Page 16: To Minimize Hazards
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 To minimize hazards Follow the here below instructions: Precautions for the travelling with the lifted platform • Check the ground is firm and even. • Do not use the machine on slippery, icy, muddy ground and with holes, which has a slope higher than the allowed limit. - Page 17 OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Electric hazards • To assure the earth-leakage of the electrostatic charges, the front partition of the machine, beyond the driving wheels, is equipped with a conductive strip. Always check the wear of this braid and its contact with the earth.
- Page 18 OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 description of the machine...
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Page 19: Main Components
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Main components 1 - Truck 6 - Platform extension 2 - Drive wheels 7 - Batteries 3 - Lifting structure: 8 - Ground control panel 9 -Electro-hydraulic control unit IT10122 5 scissors 2 lifting cylinders 10 - Idler wheels IT12122 6 scissors 2 lifting cylinders 11 - Railings... -
Page 20: Identification
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Identification A metallic plate fixed to the truck contains all data necessary to iden- tify the machine IT10122 2815 24/300 IT12122 3315 24/300 The data refers to the standard model... -
Page 21: Description
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 description The here described platform is a machine able to travel, steer, lift and lower the platform. The traction movement is electrically-operated; the lifting lowering and steering movements are hydraulically-operated. The truck is outfit of two front steerable drive wheels to travel and steer;... - Page 22 OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Left box Batteries Ground control panel Load control system Fuses Battery cut-out Remote-control switches Mosfet electric motor check Power fuse Back box Emergency pump...
- Page 23 OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Truck centre Battery charger Inclinometer Kit 220V...
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Page 24: Standard Equipment
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Standard equipment The machine is equipped with the following: • Front electric drive with proportional controls • Parking brakes with electric disengagement. • 90° steering • Manually-operated platform extension m. 1.40 • Horn •... -
Page 25: Technical Features
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Technical features UNIT OF IT12122 IDENTIFICATION MEAS- IT10122 IT12122 OPTIONAL UREMENT Number of scissors Capacity (including 3 persons) Lifting time (unloaded) Lowering time (loaded) Drive electric motors V/kW 24 / 3 Lifting hydraulic control unit V/kW 24 / 3 Steering hydraulic control unit... -
Page 26: Overall Dimensions
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Overall dimensions C (Pot-hole up / down) IT 10122 10020 12020 2410 1280 1980 120/24 IT 12122 11900 13900 2540 1410 2110... -
Page 27: Plates And Adhesive Labels
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Plates and adhesive labels An annexe enclosed herewith describes the position and codes of rating plates and adhesive labels to be positioned on the machine. -
Page 28: Operating Principles
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Operating principles The proportional control machine is controlled by an electronic sys- tem that according to the joystick movements on the platform control panel supplies more or less energy to the electric motors and to the electric pumps. -
Page 29: Electronic Circuit
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Electronic circuit The electronic equipment of the machine is composed of two cards with microprocessors placed in the ground control panel and in the platform control box and are connected by the Can-bus messaging protocol. -
Page 30: Safety Systems
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Safety systems Microswitches Some microswitches are positioned on the machine with safety fun- ctions. SQ1 Microswitch The SQ1 microswitch has enabled through the platform lifting move- ment • Enables the flatness indicator which locks the machine movements if this last exceeds the maximum slope, except for the lowering op- eration. -
Page 31: Sq3 Microswitch
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 SQ3 Microswitch The SQ3 microswitch (pos. 1) placed in the right rear part of the truck, is enabled by the platform lifting. • It stops the lifting movement to the maximum height before the cylinder mechanical limit switch. -
Page 32: Antishearing Operations
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Antishearing operations An electronic control unit stops the lowering for 5-6 seconds, when the distance between the arm and frame ends is 60 mm approx. (anti- shearing safety). When the lowering is locked, it is necessary: • bring the joystick in standstill position, • wait for 5-6 seconds checking that the persons being side the platform do not risk to be trapped or crushed between scissors,... -
Page 33: Emergency Stop Push Button
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Emergency stop push button The red emergency stop push button is placed both on the ground control panel and in the platform control panel. Pressing the push button both from the ground control panel and from the platform control panel, any movement and command of the machine are disconnected, except for safety indicators (pilot lights and audible alarm). -
Page 34: Load Limiting Device
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Load limiting device The load limiting device consists of: • An electronic control unit positioned in the left box • An angular sensor (positioned under the platform) • An analogue pressure sensor (positioned on lifting cylinder/s cham- ber directly) Overloads, if any, are checked by the above-mentioned device both with the machine at a standstill position and during platform lifting. -
Page 35: Checking Before Use
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Use of the machine Before carry out any operation it is necessary read and well-understand this handbook along with the instructions described on plates and adhesive labels. checking before use Before setting at work the machine and carrying out any operation, the machine itself has to be subjected to a visual and operating check described here below. -
Page 36: Operating Check
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Operating check Once the visual inspection has been finished it is also necessary to carry out an operating check. • Check the hydraulic oil level. • Check the electrolyte level in the batteries. • Check that all the foreseen plates and adhesive labels have been suit- ably positioned and are legible. - Page 37 OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 • Press horn and check if it works correctly. • During traction release the joystick to check the brakes work correctly: the machine should stop in a narrow space. • Lift the platform above the working height of SQ1 and try the trac- tion forward and back, making sure the drive speed is made under safety conditions.
