Related Manuals for Alfa Network SVAROG 85 PLASMA
Summary of Contents for Alfa Network SVAROG 85 PLASMA
- Page 1 PLASMA CUTTING MACHINE SVAROG 85 PLASMA SVAROG 85 PLASMA CNC OPERATING MANUAL ALFA IN a.s © www.alfain.eu SVAROG 85 PLASMA SYN (CNC) manual EN 07...
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Page 2: Table Of Contents
2/32 CONTENT INTRODUCTION ..................3 SAFETY ....................4 General requirements ..................4 Protective equipment ..................4 Risks - overview .................... 4 Prohibited activities ..................6 CONDITIONS OF USE ................6 TECHNICAL DATA ................... 7 Torchs ......................8 Cutting parameters ..................8 Operation on the power generator .............. -
Page 3: Introduction
ALFA IN a.s. Thank you for purchasing our product and we believe that you will be satisfied with our machine. The SVAROG 85 PLASMA CNC machine is designed for cutting metals on the basis of modern technology of material cutting by means of a thin jet of plasma gas. -
Page 4: Safety
4/32 2. SAFETY General requirements 1. The machine may only be operated by a worker who is thoroughly familiar with the issue of plasma cutting and who has received appropriate training. 2. Disconnect the device from the mains before any work on the electrical part, removal of the cover or cleaning. - Page 5 5/32 Note The machine torch cannot be used for versions without CNC! Note 1. It is forbidden to operate a machine with damaged insulation of the cutting torch or supply cable. 2. Never operate the machine taken down or damaged covers. 3.
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Page 6: Prohibited Activities
6/32 Exceeding the concentration of these gases above the values given by hygienic standards can cause damage to health, especially with prolonged exposure. Workplaces must be well ventilated and equipped with an effective extraction system. In addition, a breathing mask must be used when cutting material where particularly hazardous fumes are generated. -
Page 7: Technical Data
7/32 mains plug) may only be carried out by an authorized person. SVAROG 85 PLASMA is designed for mains voltage 3x400 V. The mains voltage and power input must correspond to the mains plug. For the cutting machine, it is necessary to perform a periodic inspection once every 6/12 months by an authorized employee –... -
Page 8: Torchs
8/32 Dimensions (w x l x h) 378 x 696 x 619 Weight 39,6 Efficiency Input power in idle mode P °C -10 ÷ +40 Ambient temperature Relative humidity Altitude above the see level max. 1000 m DC – (Duty Cycle) load time. The parameter specifies the time of the ten-minute interval as a percentage (at surrounding temperature and machine temperature C), during which the thermal protection of the machine or the circuit breaker does not switch off the cutting process. -
Page 9: Operation On The Power Generator
9/32 ** Cutting process whereby the plasma is set to the current equal to 100% of duty cycle and a good cut quality is achieved at a relatively good speed. *** Cutting process whereby the plasma is set to the maximum cutting current and an acceptable cut quality is achieved. -
Page 10: Connection To The Central Air Distribution System
10/32 6. The compressor intake should be fitted with an efficient intake air filter, especially for mobile compressors when operating in dusty environments. Caution Some compressors have a built-in pressure air mixer at the outlet. Under no circumstances must the plasma cutter be connected to this outlet! This would contaminate the entire pneumatic system and could damage the torch. -
Page 11: Pre-Set Water Separator And Air Filter For Svarog Plasma
11/32 Pre-set Water Separator and Air Filter for SVAROG PLASMA To achieve high quality cutting and to avoid serious malfunctions on the torch, it is strongly recommended that a water separator or at least a filter is always included in the water supply. Fig. -
Page 12: Description Of Machine And Functions
12/32 5. DESCRIPTION OF MACHINE AND FUNCTIONS Main parts Fig. 2 Main parts of the machine, front and rear view Pos. Description Quick connector - earthing cable Connector - remote control (CNC version only) Connector - torch Control panel Cleaner Air connection Network cable Main switch... -
Page 13: Control Panel
13/32 Control panel Fig. 3 Control panel Pos. Icon Description Encoder with button Display with overal icon layout Cuttin current • Always active after switching on the machine Gas test • active when encoder V1 is pressed for 5 sec •... - Page 14 14/32 turning the encoder V1 • Exit the gas test by briefly pressing encoder V1 Pressure Cutting solid material Cutting of perforated material Grooving Change of units Display brightness 1 - 10 Current voltage • this value cannot be changed Consumable catalogue •...
- Page 15 15/32 Automatic/manual pressure setting mode selector. selector switches between automatic and manual mode. • If the torch is not recognised, the machine will be only in the manual mode. AUTO mode cannot be selected. • AUTO mode is the default mode if the torch is recognised.
- Page 16 16/32 The consumable parts on the torch are complete Gas flow is active Remote current setting is active. The arc is active There is tension on the arc The S mark indicates that the machine and torch are suitable for operations in environments with an increased risk of electric shock in accordance with EN 60974-1...
