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Movex Zero ATP Pro 5336 Series Engineering Manual

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E N G I N E E R I N G M A N U A L
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Summary of Contents for Movex Zero ATP Pro 5336 Series

  • Page 1 E N G I N E E R I N G M A N U A L working in partership with...
  • Page 2 Any technical advice or review furnished by Movex® with respect to the use of products and components is given in good faith and without charge, and Movex®...
  • Page 3 Zero ATP® PRO | Table of contents INTRODUCTION ............................................VERSIONS ..............................................SPEED CALCULATION Mini motor version (standard) ..
  • Page 4 Zero ATP® PRO | Table of contents INSTALLATION WITH EXTERNAL TRANSMISSION ............................PERSONAL PROTECTIVE EQUIPMENT ..................................DO’S AND DON’TS ..........................................MAINTENANCE General maintenance instructions ....

  • Page 5: User-Friendliness

    Zero ATP® PRO | Introduction Compact design Smallest possible transfer ENSAT Side frame AISI 304 Side frame AISI 304 Chrome steel bearings Z16 drive sprockets with incorporate key Mini-motor or keyed shaft Unique design User-friendliness It solves traditional transfer plate issues. Easy installation and interchangeability.
  • Page 6 Zero ATP® PRO | Versions V E R S I O N A - W I T H M I N I M O T O R Length 80 mm Width Width Series *Material Width Version Width Width 5336 0006 5336 0009 5336...
  • Page 7 Zero ATP® PRO | Versions V E R S I O N B - W I T H K E Y E D S H A F T Length 80 mm Width Width Keyseat Keyseat Series *Material Width Version Width Width 5336 0006...

