Regal Smartvalve 7001 Instruction Bulletin

Flow proportional control, 10 to 500 ppd, 1000/2000 ppd

Advertisement

Model 7001......................................................................Flow Proportional Control (10 to 500 PPD)
Model 7006....................................................................Flow Proportional Control (1000/2000 PPD)
As population increases, municipal water and wastewater
treatment facilities must also increase in size in order to supply
and treat the greater demand for water. As the plants increase
in size, so do the distribution and piping systems carrying this
water to and from the population. These piping systems cover
many, many miles making it difficult to maintain suitable
disinfection and stable residuals using manual chlorine,
sulfur dioxide and ammonia gas feed systems.
1. All software including design, appearance, algorithms, and source
codes are copyrighted and owned by Chlorinators Incorporated.
2. The entire contents of this manual MUST be read and under-
stood prior to installing and operating this equipment.
3. DO NOT discard this instruction manual upon completion of the
installa tion as this manual contains information essential to the
safe handling, operation, and maintenance of this equipment.
1. This equipment is suitable for use only with the gases specified.
DO NOT USE THIS EQUIPMENT WITH OTHER GASES. Such
use can result in failures having hazardous consequences.
2. This equipment is designed FOR VACUUM SERVICE ONLY.
3. To insure proper and safe operation of this equipment, use only
REGAL parts. The use of non-REGAL parts can result in equip-
ment failures having hazardous consequences and voids the
REGAL warranty and insurance coverage.
4. Maintenance should be performed by competent personnel
familiar with this type of equipment, such as Chlorinators
Incorporated themselves.
5. It is essential that all external wiring be done exactly as shown
on the wiring diagrams depicted in this manual. Incorrect wiring
or improper grounding of this equipment WILL cause improper
operation and presents a safety hazard.
6. Field wiring MUST conform to national and local electrical codes.
www.regalchlorinators.com Email: regal@regalchlorinators.com
REGAL SMARTVALVE
Models 7001 and 7006
Flow Proportional Control
INTRODUCTION
IMPORTANT NOTES
WARNINGS
1044 SE Dixie Cutoff Road, Stuart, Florida 34994 USA
Phone: (772) 288-4854 Fax: (772) 287-3238
The REGAL SMARTVALVES™ discussed in this bulletin solve
the problem whenever varying water flow needs to be
controlled accurately (and automatically) to provide the
correct ratio of chemical to water at all times. NO WASTED
CHEMICAL.
4. Additional instruction manuals are available at nominal cost
from Chlorinators Incorporated.
5. Plastic pipe or tubing connector fittings may be broken or
damaged if tightened excessively. HAND TIGHTEN ONLY.
6. For optimum operation, the installation should be indoors so
that the minimum and maximum temperature limitations as
listed in the "TECHNICAL SPECIFICATIONS" section of this
manual are not exceeded.
7. DISCONNECT POWER BEFORE removing the cover or
servicing this equipment.
8. ALWAYS make sure that the cover is in place and securely
fastened to prevent the entry of moisture, water, or corrosive
gases and also to eliminate the potential for electric shock.
9. Any equipment powered by AC line voltage presents a potential
shock hazard. Installation and servicing of this equipment
should only be attempted by qualified electronics technicians.
10. This non-metallic enclosure DOES NOT automatically provide
grounding between the conduit connections. Grounding MUST
be provided as part of the installation.
11. Damage to the circuit boards or internal components incurred
by drilling the enclosure for field wiring or connecting power
lines to low voltage signal terminals voids the warranty.
12. Changing parameter settings and selections WILL affect the
operation of this equipment. If unsure, consult Chlorinators
Incorporated BEFORE changing parameters or selections.
INSTRUCTION BULLETIN 17000

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Smartvalve 7001 and is the answer not in the manual?

Questions and answers

Summary of Contents for Regal Smartvalve 7001

  • Page 1 3. To insure proper and safe operation of this equipment, use only 9. Any equipment powered by AC line voltage presents a potential REGAL parts. The use of non-REGAL parts can result in equip- shock hazard. Installation and servicing of this equipment ment failures having hazardous consequences and voids the should only be attempted by qualified electronics technicians.
  • Page 2 Chlorinators Incorporated (hereinafter called “C.I.”) sets forth the follow ing warranties with respect to its REGAL Series persons, or claims of any kind by a third party 7000 SMARTVALVE™. This war ranty does not apply to the or property damage or loss of business or purchase of spare parts or other services performed by C.I.
  • Page 3 7. Do not use wrenches larger than the standard cylinder/container wrench (approximately 8˝ long) and DO NOT hit the wrench REGAL Registration Card with a heavy object to open or close the valve. 8. Do not reuse lead gaskets. They may not seal properly thereby permitting the release of gas.
  • Page 4: Table Of Contents

