Related Manuals for Alfa Network SVAROG 125 PLASMA
Summary of Contents for Alfa Network SVAROG 125 PLASMA
- Page 1 CUTTING MACHINE SVAROG 125 PLASMA SVAROG 125 PLASMA CNC OPERATING AND MAINTENANCE INSTRUCTIONS ALFA IN a.s © www.alfain.eu SVAROG 125 PLASMA (CNC) manual EN 01...
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Page 2: Table Of Contents
2/32 CONTENTS INTRODUCTION ..................3 WORK SAFETY ..................4 General requirements ..................4 Protective equipment ..................4 Risks - overview .................... 4 Prohibited activities ..................6 OPERATING CONDITIONS ..............6 Electromagnetic compatibility ................ 7 TECHNICAL DATA ................... 7 Torchs ......................8 Cutting parameters - SVH/SVS-160 torch (fine grain steel) ...... -
Page 3: Introduction
The machine is equipped with an eco-friendly "fan on demand" function. When cooling is not needed, the machine automatically switches off the fan. SVAROG 125 PLASMA is designed for quality cutting of materials up to a maximum thickness of 50 mm carbon steel (for more information see 4. -
Page 4: Work Safety
4/32 2. WORK SAFETY General requirements 1. The machine must only be operated by personnel thoroughly familiar with the plasma cutting of material and who have received the appropriate training. 2. The device must be disconnected from the mains before any electrical work, removal of the cover or cleaning. - Page 5 5/32 Notice Machine torch cannot be used for non-CNC versions! Notice 1. It is forbidden to operate the machine with damaged insulation of the torch or the supply cable. 2. Never operate the machine with dismantled or damaged covers. In addition to the risk of injury, cooling efficiency decreases and interference levels increase.
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Page 6: Prohibited Activities
9. All interventions in the el. equipment, as well as repairs (removal of the mains plug), may only be carried out by an authorised person. SVAROG 125 PLASMA is designed for a mains voltage of 3x400 V. The relevant mains voltage and input power must be matched to the mains plug. -
Page 7: Electromagnetic Compatibility
7/32 a. Through moisture and rain b. Mechanical damage c. Draughts and possible ventilation of neighbouring machines d. Excessive overloading - exceeding technical parameters e. Rough handling Electromagnetic compatibility The welding equipment is designed primarily for industrial premises in terms of suppression. -
Page 8: Torchs
8/32 Torches Max. inlet air pressure Working pressure (cutting, SVH/SVS 5,0 - 6,0 125/6,7-9m torch) Working pressure (grooving, SVH-125 4,0 - 4,5 6.7m torch) Air consumption at 125 A (SVH/SVS l/min 125/6,7-9m torch) Working pressure (cutting, SVH/SVS 5,0 - 6,0 160/6,7-9m torch) Working pressure (grooving, SVH-160 3,0 - 3, 5... -
Page 9: Operation On The Power Generator
9/32 m/min 12 mm 2,51 m/min 25 mm 0,76 Parameters were measured under test conditions on ALFATEC CNC tables, not necessarily the maximum values. * A burning process where the plasma is set to the maximum cutting current and good cut quality is achieved at a relatively high cutting speed. -
Page 10: Connection To The Central Air Distribution System
10/32 distribution system and may contain significant amounts of water that cannot be captured in the separators. As the air cools after it passes through the ducts, it may reach the dew point, causing water droplets to be expelled, which may be after the separator. The optimum size of the airbox is at least 100 litres. -
Page 11: Pre-Set Water Separator And Air Filter For Svarog Plasma
11/32 Pre-set Water Separator and Air Filter for SVAROG PLASMA To achieve high quality cutting and to avoid serious malfunctions on the torch, it is strongly recommended that a water separator or at least a filter is always included in the water supply. Fig. -
Page 12: Description Of Machine And Functions
12/32 5. DESCRIPTION OF MACHINE AND FUNCTIONS Main parts Fig. 2 Main machine parts, front and rear view Item. Description Quick coupler - earth cable 1 Connector - remote control (CNC version only) Connector - torch Control panel Separator Air connection Network cable Main switch ALFA IN a.s ©... -
Page 13: Control Panel
13/32 Control panel Fig. 3 Control panel Item. Icon Description Encoder with button Display with overall icon layout Cutting current always active when the machine is switched on change the value by turning the encoder V1 Gas test ... - Page 14 14/32 after 5 s of inactivity the machine switches back to the cutting current setting Cutting modes active after 2 short presses of encoder V1 change the mode by turning the encoder V1; the selection does not need to be confirmed, it is saved automatically ...
- Page 15 15/32 selection does not need to be confirmed, it is saved automatically after 5 s of inactivity the machine switches back to the cutting current setting Current voltage this value cannot be changed Manual/machine mode the icon is displayed according to the type of torch connected Active cutting input The consumable parts on the torch...
