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Flow Proportional Control, Residual Control, Compound Loop Control
Model 7009......................................................................................................................10 to 500 PPD
Model 7010....................................................................................................................1000/2000 PPD
As population increases, municipal water and wastewater
treatment facilities must also increase in size in order to supply
and treat the greater demand for water. As the plants increase
in size, so do the distribution and piping systems carrying this
water to and from the population. These piping systems cover
many, many miles making it difficult to maintain suitable
disinfection and stable residuals using manual chlorine and
sulfur dioxide gas feed systems.
1. All software including design, appearance, algorithms, and source
codes are copyrighted and owned by Chlorinators Incorporated.
2. The entire contents of this manual MUST be read and under-
stood prior to installing and operating this equipment.
3. DO NOT discard this instruction manual upon completion of the
installation as this manual contains information essential to the
safe handling, operation, and maintenance of this equipment.
1. This equipment is suitable for use only with the gases specified.
DO NOT USE THIS EQUIPMENT WITH OTHER GASES. Such
use can result in failures having hazardous consequences.
2. This equipment is designed FOR VACUUM SERVICE ONLY.
3. To insure proper and safe operation of this equipment, use only
REGAL parts. The use of non-REGAL parts can result in equip-
ment failures having hazardous consequences and voids the
REGAL warranty and insurance coverage.
4. Maintenance should be performed by competent personnel
familiar with this type of equipment, such as Chlorinators
Incorporated themselves.
5. It is essential that all external wiring be done exactly as shown
on the wiring diagrams depicted in this manual. Incorrect wiring
or improper grounding of this equipment WILL cause improper
operation and presents a safety hazard.
6. Field wiring MUST conform to national and local electrical codes.
www.regalchlorinators.com Email: regal@regalchlorinators.com
REGAL SMARTVALVE
Models 7009 and 7010
and Feed Forward Dechlorination
INTRODUCTION
IMPORTANT NOTES
WARNINGS
1044 SE Dixie Cutoff Road, Stuart, Florida 34994 USA
Phone: (772) 288-4854 Fax: (772) 287-3238
The REGAL SMARTVALVES™ discussed in this bulletin
solve the problem whenever varying water flows and/or
varying water quality need to be controlled accurately and
automatically providing the correct ratio of chemical to
water at all times. NO WASTED CHEMICAL. These REGAL
SMARTVALVES include an integral dedicated controller which
can be configured for Flow Proportional, Residual, Compound
Loop or Feed Forward Dechlorination control schemes.
4. Additional instruction manuals are available at nominal cost
from Chlorinators Incorporated.
5. Plastic pipe or tubing connector fittings may be broken or
damaged if tightened excessively. HAND TIGHTEN ONLY.
6. For optimum operation, the installation should be indoors so
that the minimum and maximum temperature limitations as
listed in the "TECHNICAL SPECIFICATIONS" section of this
manual are not exceeded.
7. DISCONNECT POWER BEFORE removing the cover or
servicing this equipment.
8. ALWAYS make sure that the cover is in place and securely
fastened to prevent the entry of moisture, water, or corrosive
gases and also to eliminate the potential for electric shock.
9. Any equipment powered by AC line voltage presents a potential
shock hazard. Installation and servicing of this equipment
should only be attempted by qualified electronics technicians.
10. This non-metallic enclosure DOES NOT automatically provide
grounding between the conduit connections. Grounding MUST
be provided as part of the installation.
11. Damage to the circuit boards or internal components incurred
by drilling the enclosure for field wiring or connecting power
lines to low voltage signal terminals voids the warranty.
12. Changing parameter settings and selections WILL affect the
operation of this equipment. If unsure, consult Chlorinators
Incorporated BEFORE changing parameters or selections.
INSTRUCTION BULLETIN 17009/17010

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Summary of Contents for Regal SMARTVALVES