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Page 17: Acessories
Cable koax. extension 6,0 m SV-105, SV-125 6 PIN 5872 Bevel Tolls PT 40, 60, SCP 60, TH-70,125 7175 Circle cutting attachment - set SVH-105,125 Fig. 5 5.0545 Cart SVAROG 85 Plasma Fig. 4 5.0508 Welding carriage P 80 5302 Air filter AT 1000 5304 Filter - set AT 1000 k SVAROG PLASMA S777c. -
Page 18: Hand Torch And Consumable Parts
18/32 Fig. 4 Carriage P 80 Fig. 5 Cart SVAROG 85 Plasma 7. HAND TORCH AND CONSUMABLE PARTS SV-FIT system The SV-FIT system allows great variability when using different ends of welding torches or allows to extend the torch length from the standard 6.7 m to 12.7 m by purchase. -
Page 19: Lifetime Of Consumable Parts
19/32 Fig. 6 SV-FIT system Fig. 7 Torches SVH witch long handles, SV-FIT system Lifetime of consumable parts The need to change consumables on your torch depends on the thickness of the material to be cut, the length of the cut, the air quality (presence of moisture, oil and dirt), the way the cut is started (side or puncture), the appropriate piercing height, cutting mode (solid material or perforated). -
Page 20: Names Of Svh Torch Parts
20/32 Names of SVH torch parts Nozzle Nozzle body Cutting tip Diffuser Electrode You can use the SUPERLONG NOZZLE SET for cutting in very hard-to-reach areas, Fig. 9. Hand torch SVH-105 and consumables Fig. 8 Hand torch SVH-105 Consumable parts CONSUMABLE PARTS STANDARD 20-70 A ALFA IN a.s ©... - Page 21 21/32 CONSUMABLE PARTS STANDARD 80-105 A CONSUMABLE PARTS EXTENDED 20-70 A CONSUMABLE PARTS EXTENDED 20-70 A CONSUMABLE PARTS GOUGING 20-70 A ALFA IN a.s © www.alfain.eu...
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Page 22: Superlong Nozzle
22/32 CONSUMABLE PARTS GOUGING 80-105 A Parts with * are mounted on the torch upon delivery. Starting kit 7192 Starting Kit for SVH-105 5832 Cutting tip 20-50A 5937 Cutting tip 70A 7000 Cutting tip 85A 5830 Electrode 7073 Nozzle 20-70A 7070 Nozzle body 20-70A 5936... -
Page 23: Bevel Tools And Circle Cutting
23/32 7167 Nozzle ejector 5936 Diffuser (bal.2) Bevel tools and circle cutting Fig. 10 Bevel tools and circle cutting 5872 Bevel tools Circle cutting – set SVH-105,125 7175 Single-use cartridges 7284 Cartridge SVH-105 45A Hand 7285 Cartridge SVH-105 70A Hand 7286 Cartridge SVH-105 85A Hand 7287... -
Page 24: Machine Commissioning
24/32 7294 Cartridge gouging SVH-105 105A 7299 Cartridge SVH-105 40/70A FLATCUT 7300 Cartridge SVH-105 80/105AA FLATCUT 8. MACHINE COMMISSIONING The commissioning of the machine must be in accordance with the technical data and operating conditions. Caution The machine may only be operated by properly trained persons. -
Page 25: Hand Cutting
25/32 9. HAND CUTTING 1. Pressing the torch button ignites the pilot arc. The torch must then be immediately attached to the material to be cut. At this point, the main arc between the torch and the material being cut starts to burn. 2. -
Page 26: Causes Of Poor Quality Cuts
The use of the filter and separator built into the SVAROG 85 PLASMA as the only air treatment stage is totally inadequate. In cases where the compressor draws in air with high humidity, which... -
Page 27: Machine Cnc Cutting
27/32 4. Poor electrical contact between the grounding clamp and the material. Notice If the cutting arc does not penetrate the material perfectly, the splashing material clogs the torch cutting tip and reduces its service life. The cutting arc is unstable, goes out and "shoots" 1. -
Page 28: Torch Wiring Diagram
28/32 11. TORCH WIRING DIAGRAM TORCH Pilot arc Pilot arc Safety Safety 12. MAINTENANCE 1. Great care must be taken with the torch. When cutting the material, it blasts off molten material that contaminates the inside of the torch. The plasma torch should be maintained regularly and worn parts should be replaced in time. -
Page 29: Error Messages
29/32 direct hit of compressed air from a short distance OPERATIONAL SAFETY CHECK ACCORDING TO EN 60 971-1 The prescribed test operations, procedures and required documentation are listed in EN 60974-4. 13. ERROR MESSAGES Error messages appear on the machine display. At the same time, a QR code is displayed, which allows you to open the legend of error messages on mobile phones. -
Page 30: Service
30/32 The torch button was pressed during start-up. QR code It is necessary to restart the machine. 14. SERVICE Provision of a guarantee 1. The warranty includes the responsibility for the fact that the delivered machine has the characteristics specified in the binding technical conditions and standards at the time of delivery and during the warranty period. -
Page 31: Warranty And Post-Warranty Repairs
31/32 manufacturer or dealer. If a defective part is replaced during warranty repair, ownership of the defective part passes to the manufacturer. The warranty certificate is the proof of purchase (invoice) with the serial number of the product or the warranty certificate on the last page of this manual. -
Page 32: Warranty Letter
32/32 16. WARRANTY LETTER As a warranty list serves proof of purchase (invoice) on which is the serial number of the machine, eventually a warranty list below, which is filled in by an authorized dealer. Serial number: Day, month (written in words) and year of sale: Stamp and dealer signature: ALFA IN a.s ©...
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