    CONTENTS INTRODUCTION GENERAL INFORMATION PRIOR TO START-UP A) The Importance of Mixing B) The Importance of Proper Sizing of System Components ENGINEERING MODE C) Transient Voltage Surge Suppression A) To Enter the Engineering Mode B) Engineering Parameters INSTALLATION C) To Exit the Engineering Mode A) Location of Components B) Pipes, Tubing and Fittings CONFIGURATION MODE...
  • Page 5 Typical Installation of Flow Proportional Control Drawing No. 2 SMARTVALVE Installation to Provide Both Manual and Automatic Operation Drawing No. 3 Using REGAL Terminal Strips Terminal Strips located in SMARTVALVE Junction Boxes Drawing No. 4 Terminal Strip Designations Drawing No. 5 Display Circuit Board (Part No.
  • Page 6: Introduction

    REGAL Series 7000 SMARTVALVES are used to AUTOMATICALLY lines. The analog signal lines for flow inputs and residual regulate the feed rate of a REGAL gas dispensing system. The analyzer inputs should provide a voltage clamp at a maximum Models (7001 and 7006) covered in this manual are used of 12 volts.
  • Page 7 NOTES: 1) The inlet fitting of the SMARTVALVE can be rotated, if All REGAL SMARTVALVES from 10 to 500 PPD are furnished necessary, on 90 degree centers for proper alignment of with appropriate size connectors to match the capacity of the the vacuum fitting with the other system components.
  • Page 8: General Information Prior To Start-Up

    3.0 GENERAL INFORMATION PRIOR ENGINEERING MODE TO START-UP NOTE: The keypad buttons will sometimes be referred to in left to right numerical order (#1, #2, #3, #4) for easy reference. IMPORTANT: Once installation is complete and BEFORE AC power is applied to the SMARTVALVE, make sure the A) TO ENTER THE ENGINEERING MODE internal power switch located on the 7071 Power Supply 1) Simultaneously press and hold the #3 and #4 keypad...
  • Page 9: C) To Exit The Engineering Mode

    5) VALVE SPEED 5.0 CONFIGURATION MODE VALVE SPEED allows the user to vary the speed of the SMARTVALVE stepper motor as it moves the position IMPORTANT: Once all Engineering parameter settings of the Valve Plug to adjust the Gas Feed Rate. The have been confirmed, proceed directly to the next section selections refer to seconds per revolution.
  • Page 10: B) Configuration Parameters

    B) CONFIGURATION PARAMETERS PARAMETER DESCRIPTION AND SETTINGS 1) FLOW UNITS The Water FLOW UNITS are available in % (percent), GPM (gallons per minute), MGD (million gallons per day), L/s (liters per second), m3s (cubic meters per second), and m3d (cubic meters per day). Factory set in %.
  • Page 11: C) To Exit The Configuration Mode

    THE CENTER OF THE BALL FLOAT. open to the third linearization point representing 50% of the valve’s capacity. e.g.- 50% of a 50 PPD system IMPORTANT: The REGAL 7500 Remote Meter Panel MUST equals 25 PPD. be configured for AUTOMATIC control.
  • Page 12: Operational Mode

    B) AUTOMATIC OPERATION 7.0 OPERATIONAL MODE The Dosage and Alarm Set Point(s) are the only operational parameters for Flow Proportional Control. The SMARTVALVE may be set to operate either automatically (AUTO) or manually (MANL), as needed. While in the Operational 1) DOSAGE –...
  • Page 13: Maintenance

    C) SETTING MECHANICAL ZERO 8.0 MAINTENANCE (See Drawing No. 8 for Model 7001 or No. 9 for Model 7006). The mechanical zero valve plug position has been set at the A) CALIBRATING THE ANALOG INPUT factory and should not need resetting unless the SMARTVALVE is being serviced or a change in the system capacity is neces- IMPORTANT: The preferred Flow and/or Residual Units sary.
  • Page 14: Specifications