  • Page 1 3. To insure proper and safe operation of this equipment, use only 9. Any equipment powered by AC line voltage presents a potential REGAL parts. The use of non-REGAL parts can result in equip- shock hazard. Installation and servicing of this equipment ment failures having hazardous consequences and voids the should only be attempted by qualified electronics technicians.
  • Page 2 Chlorinators Incorporated (hereinafter called “C.I.”) sets forth the following warranties with respect to its REGAL Series persons, or claims of any kind by a third party 7000 SMARTVALVE™. This warranty does not apply to the or property damage or loss of business or purchase of spare parts or other services performed by C.I.
  • Page 3 7. Do not use wrenches larger than the standard cylinder/container wrench (approximately 8˝ long) and DO NOT hit the wrench REGAL Registration Card with a heavy object to open or close the valve. 8. Do not reuse lead gaskets. They may not seal properly thereby permitting the release of gas.
  • Page 4: Table Of Contents

    CONTENTS INTRODUCTION INSTALLATION A) Flow Proportional Control A) Location of Components B) Pipes, Tubing and Fittings B) Residual Only Control C) Compound Loop Control C) Electrical Interconnections D) Feed Forward Dechlorination E) Chloramination GENERAL INFORMATION PRIOR TO START-UP 2.0 DESIGN AND INSTALLATION CONSIDERATIONS ENGINEERING MODE A) The Importance of Mixing...
  • Page 5 DRAWINGS AND PARTS LIST Drawing No. 1 Typical Installation of Flow Proportional Control Drawing No. 2 Typical Installation of Residual Only Control Drawing No. 3 Typical Installation of Compound Loop Control Drawing No. 4 Typical Installation of Feed Forward Dechlorination Drawing No.
  • Page 6: Introduction

    MANUAL MUST BE READ AND UNDERSTOOD PRIOR (See Drawing No. 4) TO INSTALLATION, STARTUP, AND OPERATION OF In this control scheme, two SMARTVALVES are used; one to THIS EQUIPMENT. ALSO, DO NOT DISCARD THIS feed chlorine to disinfect the water; and one to feed sulfur dioxide...
  • Page 7: Installation

    Use the following guideline to properly size the system components. installation should be indoors so that temperature limitations 1) The REGAL Gas Feed System should be sized so the are not exceeded. SEE SPECIFICATIONS. average gas feed rate falls within the middle third of the system’s capacity (maximum feed rate).
  • Page 8: B) Pipes, Tubing And Fittings

    C) ELECTRICAL INTERCONNECTIONS (See Drawing Nos. 7 and 8) All REGAL SMARTVALVES from 10 to 500 PPD are furnished with appropriate size connectors to match the capacity of the gas feed 1) It is essential that all external wiring be done exactly as system.
  • Page 9: Engineering Mode

    The TOP LINE of the screen will then display: FLOW------% 2) CAL AIN1 (FLOW) MANL, which represents the water flow in percentage and also CALIBRATE ANALOG INPUT NO. 1 is for the Water indicates the SMARTVALVE is set for Manual (MANL) Flow Meter Input.
  • Page 10: C) To Exit The Engineering Mode

    9) FAIL OPERATION 6.0 CONFIGURATION MODE FAIL OPERATION allows the user to choose how the SMARTVALVE will respond to a loss of the analog input The Configuration Mode is used to set the basic valve signal(s). Selections are HOLD or DROP. HOLD will parameters.
  • Page 11 CONFIGURATION PARAMETERS CONTROL SCHEMES* PARAMETER DESCRIPTION AND SETTINGS 1) FLOW UNITS The Water FLOW UNITS are available in % (percent), GPM (gallons per minute), MGD (million gallons per day), L/s (liters per second), m3s (cubic meters per second), and m3d (cubic meters per day). Factory set in %.
  • Page 12 CONFIGURATION PARAMETERS CONTROL SCHEMES* PARAMETER DESCRIPTION AND SETTINGS 9) SP1 MODE SET POINT ONE MODE refers to the first of THREE available alarm Set Points. The Set Point Mode is used to activate alarm devices (if desired) and designate what condition the alarm represents.
  • Page 13: C) To Exit The Configuration Mode