  • Page 8: Technical Specifications

    Zero ATP® PRO | Speed calculation M I N I M O T O R V E R S I O N ( S T A N D A R D ) Zero ATP® PRO version A is provided with the mini motor installed internally; this will make the Zero ATP® PRO compact and easy to be installed into new or exiting lines.
  • Page 9 Zero ATP® PRO | Speed Calculation E X T E R N A L M O T O R V E R S I O N ( P O W E R ) In case standard internal motor doesn’t let your line achieving required speed, more powerful versions can be used. Because of the small dimension of the Zero ATP®...
  • Page 10 Zero ATP® PRO | Speed calculation K E Y E D S H A F T V E R S I O N Zero ATP® PRO version B is provided with keyed shaft, which can be connected by using a custom motor with an adapter or with an external roller chain transmission.
  • Page 11 Zero ATP® PRO | Installation T R A N S F E R - A L I G N E D Ideal transfer for relative heavy products. The Zero ATP® PRO results in line with the infeed and outfeed belts. The product is supported from the three belts and will leave the Zero ATP®...
  • Page 12 Zero ATP® PRO | Installation T R A N S F E R - PA C K F A L L Ideal transfer when there is a mix of small and big products. . The Zero ATP® PRO results lower than the infeed belt and higher than the outfeed belt and it’s installed completely straight.
  • Page 13 Zero ATP® PRO | General table with NoseBars / Rollers T A B L E T R A N S F E R L E N G T H W I T H N O S E B A R S / R O L L E R S Type of transfer MODULAR BELTS TRADITIONAL...
  • Page 14 Zero ATP® PRO | 520 FT - with NoseBars Ø19 Valid also for: 520 HD FT; 520 FTT; 520 FG; 520 M; 521 FT, 522 HD FT. 520 FT - 520 FT 40,0 mm 520 FT - - 520 FT 27,5 Δ%: 27,5 mm...
  • Page 15 Zero ATP® PRO | 520 LBP- with NoseBars Ø19 520 LBP - 520 LBP 61,0 mm 520 LBP - - 520 LBP 132,5 Δ%: 34,0 mm - 44% 520 LBP - - 520 LBP Δ%: 35,0 mm - 43% LT: Transfer length center to center (see page 12) Δ%: Refers to the comparison between transfer with NoseBars and transfer with Zero ATP®...
  • Page 16 Zero ATP® PRO | 520 PRO LBP- with NoseBars Ø19 520 PRO LBP - 520 PRO LBP 55,0 mm 520 PRO LBP - - 520 PRO LBP Δ%: 33,0 mm - 40% 520 PRO LBP - - 520 PRO LBP Δ%: 33,0 mm - 40%...
  • Page 17 Zero ATP® PRO | 525 FT - with NoseBars Ø19 Valid also for: 525 FTT; 525 FG; 530 FT; 530 FTT. 525 FT - 525 FT 40,0 mm 525 FT - - 525 FT 119,5 Δ%: 29,0 mm - 28% 525 FT - - 525 FT 28,5...
  • Page 18 Zero ATP® PRO | 530 PRO LBP - with NoseBars Ø19 Valid also for: 530 LBP. 530 PRO LBP - 530 PRO LBP 44,0 mm 530 PRO LBP - - 530 PRO LBP Δ%: 30,0 mm - 32% 530 PRO LBP - - 530 PRO LBP 192,5 Δ%:...
  • Page 19 Zero ATP® PRO | 550 FT - with Rollers Ø40 Valid also for: 550 FTT; 550 FG; 550 PRO FT; 550 PRO M. 550 FT - 550 FT 63,5 63,5 mm 550 FT - - 550 FT 36,5 Δ%: 36,5 mm - 42% 550 FT - - 550 FT...
  • Page 20 Zero ATP® PRO | 551 FT - with Rollers Ø40 Valid also for: 551 FTT. 551 FT - 551 FT 71,0 mm 551 FT - - 551 FT Δ%: 39,0 mm - 45% 551 FT - - 551 FT Δ%: 39,0 mm - 45% LT: Transfer length center to center (see page 12)
  • Page 21 Zero ATP® PRO | 551 LBP - with Rollers Ø40 551 LBP - 551 LBP 94,0 mm 551 LBP - - 551 LBP Δ%: 46,0 mm - 51% 551 LBP - - 551 LBP 219,5 Δ%: 43,0 mm - 54% LT: Transfer length center to center (see page 12) Δ%: Refers to the comparison between transfer with NoseBars and transfer with Zero ATP®...
  • Page 22 Zero ATP® PRO | 551 PRO LBP - with Rollers Ø40 551 PRO LBP - 551 PRO LBP 81,0 mm 551 PRO LBP - - 551 PRO LBP Δ%: 42,0 mm - 48% 551 PRO LBP - - 551 PRO LBP Δ%: 41,0 mm - 49%...
  • Page 23 Zero ATP® PRO | 553 FLEXTOP - with Rollers Ø50 533 FLEXTOP - 533 FLEXTOP 74,5 74,5 mm 533 FLEXTOP - - 533 FLEXTOP Δ%: 41,0 mm - 45% 533 FLEXTOP - - 533 FLEXTOP Δ%: 41,0 mm - 45% LT: Transfer length center to center (see page 12) Δ%: Refers to the comparison between transfer with NoseBars and transfer with Zero ATP®...
  • Page 24 Zero ATP® PRO | 556 FT - with Rollers Ø50 556 FT - 556 FT 82,0 mm 556 FT - - 556 FT Δ%: 43,0 mm - 47% 556 FT - - 556 FT Δ%: 42,0 mm - 48% LT: Transfer length center to center (see page 12) Δ%: Refers to the comparison between transfer with NoseBars and transfer with Zero ATP®...
  • Page 25 Zero ATP® PRO | 600 FT - with Rollers Ø60 600 FT - 600 FT 90,5 90,5 mm 600 FT - - 600 FT Δ%: 46,0 mm - 49% 600 FT - - 600 FT Δ%: 44,0 mm - 51% LT: Transfer length center to center (see page 12) Δ%: Refers to the comparison between transfer with NoseBars and transfer with Zero ATP®...