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Page 38: Controls And Action
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Controls and Action This section shows the control panels and operations that can be car- ried out from ground and from platform. Note As previously explained in the “Safety systems” section , the machine is provided with safety devices in order to avoid injuries when using the machine beyond its power. -
Page 39: Control Panels
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Control panels The aerial lifting platform is equipped with 2 control panels: ground control panel and platform control panel. All movements are controlled by platform control panel; ground control panel is an emergency control position. Ground control panel Key selector (3 positions) Red emergency stop push button... -
Page 40: Platform Control Panel
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Platform control panel Traction and lifting control joystick Steering control switches Push button man-present Red emergency stop push button Horn button Drive speed selector Traction or lifting function selector General diagnostic pilot light Pilot light unstable machine Overload pilot light Protections against overturning pilot light... -
Page 41: Operations From Ground
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Operations from ground Controls enabling the operator to switch the machine on and operates with the ground control panel are the following: Starting and enabling platform controls • Platform lifting/lowering • Other functions hereinafter described are: • Emergency stop Other functions hereinafter described are: • Overload pilot light... -
Page 42: Platform Lifting/Lowering
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Platform lifting/lowering • Turn left the key in selector 1 by maintaining the position and move selector 5 upwards in order to lift platform or downwards to lower platform. Before lifting or lowering platform make sure that no obstacles are present on or under it. -
Page 43: Emergency Stop
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 emergency stop • Press push button 2. In this way all movements and commands of the machine are inter- rupted both from ground and from platform, except for safety indica- tors (pilot lights and audible alarm). In order to restore the normal functions pull push button 2 upwards. -
Page 44: Overload Pilot Light
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Overload pilot light See “Emergencies” section. Battery charge indicator - Hour counter The device provided in the ground control panel shows the battery charge state and the working hours. The battery charge state can be read in the upper part of the device. The discharge is showed by means of luminous bars: 2 reds, 3 oranges, 5 greens. -
Page 45: Operations From Platform
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Operations from platform From the platform operating place the operator can carry out follow- ing principle functions: • Traction • Steering • Platform lifting/lowering • Emergency stop • Platform extension • Railing overturning Pilot lights are described in the “Emergencies” section. In order to work with controls on platform it is necessary to turn right the key in the selector of ground control panel. -
Page 46: Traction
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Traction During movement, do not move selector 14 from traction to lift ing position and vice versa. In this case the machine stops. Release the joystick 8 and give the command again to restore the movement. • With machine in stop position, move selector 14 left to select the traction movement. - Page 47 OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Before moving the machine, make sure that the way is free from obstacles, holes, bumps, unevenness, obstructions or debris and that no coverings are there, which can hide holes or other dangers. Always check the state of pilot lights ; in case they go on, please, read section “Emergencies”.
- Page 48 OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Traction controlled from ground To pass through openings having limited height, it is possible to drive the machine from ground using the platform control panel (push but- ton panel on board), making sure that: •...