    9) Linearization is now complete. Press ESC (escape) READ THE CENTER OF THE BALL FLOAT. which accepts the Linearization and returns you to the IMPORTANT: The REGAL 7500 Remote Meter Panel MUST Engineering parameter, CAL VALVE. Press ESC be configured for AUTOMATIC control.
  • Page 14 CONTROL PARAMETERS CONTROL SCHEMES* PARAMETER DESCRIPTION 1) RES CTRL GAIN Residual Control Gain establishes how aggressively the controller responds when making corrections to maintain the residual Set Point level. The higher the gain is set, the larger and more frequent the corrective action will be. Too high a setting may lead to excess “up and down”...
  • Page 15: C) Setting The Lag Time

    Each of the four Control Schemes available for the Model 7009 button, then press the MENU button. Press SP (set and 7010 SMARTVALVES has separate OPERATIONAL point), scroll UP or DOWN to the preferred set point MODE PARAMETERS and settings which are explained value, then press ENT (enter) to accept.
  • Page 16: A) Flow Proportional Control

    4) Fully Manual – To temporarily bypass the SMARTVALVE C) COMPOUND LOOP CONTROL entirely, use the remote meter rate valve assembly. Compound Loop Control provides the option to monitor either NOTE: The remote meter rate valve assembly MUST the water FLOW rate or the residual level (RES) on the TOP first be changed to manual operation.
  • Page 17: Maintenance

    6) If values do not match, use the UP and DOWN buttons 9.0 MAINTENANCE until the VOM displays 20.0 mA. Then press ENTER to accept. Calibration is complete. A) CALIBRATING THE ANALOG INPUT(S 7) Press ESC (escape) to return to the Engineering IMPORTANT: The preferred Flow and/or Residual Units parameters list.
  • Page 18: Specifications