  • Page 26 Zero ATP® PRO | General table with sprockets T A B L E T R A N S F E R L E N G T H W I T H S P R O C K E T S Z - n°...
  • Page 27 Zero ATP® PRO | Table - with Sprockets T A B L E T R A N S F E R L E N G T H W I T H S P R O C K E T S Z - n°...
  • Page 28 Zero ATP® PRO | 520 FT - with Sprockets Valid also for: 520 HD FT; 520 FTT; 520 FG; 520 M; 521 FT; 522 HD FT 520 FT - 520 FT Type of transfer Z (n°of teeth) Type* z-24 178,0 mm z-28 181,0 mm z-36...
  • Page 29 Zero ATP® PRO | 520 LBP - with Sprockets 520 LBP - 520 LBP Type of transfer Z (n°of teeth) Type* z-24 183,6 mm z-28 188,0 mm z-36 200,5 mm z-40 204,0 mm 520 LBP - - 520 LBP Z (n°of teeth) Δ%: z-24 60,0 mm...
  • Page 30 Zero ATP® PRO | 520 PRO LBP - with Sprockets 520 PRO LBP - 520 PRO LBP Type of transfer Z (n°of teeth) Type* z-24 181,0 mm z-28 186,5 mm z-36 193,0 mm z-40 203,0 mm 520 PRO LBP - - 520 PRO LBP Z (n°of teeth) Δ%:...
  • Page 31 Zero ATP® PRO | 525 FT - with Sprockets Valid also for: 525 FTT; 525 FG; 530 FT; 530 FTT 525 FT - 525 FT Type of transfer Z (n°of teeth) Type* z-12 93,0 mm z-16 171,0 mm z-24 180,0 mm z-32 193,0 mm 525 FT -...
  • Page 32 Zero ATP® PRO | 530 PRO LBP - with Sprockets Valid also for: 530 LBP 530 PRO LBP - 530 PRO LBP Type of transfer Z (n°of teeth) Type* z-12 96,0 mm z-16 130,0 mm z-24 185,0 mm z-32 198,0 mm 530 PRO LBP - - 530 PRO LBP Z (n°of teeth)
  • Page 33 Zero ATP® PRO | 550 FT - with Sprockets Valid also for: 550 FTT, 550 FG, 550 PRO FT, 550 PRO M 550 FT - 550 FT Type of transfer Z (n°of teeth) Type* z-14 187,0 mm z-16 185,0 mm z-18 196,0 mm z-20...
  • Page 34 Zero ATP® PRO | 551 FT - with Sprockets Valid also for: 551 FTT Type of 551 FT - 551 FT transfer Z (n°of teeth) Type* z-11 135,0 mm z-14 190,0 mm z-16 190,0 mm z-18 198,0 mm z-20 202,0 mm z-21 204,0 mm 551 FT -...
  • Page 35 Zero ATP® PRO | 551 LBP - with Sprockets Type of 551 LBP - 551 LBP transfer Z (n°of teeth) Type* z-11 138 mm z-14 194 mm z-16 195 mm z-18 206 mm z-20 206 mm z-21 208 mm 551 LBP - - 551 LBP Z (n°of teeth) Δ%:...
  • Page 36 Zero ATP® PRO | 551 PRO LBP - with Sprockets Type of 551 PRO LBP - 551 PRO LBP transfer Z (n°of teeth) Type* z-11 137,0 mm z-14 190,0 mm z-16 192,5 mm z-18 200,0 mm z-20 202,0 mm z-21 204,0 mm 551 PRO LBP - - 551 PRO LBP...
  • Page 37 Zero ATP® PRO | 553 FLEXTOP - with Sprockets 553 FLEXTOP - 553 FLEXTOP Type of transfer Z (n°of teeth) Type* z-12 136,5 mm z-15 191,5 mm z-18 198,0 mm 553 FLEXTOP - - 553 FLEXTOP Z (n°of teeth) Δ%: z-12 53,0 mm -61%...
  • Page 38 Zero ATP® PRO | 556 FT - with Sprockets 556 FT - 556 FT Type of transfer Z (n°of teeth) Type* z-10 131,5 mm z-12 142,0 mm z-15 189,0 mm z-18 197,0 mm 556 FT - - 556 FT Z (n°of teeth) Δ%: z-10 48,0 mm...
  • Page 39 Zero ATP® PRO | 600 FT - with Sprockets 600 FT - 600 FT Type of transfer Z (n°of teeth) Type* z-10 140,0 mm z-13 191,0 mm z-15 197,0 mm z-16 204,0 mm 600 FT - - 600 FT Z (n°of teeth) Δ%: z-10 54,0 mm...
  • Page 40 Zero ATP® PRO | 820 FT - with Sprockets Type of transfer 820 FT - 820 FT Z (n°of teeth) Type* z-17 136,5 mm z-19 190,0 mm z-21 193,5 mm z-23 197,0 mm z-25 200,0 mm z-27 202,0 mm z-29 204,0 mm 820 FT - - 820 FT...
  • Page 41 Zero ATP® PRO | 821 LBP - with Sprockets Type of transfer 821 LBP - 821 LBP Z (n°of teeth) Type* z-17 181,5 mm z-19 196,0 mm z-21 200,0 mm z-23 204,0 mm z-25 207,0 mm z-27 209,0 mm z-29 224,0 mm 821 LBP - - 821 LBP...
  • Page 42 Zero ATP® PRO | Installation with external transmission R O L L E R C H A I N : Suggested type of roller chain: 3/8 inch. The correct number of teeth both for drive and return sprockets needs to be calculated based on pitch diameters and required speed.
  • Page 43 Zero ATP® PRO | Personal protective equipment In view of the experience gained over the years Movex S.p.A. advises you to wear personal protective equipment, during the maintenance, and placement of the conveyor: Safety helmet to ensure Safety shoes against...
  • Page 44 Zero ATP® PRO | Do’s and Don’ts Assure that the conveyor is Be sure the conveyor is correctly properly fixed before starting. levelled before starting-up. Respect the technical specifications. Do not overload the belt. Assure proper fitting of all rods before starting the system (especially after Do not operate the system when first installation &...