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Page 49: Steering
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Steering • During traction press switches 9 of joystick 8 to the right or left in order to steer in the desired direction. In order to turn the wheels when the machine is stationary, bring joystick 8 into the central position and use switches 9 as described before. -
Page 50: Platform Lifting/Lowering
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Platform lifting/lowering During movement, do not move selector 14 from traction to lift ing position and vice versa. In this case the machine stops. Release the joystick 8 and give the command again to restore the movement. With machine in stop position, move selector 14 right. -
Page 51: Emergency Stop
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Lowering stopping device Bring joystick 8 back to starting position or release the “Man present” push button 10: the stopping happens immediately. emergency stop Press the red emergency stop push button 11: • In any emergency situation. By pressing the mushroom-shaped push button all movements and commands of the machine are interrupted both from ground and from platform, except for the safety indicators (pilot lights and audible... -
Page 52: Platform Extension
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Platform extension The platform is equipped with a manually-operated extension. To extend the platform it is necessary: • To be positioned on the fixed platform. • Press with right foot on the pedal (part. A) placed on the platform and grip the mobile railing. -
Page 53: Railing Overturning
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Railing overturning It is suggested for a better practicability to overturn the railings with extended platform. • Position the control box with relevant support on the platform ex- tension. • Take the spring plungers away from the 2 extension masts and lift the mobile railing. - Page 54 OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 • Retract the platform. • Bend the platform access protection bar as shown in the above figure and extract the spring plungers. • Take the spring plungers away from hinged points and overturn the side protections. Do not use the machine with overturned railings remaining on board of the machine.
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Page 55: Machine Stopping
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Machine stopping It is required to stop the machine every time it is left unattended to avoid any undesired use. • Press STOP switch on platform control panel. • On ground panel, bring key selector back into the central position: pilot light 6 “machine ON”... -
Page 56: Emergencies
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 emergencies Pilot light 7 in the ground control panel and pilot lights 15-16-17-18 of platform control panel signal, if ON, emergency situations, with the following partial or total stopping of the machine movements. Overload PILOT LIGHT 7 and 17 A charge limiting device comes into operation in case of overload on... -
Page 57: Machine Unstable
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Machine unstable PILOT LIghT 16 When the truck is inclined above accepted limits the pilot light 16 is activated: When the scissor is closed (the platform is at a lower height than the working height of SQ1), pilot light 16 flashes : if it is necessary to lift the platform , it is necessary to bring the machine back into the stabi- lity conditions. -
Page 58: General Diagnostic
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Do not remove the obstacle when the spring is compressed as this operation is very dangerous, but proceed as follows: • Lift the platform to release the spring. • Remove the obstacle. General diagnostic PILOT LIghT 15 This pilot light goes on in order to signal a malfunction in the con- trol system. -
Page 59: Emergency Lowering
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Emergency lowering If the machine stops in the lifted position due to a failure, it is possible lower the platform operating on the emergency pump placed on the rear box: • Press the lever (1) and set it towards the pump body . • Operate on the pumping device (2) until platform lowers com- pletely. - Page 60 OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 This page has purposely been left blank.
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Page 61: Battery Recharge
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Battery recharge Batteries are the energy source of the machine. In order to use their capacities in the best way without the risk of a premature decay, al- ways carry out the recharge after every use, independently of what the charge indicator signals. -
Page 62: Before The Charge
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 before the charge Before starting the battery charge it is necessary to check the elec- trolyte level and, if necessary, fill up till all elements are completely covered. • Open the boxes. • Open the electrolyte filling caps. • Check the level and if necessary fill up with distilled water. -
Page 63: Charge End
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 When the battery charger is operating the machine is completely blocked The led indicator shows the battery charge level through a luminous LED: The RED LED shows that battery is in the starting phase of the charge. -
Page 64: Battery Disposal
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Battery disposal Run-down lead batteries can not be dumped with ordinary solid waste; being composed of noxious materials, they must be collected, disposed of and/or recycled under the legislation prevailing in each state. Lifting and transportation Make sure that: • The scissor is completely close. -
Page 65: Emergency Towing
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 emergency towing It is not advisable to tow the machine unless an emergency, such as a malfunctioning or a complete breakdown, occurs; nevertheless, the towing procedure is described hereunder: In case the machine must be towed, make sure that: • The scissor is completely close. -
Page 66: 220V Line
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 220V Line To supply current in platform it is necessary to connect a mains cable to the right back plug (pos. 3). A socket foreseen in the platform supplies current to electric instru- ments. -