    10.0 SPECIFICATIONS Maximum Gas Feed: Relays: 10-2000 PPD for Chlorine Three (3) each, 10A 250 VAC 10-500 PPD for Sulfur Dioxide Calibration Accuracy: ±0.25% from zero Power Requirements: Field selectable 115/230 VAC ±15%, Single Phase Speed of Response: Operating frequency 50/60 Hz Variable and field selectable between 0.5 and 10.0 seconds per revolution of motor Fusing:...
  • Page 19 DRAWING NO. 1 — TYPICAL INSTALLATION Flow Proportional Control System...
  • Page 20 DRAWING NO. 2 — TYPICAL INSTALLATION Residual Only Control System...
  • Page 21 DRAWING NO. 3 — TYPICAL INSTALLATION Compound Loop Control System...
  • Page 22 DRAWING NO. 4 — TYPICAL INSTALLATION Compound Loop Control Chlorination System with Feed Forward Dechlorination...
  • Page 23 DRAWING NO. 5 — TYPICAL INSTALLATION Automatic Gas Feed System for Chloramination...
  • Page 24 DRAWING NO. 6 — SMARTVALVE™ INSTALLATION to Provide BOTH Manual and Automatic Operation...
  • Page 25 VAC, 50/60Hz, single phase incoming power supplies. DRAWING NO. 8 — INSTRUCTIONS FOR USING TERMINAL STRIPS Located in Junction Boxes of the REGAL SMARTVALVE™ Spring-loaded clamps to hold wires in place Place the blade of a small screwdriver (such as...
  • Page 26 DRAWING NO. 9 — ENGINEERING DATA SHEET Series 7000 SMARTVALVE™ Dimensions SM RTV LVE 7500 REMOTE METER PANEL DIMENSIONS = INCHES [mm]...
  • Page 27 DRAWING NO. 10 — USE OF EXTERNAL SURGE SUPPRESSORS Consult manufacturer of surge suppressor for installation and wiring specifications SM RTV LVE IMPORTANT: Mount Suppressor within two feet of SMARTVALVE External Surge Protection Device (Typ.) (BY OTHERS) 120/240 VAC 4-20mA Residual Input Signal 4-20mA Flow Input Signal To Main Panel Electrical Ground Local Ground with Grounding Rod...
  • Page 28 DRAWING NO. 11 — DISPLAY CIRCUIT BOARD Part Number 7070 NOTE: All wiring connections to this circuit board are made at the factory prior to shipment. See Drawing No. 3 for “Field Wiring.” POWER/RELAY CIRCUIT BOARD Part Number 7071 NOTE: All wiring connections to this circuit board are made at the factory prior...
  • Page 29 DRAWING NO. 12 — CONTROL VALVE ASSEMBLY for 10 to 500 PPD (Part Number 7003) Part No. Quantity Description 7100 Yoke 7101 Top Body 7103 Bottom Body 7105 Valve Plug (PPD) 7107 Valve Seat 7109 Lead Screw 7110 Nut Plate (not shown) 7111 Standoff 7112...
  • Page 30 DRAWING NO. 13 — CONTROL VALVE ASSEMBLY for 1000/2000 PPD (Part Number 7004) Part No. Quantity Description 7100 Yoke 7102 Top Body 7104 Bottom Body 7106 Valve Plug 7108 Valve Seat 7109 Lead Screw 7110 Nut Plate 7111 Standoff 7112 Mounting Plate 7113 Indicator Screw...
  • Page 31 DRAWING NO. 14 — 7500 REMOTE METER PANEL ASSEMBLY for 10 to 500 PPD Systems for CL and SO only Ref. No. Part No. Quantity Description See chart Meter Type Assembly 10 PPD 25 PPD 50 PPD 100 PPD 250 PPD 500 PPD 7502 Base Plate...
  • Page 32 DRAWING NO. 15 — REMOTE METER PANEL ASSEMBLY for 1000/2000 PPD Systems Part No. Quantity Description Ref. No. RV-825 Rate Valve Plug Assembly 1000/2000 PPD (20/40 Kg/Hr) (For Manual control only) S-803 Rate Valve Stem Seal RV-810 Rate Valve Seat Block MS-21 1"...
  • Page 33 DRAWING NO. 16 — SIGNAL CONNECTION SCHEME When Flowmeter and Analyzer Provide Analog Loop Power Water Flow Residual Recorder Recorder Flow 4-20mA Current Loop Junction Box (left side) for Model 7009 SMARTVALVE Residual 4-20mA Current Loop Residual Water Flowmeter/Transmitter Analyzer...
  • Page 34 DRAWING NO. 17 — SIGNAL CONNECTION SCHEME When Flowmeter and Analyzer DO NOT Provide Analog Loop Power Water Flow Residual Recorder Recorder Flow 4-20mA Current Loop Junction Box (left side) for Model 7009 SMARTVALVE Remote DC Power Residual 4-20mA Current Loop Water Residual Analyzer...
  • Page 35 DRAWING NO. 18 — DOSAGE EXPLANATION CHLORINE FEED RATE (100%) 500 PPD (90%) 450 PPD (80%) 400 PPD (70%) 350 PPD (60%) 300 PPD (50%) 250 PPD (40%) 200 PPD (30%) 150 PPD (20%) 100 PPD (10%) 50 PPD (0%) 0 PPD 0 MGD 2.5 MGD...
  • Page 36 1044 SE Dixie Cutoff Road, Stuart, Florida 34994 USA Phone: (772) 288-4854 • Fax: (772) 287-3238 • www.regalchlorinators.com • Email: regal@regalchlorinators.com Copyright 2014 Chlorinators Incorporated Printed in U.S.A. Pub. No. 0914-2...

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