  • Page 45: General Maintenance Instructions

    Zero ATP® PRO | Maintenance General maintenance instructions Read the following recommendations before performing maintenance work. - Keep the work area clean at all times. - Keep the workbench clean and tidy. - Keep the work area safe. - Also be sure to carefully read all the manuals included in the package. They contain important information concerning adjustment, maintenance, maintenance intervals, electrical connections, etc.
  • Page 46 Zero ATP® PRO | Maintenance INSTALLATION ON THE LINE Dismounting the belt: • To install the Zero ATP® PRO on the line, the 4 lateral M8 bushings can be used. • If you bought it, the optional cover needs to be installed before the unit is fixed on the conveyor.
  • Page 47 Zero ATP® PRO | Maintenance INSPECTION Maintenance is essential to keep the installation working properly. The maintenance and inspection schedule provided below can serve as a guideline. Important! The following list applies to our standard conveyor. Separate inspection lists may be included for your project. Frequency Description Weekly...
  • Page 48 These include product-specific information, cleaning procedures and instructions for the safe use of these products. NEVER combine different cleaning agents! Movex cannot be held responsible for improper use and application of cleaning products! WARNING: Only allow skilled personnel who are familiar with the applicable regulations and manual to perform work on the conveyor.
  • Page 49 Zero ATP® PRO | Troubleshooting Possible faults and failures are listed below. In case of faults unfixable with the following instructions, please contact our engineering department. Malfunction Possible cause Possible solution - No electrical power present -Check electrical installation Conveyor does not run. -Switch is off -Turn the switch on - Lubricate or replace drive unit...

  • Page 50: General Information

    Zero ATP® PRO | Material General information Allowable application temperatures Fahrenheit Celsius Chemical Material abbreviation Approval Low friction acetal Friction Factors Between Material and Product Product Material Lubrication Paper & carton Metal (steel) Aluminium Plastics & PET Glass(returnable) Glass (new) 0,28 0,25 0,25...
  • Page 51 Zero ATP® PRO | Material General information Allowable application temperatures Fahrenheit Celsius Chemical Material abbreviation Approval Performance PBT Friction Factors Between Material and Product Product Material Lubrication Paper & carton Metal (steel) Aluminium Plastics & PET Glass(returnable) Glass (new) 0,20 0,18 0,15 0,13...
  • Page 52 Are there different lengths? Zero ATP® PRO can be made in two different lengths, 80mm and 150mm. For longer solutions, you can have a look to the Movex Zero ATP, available in length of 250mm and 500mm. What is the maximum speed? Speed depends on the version selected.
  • Page 53 Oadby Conveyors a division of Oadby Plastics Limited 68 Scudamore Road Braunstone Frith Industrial Estate Leicester LE3 1UA Telephone: 0116 232 4848 Email: convteam@oadbyplastics.co.uk www.oadbyconveyors.co.uk working in partership with...