Page 67: 110V Line
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Optional 110V Line To supply current in platform it is necessary to connect a mains cable to the right back plug. A socket foreseen in the platform supplies current to electric instru- ments. A cut-out box switch (pos. -
Page 68: Machine Cleaning
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Maintenance Long life and maximum safety during operation can only be assured by careful and constant machine maintenance. The schedule reported in the maintenance summary table refers to normal use conditions; in case of heavy working conditions (extreme temperature, polluting atmosphere, high humidity, elevation) intervals must be shorter. -
Page 69: Maintenance Devices
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Maintenance devices Safety rest If the platform is subjected to maintenance while lifted, lock the lifting system on both sides by means of the suitable rests supplied with the machine (pos.1). Use the safety supports only when platform is unloaded Lock the lifting system as described hereafter: • Lift the platform so as the distance between scissors is 50 cm. -
Page 70: Battery Connection Plug
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Battery connection plug The battery connection plug is placed in the left box. This safety device disconnects the power and control circuits of bat- teries and the battery charger solely remains connected. Make sure the batteries are disconnected before carrying out the electric equipment maintenance. -
Page 71: Maintenance Summary Table
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Maintenance summary table OPERATION TO BE CARRIED OUT Check the oil level Check the electrolyte level Check the battery charge Check the screw tightening Grease the mechanisms Check safety devices Inspections and cleaning of batteries Check the emergency lowering Check motor brushes (traction and electrical pump) -
Page 72: Check Oil Level
Operating and maintenance handbOOk it10122 - it12122 check oil level the oil level checking and the possible topping up should be made when the platform is entirely lowered Take away oil tank cap being in the hydraulic control unit; should it be necessary top up with oil of the same viscosity as indicated on the tank. -
Page 73: Check Of Screw Tightening
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 check of screw tightening Type Tightening Position M8X20 Pin screw fastener UNI 5929 10.9 2 daNm on chassis DE M8 6S UNI 5588 Wheels screw M12X20 11÷12 daNm fastener UNI5931 12.9 Traction unit screw M10X25 4÷5 daNm fastener (2) -
Page 74: Grease The Mechanisms
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 grease the mechanisms Two lubricators which can be seen inside the truck, are placed over the rear wheel spindles. -
Page 75: Safety Check
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Safety check The following test enables to check that all safety devices of the ma- chine work properly. The safety systems applied to the machine are inevitably subject to wear and to go out of tune. Therefore, they must be controlled and kept in perfect efficiency;... -
Page 76: Sq1 Microswitch
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 SQ1 Microswitch Safety speed Make sure that there are no obstacles above or under platform before carrying out this test. • Lift platform above microswitch SQ1 operating height from platform control panel. • Check that drive is possible at safety speed only. Inclination Carry out this test with the machine perfectly levelled, for avoiding altered values. -
Page 77: Protections Against Overturning
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 • Position a wedge B measuring about: - 38 mm under each left, front and rear wheel for right transversal inclina- tion; drive machine on it; lift platform and carry out following tests. - repeat the above mentioned test positioning the wedges under each right front and rear wheel. -
Page 78: Load Limiting Device
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 • Lift the platform above SQ5 operating height • Check that drive and steering movements are deactivated. • Check that the protections against overturning pilot light on the platform control panel and audible alarm go on. • Lower the platform and remove the obstacle. -
Page 79: Battery Inspection And Cleaning
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Battery inspection and cleaning Disconnect battery connecting plug before carrying out the tests. Batteries must be periodically inspected for checking that there are no damages, breakages, fluid leakages or terminal corrosion. Also inspect cables looking for breakages, cuts or fraying. -
Page 80: Engine Brushes Check
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 engine brushes check Check brush wear of traction electric motors and electrical pump mo- tor; replace if necessary. check of brakes on ramp Parking brakes must be capable to stop the machine on max. slope indicated in the “Technical data”... -
Page 81: Structure Check
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Structure check General • Check that mechanical structures are protected against oxidation and, if necessary, retouch oxidized area. Base truck • Check the most important welds visually or by means of penetrat- ing fluids: - Bearing structure. -
Page 82: Check Of Wheel Reduction Gear Oil
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Check of wheel reduction gear oil • Move the front wheel on the horizontal surface having the two level caps (pos. 1) aligned. • Unscrew one of the two caps (pos. 1): oil must be flush with the hole. -
Page 83: Replacing Hydraulic Oil
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Replacing hydraulic oil Hydraulic oil is a polluting product. Avoid fluid leakages by using collection tanks and take precautions against accidental leakages by resorting to oil-absorbing products. Exhausted oil must be collected and not disposed of into normal discharge lines;... -
Page 84: Steering Speed
OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 Steering speed • Select safety speed. • Steer wheels rightward completely. • Execute drive and steer leftward completely. • Check that time necessary to steer from right to left is 6 ÷ 8 sec. - Page 85 OPeRATINg ANd MAINTeNANce hANdbOOk IT10122 - IT12122 This page has purposely been left blank.