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Page 16: Machine Accessories
16/32 Read the operating instructions carefully before use. Attention - general danger. Remark: Switch between parameters/modes by pressing encoder V1. The active parameter/mode is highlighted in orange, when switching to another parameter/mode the original variable will be highlighted in grey and the new one in orange. -
Page 17: Hand Torch And Consumable Parts
17/32 zdroj odkazů. Chyba! 7175 Compass - set SVH-105,125 Nenalezen zdroj odkazů. Fig. 1 5302 Air filter AT 1000 5304 Set for filter AT 1000 to SVAROG PLASMA S777c. Barracuda S777C self-drying helmet Fig. 4 Trolley P 80 Fig. 5 SVAROG 105-125 Plasma trolley 7. -
Page 18: Lifetime Of Consumable Parts
18/32 Fig. 6 SV-FIT system Fig. 7 SVH torchs with long handles, SV-FIT system Lifetime of consumable parts The need to change consumable parts on your torch depends on the thickness of the material to be cut, the length of the cut, the air quality (presence of moisture, oil and dirt), the way the cut starts (from the side or through), the appropriate piercing height, the cutting mode (solid material or perforated). -
Page 19: How To Choose The Right Consumable Parts
19/32 tip first, with roughly half as much time and up to once as much time for the electrode. The service life of the SVH-160 torch consumable parts is approximately twice that of the SVH-125 torch. How to choose the right consumable parts All SVH-125 torch types use the same consumable parts which are protected, so the nozzles can be dragged over the material to be cut. - Page 20 20/32 CONSUMABLE PARTS 100-125 A CONSUMABLE PARTS 45-85 A CONSUMABLE PARTS PRECISION CUT 45 A CONSUMABLE PARTS EXTENDED 65-85 A ALFA IN a.s © www.alfain.eu...
- Page 21 21/32 CONSUMABLE PARTS EXTENDED 105-125 A GROOVING CONSUMABLES 65-85 A GROOVING CONSUMABLES 105-125 A START kit for SVH-125 torch 7113 START kit for SVH-160 torch Number of 5799 Cutting tip 105A 5800 Cutting tip 125A 5797 Cutting tip 65A 5798 Cutting tip 85A 5794 Electrode 45-125A...
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Page 22: Super Long Nozzle
22/32 SUPER LONG NOZZLE Fig. 9 Super long nozzle - consumable parts Torch consumables (see Fig. 6) 7174 Complete set super long 70A SVH-125 7166 Nozzle 20-70A 7163 Cutting tip 15-30A 7164 Cutting tip 45A 7165 Cutting tip 70A 7162 Ring A SVH 7173 Nozzle super long body... -
Page 23: Svh-160 Torch (Dz 100% = 125 A)
23/32 SVH-160 torch (DZ 100% = 125 A) CONSUMABLE PARTS 105-125 A CONSUMABLE PARTS 45-85 A ALFA IN a.s © www.alfain.eu... -
Page 24: Machine Commissioning
24/32 CONSUMABLE PARTS PRECISION CUT 45 A GROOVING CONSUMABLES 105-125 A START kit for SVH-160 torch 7332 START kit for SVH-160 torch Number of 7700 Machine nozzle 45-85 A 6023 Nozzle body 45-85A 6017 Cutting tip 45A 6018 Cutting tip 65A 6019 Cutting tip 85A 6021... -
Page 25: Hand Cutting
25/32 5. Use the quick connectors to connect the compressed air to the A6 connector on the back of the machine. 6. Set the pressure with encoder V1 to 5.5 bar for cutting and 4.8 bar for grooving. 7. When the A8 main switch is turned on, the display lights up. 8. - Page 26 The use of the filter and separator built into the SVAROG 125 PLASMA as the only air treatment stage is totally inadequate. In cases where the compressor draws in air with high...
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Page 27: Causes Of Poor Quality Cuts
ČSN EN 60974-7 Article 10.1.4. 6. The SVAROG 125 PLASMA must not be directly connected to a pressure source of more than 8.5 bar or to cylinders! Connection to such sources is only possible via a suitable pressure reducing valve that is tested for the appropriate inlet pressure and flow. -
Page 28: Machine Cnc Cutting
28/32 Notice If the electrode is burnt deeper than 1.5mm, it must be replaced. Max 15 Fig. 13 Fig. 14 Fig. 15 10. MACHINE CNC CUTTING See Appendices 1. Plasma SVS-160 machine torch - cutting data EN 2. Plasma SVS-125 machine torch - cutting data EN 3. -
Page 29: Error Messages
29/32 drawing). If they are dirty, they must be purged or the diffuser replaced. Poor condition of this part has a negative effect on the cutting quality and causes very strong interference that can cause the machine control electronics to crash or affect surrounding equipment. If the torch cable is damaged, it must be replaced immediately - there is a risk of electric shock! 2. -
Page 30: Service
30/32 The consumables in the torch did not separate during ignition, probably due to jamming. Check the consumables. No PFC connected. Call service +420 563 034 QR code 626. The mains voltage is above 460 V AC. Have QR code the power supply checked. -
Page 31: Warranty And Post-Warranty Repairs
31/32 and abnormal wear and tear caused by lack of care or neglect of even apparently insignificant defects, failure to fulfil the owner's obligations, inexperience or reduced ability, failure to comply with the regulations set out in the operating and maintenance instructions, use of the machine for purposes for which it is not intended, overloading of the machine, even if temporary. -
Page 32: Warranty Letter
32/32 EKOLAMP s.r.o. (under the producer registration number 06453/19-ECZ). This symbol on products or in accompanying documents means that used electrical and electronic products must not be added to normal municipal waste. The equipment must be disposed of at separate collection and take-back points of the company.
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