    9.0 SPECIFICATIONS Maximum Gas Feed: Environmental Limits: 10-2000 PPD for Chlorine 32 to 120°F (0 to 50°C) 10-500 PPD for Sulfur Dioxide Calibration Accuracy: Power Requirements: ±0.25% from zero Field selectable 115/230 VAC ±15%, Single Phase Operating frequency 50/60 Hz Speed of Response: Variable and field selectable between 0.5 and 10.0 seconds Fusing:...
  • Page 15 DRAWING NO. 1 — TYPICAL INSTALLATION Flow Proportional Control System...
  • Page 16 DRAWING NO. 2 — SMARTVALVE™ INSTALLATION to Provide BOTH Manual and Automatic Operation...
  • Page 17 SCREWDRIVER SLOTS USED TO OPEN WIRE CLAMPS Place the blade of a small screwdriver (such as the rate valve tool supplied with your REGAL chlorinator system) into the slot and tilt the screwdriver in the direction of the terminal number. This will open the clamp and allow the wire to be inserted. Remove the screwdriver and the...
  • Page 18 DRAWING NO. 4 — TERMINAL STRIP DESIGNATIONS Flow Proportional Control Models 7001 and 7006 SMARTVALVE RIGHT SIDE JUNCTION BOX LEFT SIDE JUNCTION BOX 1 - “L”- See Note 1 1 - Flow Signal Input (Pos) 2 - “N” - See Note 1 2 - Flow Signal Input (Neg) 3 - Ground - See Note 1 3 - Flow Signal Input (Shield)
  • Page 19 DRAWING NO. 5 — DISPLAY CIRCUIT BOARD Part Number 7070 NOTE: All wiring connections to this circuit board are made at the factory prior to shipment. See Drawing No. 4 for “Field Wiring.”...
  • Page 20 DRAWING NO. 6 — POWER/RELAY CIRCUIT BOARD Part Number 7071 NOTE: All wiring connections to this circuit board are made at the factory prior to shipment. See Drawing No. 4 for “Field Wiring.”...
  • Page 21 DRAWING NO. 7 — USE OF EXTERNAL SURGE SUPPRESSORS Consult manufacturer of surge suppressor for installation and wiring specifics SMARTVALVE IMPORTANT: MOUNT SUPPRESSOR WITHIN TWO FEET OF SMARTVALVE External Surge Protection Device (Typ.) (BY OTHERS) 120/240 VAC 4-20 mA Flow Input Signal To Main Panel Electrical Ground Local Ground with Grounding Rod...
  • Page 22 DRAWING NO. 8 — CONTROL VALVE ASSEMBLY Part Number 7003 - 10 to 500 PPD Part No. Quantity Description 7100 Yoke 7101 Top Body 7103 Bottom Body 7105 Valve Plug (PPD) 7107 Valve Seat 7109 Lead Screw 7110 Nut Plate (not shown) 7111 Standoff 7112...
  • Page 23 DRAWING NO. 9 — CONTROL VALVE ASSEMBLY Part Number 7004 - 1000/2000 PPD Part No. Quantity Description 7100 Yoke 7102 Top Body 7104 Bottom Body 7106 Valve Plug 7108 Valve Seat 7109 Lead Screw 7110 Nut Plate 7111 Standoff 7112 Mounting Plate 7113 Indicator Screw...
  • Page 24 DRAWING NO. 10 — ENGINEERING DATA SHEET Series 7000 SMARTVALVE™ Dimensions SMARTVALVE 7500 REMOTE METER PANEL DIMENSIONS = INCHES [mm]...
  • Page 25 DRAWING NO. 11 — 7500 REMOTE METER PANEL ASSEMBLY For 10/ to 500 PPD Systems Ref No Part No. Quantity Description 10 PPD 25 PPD 50 PPD 100 PPD 250 PPD 500 PPD (200 (500 (900 (1900 (5000 gms/hr) gms/hr) gms/hr) gms/hr) gms/hr)
  • Page 26 DRAWING NO. 12 — REMOTE METER PANEL ASSEMBLY For 1000/2000 PPD Systems Ref. No. Part No. Quantity Description RV-825 Rate Valve Plug Assembly 1000/2000 PPD (20/40 Kg/Hr) (For Manual control only) S-803 Rate Valve Stem Seal RV-810 Rate Valve Seat Block MS-21 1"...
  • Page 27 DRAWING NO. 13 — DOSAGE EXPLANATION CHLORINE FEED RATE (100%) 500 PPD (90%) 450 PPD (80%) 400 PPD (70%) 350 PPD (60%) 300 PPD (50%) 250 PPD (40%) 200 PPD (30%) 150 PPD (20%) 100 PPD (10%) 50 PPD (0%) 0 PPD 0 MGD 2.5 MGD...
  • Page 28 1044 SE Dixie Cutoff Road, Stuart, Florida 34994 USA Phone: (772) 288-4854 • Fax: (772) 287-3238 • www.regalchlorinators.com • Email: regal@regalchlorinators.com Copyright 2019 Chlorinators Incorporated Printed in U.S.A. Pub. No. 0919-3...

This manual is also suitable for:

Smartvalve 7006

Table of Contents