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Page 86: Check Register
Reference to legislation This check register is issued by ITECO S.p.a for aerial platform users, as envisaged by Enclosure I of 98/37/EC guideline. Instructions for keeping this register This check register must be considered as an integral part of the aerial platform and must be kept with the platform for its whole life, until it is finally dismantled. - Page 87 PLATFORM DELIVERY TO THE FIRST OWNER The aerial platform type ______ , with factory number: ________________ and construction year ______________ referred to in this check register has been delivered by _______________ to Messrs: ____________________________________________________________________________________________________ __________________________________________________________________________________________________________________________ on ________________ according to the terms agreed upon in the contract, with the technical, size and functional characteristics specified in the Operating Handbook.
- Page 88 REPLACEMENT OF COMPONENTS IN THE HYDRAULIC SYSTEM On the date _________________ the piece _______________________________________________ fabricated ___________________________________________________________________ HAS BEEN REPLACED with ____________________________________________________________________________ fabricated ____________________________ factory Nr. ___________________________ note ____________________________________________________________________________ Cause of replacement ____________________________________________________________ ________________________________________________________________________________ The officer of the firm entrusted with the replacement The user _____________________________________ ______________________...
- Page 89 REPLACEMENT OF COMPONENTS IN THE ELECTRIC SYSTEM On the date _________________ the piece _______________________________________________ fabricated ___________________________________________________________________ HAS BEEN REPLACED with ____________________________________________________________________________ fabricated ____________________________ factory Nr. ___________________________ note ____________________________________________________________________________ Cause of replacement ____________________________________________________________ ________________________________________________________________________________ The officer of the firm entrusted with the replacement The user _____________________________________ ______________________...
- Page 90 REPLACEMENT OF GEARS OR STRUCTURAL COMPONENTS On the date _________________ the piece _______________________________________________ fabricated ___________________________________________________________________ HAS BEEN REPLACED with ____________________________________________________________________________ fabricated ____________________________ factory Nr. ___________________________ note ____________________________________________________________________________ Cause of replacement ____________________________________________________________ ________________________________________________________________________________ The officer of the firm entrusted with the replacement The user _____________________________________ ______________________...
- Page 91 REPLACEMENT OF SAFETY DEVICES AND RELEVANT COMPONENTS On the date _________________ the piece _______________________________________________ fabricated ___________________________________________________________________ HAS BEEN REPLACED with ____________________________________________________________________________ fabricated ____________________________ factory Nr. ___________________________ note ____________________________________________________________________________ Cause of replacement ____________________________________________________________ ________________________________________________________________________________ The officer of the firm entrusted with the replacement The user _____________________________________ ______________________...
- Page 92 VERIFICATION OF PERIODICAL MAINTENANCE The user must comply with the maintenance and surveillance obligation described in this operating handbook. N R . D ate D e scription of inte rv e ntion IG N AT U R...
- Page 93 N R . D ate D e scription of inte rv e ntion IG N AT U R...
- Page 94 N R . D ate D e scription of inte rv e ntion IG N AT U R...
- Page 95 IMPORTANT SAUNDRIES AND THEIR REPAIR Description of failure______________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Causes __________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Repair carried out______________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Signature of the official of servicing firm User’s signature _________________________________________ ________________________ Place_____________________________ Date_______________________ ------------------------------------------------------------------------------------------------------------------------------------- IMPORTANT SAUNDRIES AND THEIR REPAIR Description of failure______________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________...
- Page 96 IMPORTANT SAUNDRIES AND THEIR REPAIR Description of failure______________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Causes __________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Repair carried out______________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Signature of the official of servicing firm User’s signature _________________________________________ ________________________ Place_____________________________ Date_______________________ ------------------------------------------------------------------------------------------------------------------------------------- IMPORTANT SAUNDRIES AND THEIR REPAIR Description of failure______________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________...
- Page 97 A00255xx A00173xx A00150xx...
- Page 98 A00150xx A00006xx A00255xx...
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